Two Stroke Engines Will need CDX Disk 4-1 on day 2 2 Stoke Engines Everything a 4 stroke engine does in 2 revolutions a 2 stroke engine does in 1 revolution of the crankshaft 11/2001 2 2 Stroke Engines The next page in your notebooks will be “2 stroke engines” page #_________ There will be a “2 Stroke Quiz” _______ Lets start with the names of the parts 11/2001 3 2 Stoke Engines part names Cylinder Combustion Exhaust port chamber Still uses a flywheel (not shown) Crankcase Piston Connecting Intake port Rod Transfer port 11/2001 Reed valve Crankshaft 4 2 Stroke Engines Turn your page over and lets start with the strokes 11/2001 5 Intake/________ Stroke TDC BDC Reed Valve Is sucked open Piston moves from BDC to TDC Air/Fuel/Oil mixture is sucked into crankcase 11/2001 6 Compare intake strokes Two Stroke 11/2001 Piston BDC to TDC A/F/O mixture sucked into crankcase Four Stroke Piston TDC to BDC A/F mixture sucked into cylinder 7 Down to bottom of page TDC BDC Reed Valve Shuts Piston gets to TDC Air/Fuel/Oil mixture is now trapped in crankcase 11/2001 8 Crankcase compression TDC BDC (primary compression) Reed Valve sealing Piston moves back To BDC Air/Fuel/Oil mixture is now pressurized in crankcase 11/2001 9 Crankcase compression Is only a few pounds of pressure per square inch (psi) [very weak] Cylinder compression in a four stroke engine was several psi [very strong] The crankcase in a two stroke engine has to be very small so we can build some pressure when the piston is moving to BDC 11/2001 10 What is going to happen when the top of piston gets to here? Crankcase Compression 11/2001 11 A/F/O mixture squirts into cylinder because of crankcase compression 11/2001 12 Piston reaches BDC Cylinder fills with A/F/O mixture 11/2001 13 Compression Stroke Intake/________ Another A/F/O mixture is sucked into crankcase while 11/2001 First one is compressed in cylinder 14 Down to bottom of page TDC BDC Piston is pounded Down the cylinder Piston gets to TDC Air/Fuel/Oil mixture is ignited in cylinder 11/2001 15 Blow-by adds to crankcase compression Crankcase Compression What is going to happen when the piston gets here? 11/2001 16 Power/Exhaust Stroke TDC (TDC-BDC) BDC Still closed Exhaust port is uncovered and exhaust starts leaving 11/2001 17 What’s going to happen when the piston gets back to TDC OK, I get it ! ANOTHER POWER STROKE 11/2001 18 Every time the piston reaches TDC, there is another power stroke ! 11/2001 19 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 20 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 21 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 22 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 23 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 24 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 25 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 26 Let’s make a chart Stroke Piston A/F/O Mixture Intake/Compression BTC-TDC Sucked into crankcase, another squeezed in cylinder Power/Exhaust TDC-BDC Blows-up and leaves, another squeezed in crankcase 11/2001 27 Reed valve on the side of crankcase 11/2001 28 11/2001 29 11/2001 30 11/2001 31 11/2001 32 Tuned Exhaust 11/2001 33 Tuned Exhaust 11/2001 34 Tuned Exhaust 11/2001 35 Tuned Exhaust 11/2001 36 Power stroke every revolution 11/2001 37 Let’s watch CDX Disk 4-1 Look for two stroke with no reed valve 11/2001 38 Oil mixing Pre-mix Have to mix before filling tank Oil injection 11/2001 Has separate fuel and oil tank and carburetor to mix proper amounts 40 Advantages 2 Stroke 11/2001 Smaller/lighter Cheaper Less friction No oil to change Quicker acceleration Operate at different angles 4 Stroke More efficient No oil to mix Less emissions Less exhaust smoke More low RPM power 41 Fuel to Oil mixtures 16 to 1 25 to 1 32 to 1 40 to 1 50 to 1 75 to 1 100 to 1 Look in owners manual for exact ratio for your engine 11/2001 42 32 to 1 Mix gals X 128toozs would 32 parts of5gasoline 1 part of oil 640 Think How 20 oz ozs am .of.ofThink Ioilgoing fuel fordivided .640 .toThink figure oz of by .. 32 ounces give of gas meto. .1. ounce 640 ozsofofoil fuel Think this or 32 5 . . out? . . gallons Think . . 32 pints of gas to 1 pint of oil fuel 32 quarts of gas to 1 quart of oil 5 gallon gas can = How many ounces of oil 1 pint = 16 oz 2 pints = 1 qt 1 quart = 32 oz 4 quarts in a gal 32 X 4 = 128 1 gal = 128 oz 11/2001 128 X 5 640 20 32 640 64 43 Fuel to Oil mixtures 16 to 1 25 to 1 32 to 1 40 to 1 50 to 1 75 to 1 100 to 1 You figure it out Let’s say we are going snowmobiling for the Weekend and you have 1 quart of two stroke oil 11/2001 44 How many gallons of fuel will be needed to mix with one quart of oil with a 50 to 1 ratio 1 pint = 16 oz 2 pints = 1 qt 1 quart = 32 oz 4 quarts in a gal 32 X 4 = 128 1 gal = 128 oz 11/2001 45 There is always more than one way to figure something out 11/2001 46 Here is how I figured it out 32 oz times 50 = 1600 I will need 1600 oz of fuel for 32 oz of oil with a 50 to 1 ratio Since there are 128 oz in a gallon, divide 1600 by 128 1 pint = 16 oz 2 pints = 1 qt 1 quart = 32 oz 4 quarts in a gal 32 X 4 = 128 1 gal = 128 oz 11/2001 47 Mixing oil is critical If you forget to add oil for one tank of gas, you will destroy your engine If you mix too much oil with the gas Your engine will smoke a lot It will be hard to start It will have less power It might foul the spark plug (not start) If you don’t mix enough oil with the gas 11/2001 You will cause lots of engine wear 48 Two stroke piston Notice the piston skirt scars (lack of oil) Notice the 2 ring lands (only have compression rings) Notice the ring pins (prevents rings from rotating And catching on cylinder ports) 11/2001 49 How to identify from outside Two stroke 11/2001 Exhaust port in center of cylinder Small crankcase Four stroke Exhaust port in end of cylinder Large crankcase 50 Good uses of two stroke engines Because it is light, can be used at any angle, operates at high RPM 11/2001 Weed eaters Chain saws Boats Snowmobiles Dirt bikes 51 Usually don’t see 2 strokes in Because of pollution, efficiency, lack of low RPM power, and convenience of not mixing oil 11/2001 Cars Trucks Road bikes Lawn mowers Generators 52 Multiple cylinder two strokes The crankcase below each piston has to be sealed to create crankcase compression for that cylinder 11/2001 53 Two stroke engine questions? 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