By
Medimi Harita
Mrt Nr:206760
1

• Introduction
• SAP ERP Systems
• Production Planning Basic data
• Material Master
• Bill of Material (BOM)
• Work Center
• Capacity
• Routing
• Production resoures
• DELMIA
• Conclusions

Production planning is nothing but managment of sales,procurement,qulity,maintance, project,human capital,finance and controlling functions of the campany.
• Industries have different information indivitual specialized systems.
• Customized information systems.
• SAP ERP systems plays a critical role.
• CAD is also another Production planning tool used in many industries.
• DELMIA is a digital manufacturing tool to designing and planning
3

• ERP is an integrated information system
• Can be accessed by many branches of an Industry
• Change made by any user is immediately seen by any other users
• Centralized data base managed system
4

routing materials
Work center
Production facillites
PP Basic data
Production resourse capacities
Inspection plans
Bill of material
5

• Material master team coordinates with the client
• Aggrements for configuration objects (type or quality)
• Material master contains the basic information to manage the material .
• Information is used through various departments.
• Material description and base unit for measure is visible to all departments.
6

MRP
Accouting
Forecasting
Work
Scheduling
Storage
Quality management
7

To set up the attributes of material types, follow the configuration
(Transaction SPRO) menu path Logistics – General Material Master
Basic Settings Material Types Define Attributes of Material Types.
8

• A bill of material is a complete, formally structured list of the components that make up a product or assembly.
• The list contains the object number of each component, together with the quantity and unit of measure.
• It contains the information about the integrated material management and control.
• It can be divided in to simple, variant and multiple BOMS
9

• The design department can base their work according to BOM .
• The production BOM includes all the items required from the production and assembly point of view.
• To assemble a product, only items required which are relevant to production.
• The costing BOM describes the product structure and is used to automatically determine the costs of the materials required for a product.
• Items that are not relevant to costing are not included in the costing
BOM.
10

11

• Work center is a place where a machine or group of machines, persons or group of persons add value to the production manufacturing process.
• Production and Production costs teams togehter decides number of work centers needed.
• Formulas are defined in Work center those can be used in capacity requirements planning (CRP), Scheduling and costing.
12

• Standard value key: Standard values are planned values for the excution of an opertion and are maintained in the operation.
• Performance Efficiency rate key=
Individuals actual output/planned averaged output
13

• Capacity planning enables the use of the production resoures
It‘s used for calculating execution time.
• It is indepenant on order
• It has fixed working time
• Time
• In any unit it is expressed in numers
14

• Various operations involved
• Proper ordering of the individual operations
• Locations of various work centers
• Standard value keys
• Formulas
• Performance keys
15

• Movable machinary
• Each of the resource is assigned for particular application
• Layout
• Design
• Location
16

• Digital manufacturing tool for production planning
• 3DExperience platform
• Provides real time visibility accross manufacturing operations
• Process simulations
17

• Improves the resource management
• Manage operations as a cohesive whole
• Responds faster to un expected events
• Reduce the operational costs
• Continuously improve products and processes
• Maintain 24x7 operations
• Impliment global manaufacturing best practices
18

• Process planning is an integral component of Product life cycle management
• There are various number of tools are existing in market
• SAP –PLM is one of the most sophisticated sytem for the process planning and design
• SAP ERP is integrated information system to interlink among various components in production planning
• DALMIA is more robust and cost effective system where 3D experience and simulaions are possible
19

• SAP ERP guide
• Production planning and control with SAP ERP. Javed Aktar,
Galileo press.
• DELMIA user manual
20

21