Aloft Stratospheric Testbed for Experimental Research on Infrasonic Activity Courtney Ballard | Emily Daugherty | Connor Dullea | Kyle Garner | Martin Heaney | Ian Thom | Michael Von Hendy | Kerry Wahl | Emma Young Topic Presenter Project Overview • Project Description Kyle • Baseline Design Kyle Evidence of Baseline Feasibility • Key Project Elements Kerry • Microphone Design and Data Collection Kerry • Test Equipment and Infrasound Generation Martin • Thermal System Ian • Signal Detection In Relative Winds Ian Status Summary Martin Strategy for Conducting Remaining Studies Martin Project Overview Baseline Feasibility Status Summary Remaining Studies Develop a protoflight* high-altitude balloon payload capable of measuring infrasonic events of frequencies between 0.1 and 20 Hz with a minimum amplitude of 0.1 Pa. Functional Requirements: Requirement Designation Description FR.1 ASTERIA shall measure and record simulated infrasonic sources between 0.1 and 20 Hz, with a minimum wave amplitude of 0.1 Pa. FR.2 FR.3 ASTERIA shall be housed and operate on a balloon that travels to 18 to 30.5 km. ASTERIA shall operate autonomously for the duration of the mission flight. *Protoflight: Hardware that is designed to flight standards, but may not Project Baseline Status Remaining incorporate all the necessaryFeasibility materials or testingSummary required to be flight Studies certified Overview 3 Infrasound: Sound waves below the threshold of human hearing (0.1-20 Hz) Generated by severe weather, earthquakes, volcanoes, meteors Able to propagate for 1000’s of km Current monitoring network (CTBT-IMS*) is only capable of detecting ~30% of 0.1-kiloton events [Pinchon 2010] Current CTBT-IMS Network [Natural Resources Canada] Microphone Largest detection: Chelyabinsk meteor Issues with noise, mainly from wind Desire to increase detection of events Important for design of re-entering spacecraft, verification of atmospheric models, testing CTBT-IMS network Spatial Filter CTBT-IMS station (UK) [Alden 2013] Project Baseline Status Remaining *CTBT-IMS: Comprehensive Nuclear Test-Ban Treaty International System Overview Feasibility Summary Monitoring Studies 4 >95% of bolides* produce a majority of their infrasound at altitudes of 20-30km. [Pinchon, 2010] Infrasound propagates through stratospheric channels Waveguides efficiently propagate signals for 1,000’s of km ▪ Waveguides: thermal channels in the atmosphere Only flight heritage: HASP 2014 STRATOSPHERE PRESSURE WAVES (INFRASOUND) ASTERIA BOLIDE GROUND STATIONS (EXISTING) *Bolides: Meteors that explode in the Earth’s Project Baseline Statusatmosphere Remaining Overview Feasibility Summary Studies 5 VOLTAGE Current Project: Protoflight Ready Sensor & Support Systems Bolides ASTERIA Patm , Tatm TIME Pressure Data Out P, T Microphone Acoustic Filter Infrasound Source Data Relay Support Systems: Power, Thermal, Structural, Data ASTERIA Simulated Infrasound Waves Project (0.1-20Hz) Overview Variable Simulated Flight Conditions Baseline Feasibility Status Summary Remaining Future Application 6 Studies Project Overview Baseline Feasibility Status Summary Remaining Studies 7 0.5m Microphones (embedded in spatial filter) OVERVIEW BALLOON 0.5m GONDOLA ASTERIA ASTERIA Spatial Filter Microphone Purpose: 1. Dictates the positioning of microphones to achieve omnidirectional coverage 2. House support systems 3. Thermal boundary between internal hardware and environment Data Storage Payload Structure/ Microphone Array Thermal Control Battery Microprocessor PAYLOAD STRUCTURE/ BASELINE Baseline CDD DESIGN: Project MICROPHONE ARRAY Overview Feasibility Overview: 5 microphones • One on each planar face • Three on curved face evenly spaced at 120° intervals MICROPHONE Status Summary SPATIAL FILTER Remaining Studies 8 0.5m Microphones (embedded in spatial filter) OVERVIEW BALLOON 0.5m GONDOLA ASTERIA ASTERIA Spatial Filter Microphone Low Pressure Differential Sensor: • Two volumes, open to ambient atmospheric pressures, separated by a diaphragm. • Ports oriented in opposite directions. One port measures infrasound while the other remains at ambient pressure. Data Storage Payload Structure/ Microphone Array Infrasound Source (0.1-20 Hz) Thermal Control Battery Microprocessor PAYLOAD STRUCTURE/ BASELINE Baseline CDD DESIGN: Project MICROPHONE ARRAY Overview Feasibility MICROPHONE Status Summary SPATIAL FILTER Remaining Studies 9 OVERVIEW BALLOON GONDOLA ASTERIA ASTERIA *Spatial Filter: Porous material attached to microphone to reduce noise caused by atmospheric turbulence. Barrier Spatial Filter: Spatial Filter Microphone Data Storage Infrasound Source (0.1-20 Hz) Payload Structure/ Microphone Array Thermal Control Battery Microprocessor PAYLOAD STRUCTURE/ BASELINE Baseline CDD DESIGN: Project MICROPHONE ARRAY Overview Feasibility • Barrier acts as an acoustic low-pass filter • Microphone is embedded within barrier spatial filter material MICROPHONE Status Summary SPATIAL FILTER Remaining Studies 10 Key Project Elements Microphone Design and Data Collection Test Equipment & Infrasound Generation Thermal System Signal Detection in Relative Winds Project Overview Baseline Feasibility Status Summary Remaining Studies 11 Project Element Description Microphone Design & Data Collection 0.01 Pa pressure changes correlate to voltages on the order of μV, requiring extensive signal processing and interfacing Stratospheric Survivability of Payload Payload must operate in ambient temperatures between -40 and 60 ° C Infrasound Generation & Test Equipment Equipment that produces simulated infrasound is critical to verifying microphone performance Power Budget The batteries on-board must be able to maintain active power draw for 24 continuous hours Mass Budget The payload mass cannot exceed the lifting capabilities of the balloon (~20-50 kg) - The heaviest component would be the battery Data Storage Survivability Commercially available SD cards can withstand up to 500 Gs Project Overview Baseline Feasibility Status Summary Remaining Studies 12 Key Project Elements Microphone Design and Data Collection Test Equipment & Infrasound Generation Thermal System Signal Detection in Relative Winds Project Overview Baseline Feasibility Status Summary Remaining Studies Key CPE addressed: Microphone Design and Data Collection FR.1: Measure and record pressure data from simulated infrasonic sources between 0.1 and 20 Hz, with a minimum wave amplitude of 0.1 Pa Designation Description DR.1 The ADC will sample the microphone at a minimum of 40Hz DR.2 Spatial filtering system shall reduce wind noise by 15 dB. DR.3 The microphone array configuration shall provide 360 coverage. DR.4 The output voltage from the microphone shall be filtered with an analog low-pass filter to attenuate frequencies above 20Hz. DR.5 The microphone output voltage range shall be amplified to use the microprocessor’s full voltage range DR.6 The amplified output voltage shall be converted from analog to digital signal using 0.01 Pa (54 dB SPL) resolution Feasibility Concerns: Very low pressure resolution : 0.01 Pa (~54 dB), 0.004% of a dynamic range of 249 Pa Low frequency range: 0.1-20 Hz (lowest human voice is 80 Hz) Project Overview Baseline Feasibility Status Summary Remaining Studies 14 Microphone components must have sensitivity of 0.01 Pa and rely on support electronics – signal amplifier, digitizer, power source, etc. – that are equally as sensitive. Frequency Range 100000 Frequency Range (Hz) 10000 1000 100 10 1 0.1 Target 0.01 Studio Recording Condenser Pressure Microphone Field Microphone Piezoelectric Pressure Field Microphone Low Pressure Differential Sensor (Infra-NMT)* *Low Pressure Differential Sensors do not have independent frequency responses Project Overview Baseline Feasibility Status Summary Best option Remaining Studies 15 Metric Requirement Infra-NMT Frequency Response 0.1 – 20 Hz 0.01 – 40 Hz Linear Dynamic Pressure Range 0.1 – 10 Pa ±124.5 Pa Pressure Sensitivity 0.01 Pa 0.00063 Pa Inherent Noise 0.006 Pa 0.00562 Pa rms Analog Voltage Data Connection Has flight heritage on August 2014 NASA HASP (High Altitude Student Payloads) Differential Pressure Transducer (Allsensors.com 0.5-INCH-D-MV) To scale Power Regulator [Marcillo & Johnson, 2012] Project Overview Baseline Feasibility * Not Pictured: Mechanical Filter Status Summary Remaining Studies 16 Infrasound Signal Path Infra-NMT Microphone Power supply to sensor Microphone Output Pressure Waves Acoustic Filter Wind noise reduced Mechanical Filter Infrasound Signals (0.1-20 Hz) Port 1 Differential Pressure Transducer Stable supply voltage 9V Battery Project Overview Baseline Feasibility ΔP measurement Power Regulator Status Summary Voltage Out Port 2 Patm Ambient Atmospheric Pressure Remaining Studies 17 Preliminary Results: Infra-NMT specifications satisfy Resolution Calculation: design requirements Resolution requirement met using 16bit ADC Amplification requirement met using non-inverting operational amplifier circuit Measuring waves between 0.1-20 Hz, with an amplitude of 0.1 Pa, is feasible Future Work: 𝑅𝑎𝑛𝑔𝑒 # 𝑜𝑓 𝐵𝑖𝑡𝑠 = log 2 𝑅𝑒𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 249 𝑃𝑎 14.6 = log 2 → 16 𝑏𝑖𝑡𝑠 0.01 𝑃𝑎 Amplifier Gain: 𝑉𝑜𝑢𝑡 𝑅1 = 1+ 𝑉𝑖𝑛 𝑅2 3.3𝑉 330𝑘Ω = (1 + ) 0.01𝑉 1.003𝑘Ω Test Infra-NMT to verify performance Project Overview Baseline Feasibility Status Summary Remaining Studies 18 Key Project Elements Microphone Design and Data Collection Test Equipment & Infrasound Generation Thermal System Signal Detection in Relative Winds Project Overview Baseline Feasibility Status Summary Remaining Studies Infrasound testing is part of verifying the sensor satisfies FR.1 and DR.1. FR.1: Measure and record pressure data from simulated infrasonic sources between 0.1 and 20 Hz, with a minimum wave amplitude of 0.1 Pa Designation Description DR.1 The microphone system shall measure pressure waves with a minimum amplitude of 0.1 Pa (74 dB SPL) at a minimum sample rate of 40 Hz (twice the maximum frequency to avoid aliasing). DR.4 The output voltage from the microphone shall be filtered with an analog low-pass filter to reduce sound pressure noise with a frequency above 20 Hz. DR.5 The output voltage shall be amplified from the microphone output to the microprocessor’s voltage. Typical microprocessor voltages range from 0 to 5 volts. DR.6 The amplified output voltage shall be converted from analog to digital signal using 0.01 Pa resolution to accurately represent the pressure changes. Project Overview Baseline Feasibility Status Summary Remaining Studies 20 Available Testing Facilities Sandia National Laboratories ▪ Pistonphone (0.1-14 Hz) NOAA ▪ Helmholtz Resonator (10-50 Hz) ▪ Piston Bellows (0.001-20 Hz) Alternative Testing Ambient infrasound test ▪ Compare to historical archive Project Overview Baseline Feasibility Status Summary Remaining Studies 21 Bellows move air inside sealed volume simulating infrasound External data collection is required No testing chamber Metric Requirement Piston Bellows Capability Frequency Response 0.1 – 20 Hz 0.001 – 20 Hz Pressure Amplitude 0.1 – 10 Pa 0.1 – 100 Pa Piston Bellows Configuration [Hubbard and Bedard, 1969] Project Overview Baseline Feasibility Status Summary Remaining Studies 22 Preliminary Testing Flow Diagram JANA Project Overview Baseline Feasibility Status Summary Remaining Studies 23 Key Project Elements Microphone Design and Data Collection Test Equipment & Infrasound Generation Thermal System Signal Detection in Relative Winds Project Overview Baseline Feasibility Status Summary Remaining Studies 24 Key CPE addressed: Stratospheric Thermal Survivability FR.2: ASTERIA shall operate between altitudes of 18 and 30.5 kilometers. Designation Description DR.8 Mass and volume of the payload shall remain as small as possible – not to exceed 20 kg or 5 m3 respectively DR.9 Capable of operating under stratospheric pressure conditions: 300 to 500 Pa DR.10 Capable of operating under stratospheric temperature conditions: -60° to 40° C DR.11 Maintain structural integrity under launch and landing loads: approximately 1400 to 1600 N9 FR.3: ASTERIA shall function autonomously for a minimum of 24 hours. Designation Description DR.12 Measure the temperature of payload components to a minimum of 1° C resolution DR.13 Maintain the temperature of payload components to a range that is 10 ± 1° C below the maximum and above component minimum specifications. Project Overview Baseline Feasibility Status Summary Remaining Studies 25 Component operating limit: -20 to 55°C Required operating range: -10 to 45°C ▪ DR.13: Maintain the temperature 10°C below maximum operation temp. and above minimum operation temp. Project Overview Mission Temperature Ranges 350 80 330 60 Temperature, (°C) margin 55°C 45°C margin -10°C -20°C 310 40 290 20 0 270 -20 250 -40 230 Ambient Temperature -50°C -60 210 0 5 10 15 20 25 Duration in Stratosphere, (hours) Baseline Feasibility Status Summary Remaining Studies 26 Payload Heat Transfer Rate: Δ𝑄 = Δ𝑄𝑑𝑜𝑡 ∙ Δ𝑡 Qsolar radiation 𝐽 Temperature Change: Heat Transfer Model: Heat Transfer: 𝑄𝑖𝑛 = 𝑄𝑠𝑜𝑙𝑎𝑟 𝑟𝑎𝑑 +𝑄𝑟𝑒𝑓𝑙𝑒𝑐𝑡𝑒𝑑 𝑠𝑢𝑛 +𝑄𝑐𝑜𝑛𝑣. + 𝑄𝑖𝑛𝑡𝑒𝑟𝑛𝑎𝑙 𝑄𝑜𝑢𝑡 = 𝑄𝑟𝑎𝑑2𝑒𝑎𝑟𝑡ℎ + 𝑄𝑟𝑎𝑑2𝑠𝑝𝑎𝑐𝑒 Δ𝑇 = 𝑄 𝑚 𝑐𝑝 °𝐶 Qconvection Assumptions: Isothermal Sphere 3-Body System ▪ Payload Bus Qinternal generation 0.5m (Battery & Microcontroller) Earth, Sun, Payload Payload: ▪ ▪ ▪ Qrad2space Mass = 20 kg Diameter = 0.5 m Specific Heat Capacity = 900 [J/(kg°𝐶)] (Aluminum) Qreflected sunlight Qrad2earth Launch ▪ ▪ Assume April launch, Ft. Worth, TX Based on 05:30 am launch time, 07:00 am arrival at altitude ▪ Clearest weather conditions for launch in early morning Project Overview Baseline Feasibility Status Summary Remaining Studies 27 Absorptivity = 0.40 Emissivity = 0.87 Values from white Sunset Sunrise coating 9cm Polyurethane insulation used Required Temperature Range 0.2cm 4cm 7cm Operating Temperature Limit Thermal Conductivity of 0.04 W/(m°C) Minimum of 7 cm thick insulation required Project Overview Baseline Feasibility External Sphere Temp Note: Numbers Indicate Insulation Thickness Status Summary Remaining Studies 28 Preliminary Analysis Feasible for payload to maintain temperature within required bounds with use of 7 cm of polyurethane insulation around the structure Future Work Internal thermal model characterizing heat transfer inside payload Material and coating analysis Project Overview Baseline Feasibility Status Summary Remaining Studies 29 Key Project Elements Microphone Design and Data Collection Test Equipment & Infrasound Generation Thermal System Signal Detection in Relative Winds Project Overview Baseline Feasibility Status Summary Remaining Studies 30 Determine if dynamic pressure remains below microphone resolution of 0.01 Pa FR.1: Measure and record pressure data from simulated infrasonic sources between 0.1 and 20 Hz, with a minimum wave amplitude of 0.1 Pa. Designation Description DR.1 The ADC shall sample the microphone at a minimum of 40 Hz. DR.2 Spatial filtering system shall reduce wind noise by 15 dB with minimal artificially generated false infrasound signatures DR.3 The configuration shall reduce signal attenuation due to sensor array directionality. DR.4 The output voltage from the microphone shall be filtered with an analog low-pass filter. DR.5 The output voltage shall be amplified from the microphone output to the microprocessor’s voltage. DR.6 The amplified output voltage shall be converted from analog to digital signal using 0.01 Pa resolution. Project Overview Baseline Feasibility Status Summary Remaining Studies 31 Need to reduce dynamic pressure noise to below 0.01 Pa Compute dynamic pressures on microphone at altitude NASA Std. Atmosphere Relative wind speed of 0.5 m/s Project Overview Baseline Feasibility Status Summary Remaining Studies 32 15dB Filter increases allowable wind speed Operational altitudes 18-30.5 km tolerate up to 1 m/s relative winds with 15dB spatial filter Maximum Allowable Wind Noise ▪ Expected 0.5 m/s relative winds Unfiltered Signal 15dB Filtered Signal Project Overview Baseline Feasibility Status Summary Remaining Studies 33 Requirements Provide 15 dB of wind noise reduction Provide pressure measurement SNR of 5 dB Unfiltered Asignal 0.1 20 log 10 SNRdB,raw 20 log 10 4.73dB 0.015 Anoise SNRdB,required 5dB Requirement Filtered Asignal 20 log 10 0.1 31.7dB Prediction SNRdB,15dBfilter 20 log 10 A 0.0026 noise, filt Conditions for Calculation Worst case wind speed: 0.5 m/s Worst case altitude: 18 km ▪ Yields highest density and therefore largest dynamic pressure Minimum signal amplitude: 0.1 Pa Maximum dynamic pressure noise Project Overview Baseline Feasibility Status Summary Remaining Studies 34 Preliminary Analysis Spatial filter maintains 0.01 Pa resolution within expected wind speeds Filter achieves minimum SNR of 31.7 dB Conclusion: Pressure measurement at operational altitude 18-30.5 km is feasible Future Work Full 3-dimensional flow modeling Relative wind calculation from drag profile ▪ Predict relative wind generation ▪ Model forces on payload and resulting motion Testing: ITLL wind tunnel test, extrapolated to altitude ▪ Testing microphone with spatial filter inside wind tunnel Project Overview Baseline Feasibility Status Summary Remaining Studies 35 Budget Schedule Baseline Feasibility Project Overview Baseline Feasibility Status Summary Remaining Studies 36 General: $300 Funding: • CU AES: $5000 • Time in NOAA Testing Facilities: Donated • Opportunity to apply for EEF in Spring ‘15 Margin: $2,074 Electronics: $1,406 Total : $2,926 Structures: $1,120 *Conservative, order-ofmagnitude cost estimates based on notional components Testing: $100 Project Overview Margin: $2,074 Baseline Feasibility Status Summary Remaining Studies Budget Schedule Baseline Feasibility Project Overview Baseline Feasibility Status Summary Remaining Studies 38 Project Overview Baseline Feasibility Status Summary Remaining Studies 39 Budget Schedule Baseline Feasibility Project Overview Baseline Feasibility Status Summary Remaining Studies 40 Microphone Sensor Design • Feasible to measure infrasound waves between 0.1-20 Hz, with an amplitude of 0.1 Pa • Infra-NMT sensor specifications meet requirements Infrasound Generation & Test Facilities • Feasible to test with NOAA piston bellows • NOAA facilities can generate infrasound waves of frequency 0.001-20 Hz with adjustable amplitudes from 0.1-100 Pa Thermal System • Feasible to maintain temperature within operational bounds • 7 cm thick foam insulation fulfills temperature requirements Signal Detection in Relative Winds • Feasible to measure pressure at operational altitude range (18-30.5 km) • Barrier spatial filter maintains 0.01 Pa resolution within expected relative wind speeds Project Overview Baseline Feasibility Status Summary Remaining Studies 41 Power Budget • Estimate power needs of all subsystems to function for 24 hours • Determine power supply needs Mass Budget • Estimate subsystem masses based on notional components • Determine which subsystem drives mass budget • Total mass will not exceed lifting capabilities of balloon Data Storage Survivability • Assess impact of thermal and acceleration loads on data storage system based on supplier specifications Project Overview Baseline Feasibility Status Summary Remaining Studies 42 Project Overview Baseline Feasibility Status Summary Remaining Studies 43 44 Slide Number Content 46 Amplified Low Pressure Sensors 47 Microphone Backup Specs 48 Microphone Sensor Comparison 49 Infra-NMT Sensor Package 50 Infra-NMT Test Data – Frequency Response 51 Infra-NMT Test Data – Self Noise Spectrum 52 Risk Mitigation Project Overview Baseline Feasibility Status Summary Remaining Studies 45 Metric 0.5-INCH-D-MV* 0.25-INCH-D4V** Frequency Response N/A N/A Linear Dynamic Pressure Range ±124.5 Pa ±62.25 Pa Pressure Resolution N/A N/A Linearity Error (0.05%FSS) 124.5 mPa 62.25 mPa Sensitivity 0.040 mV/Pa 32.13 mV/Pa Cost $80-88 $162-180 These sensors form the core of the Infra-NMT package, however the published datasheets on them by themselves does not provide confidence that they will work in our application. The primary concern is that the internal linearity error is significant, already greater than the target sensitivity. There is also no published accuracy data to provide a confidence level for the sensors. This casts some doubt on any measurements smaller than these values. Testing may reveal that these sensors will still function for our application, but without it, there is significant risk to using them. *http://www.mouser.com/ds/2/11/DS-0091%20Rev%20C1-262222.pdf ** http://www.mouser.com/ds/2/11/DS-0032%20Rev%20A-262032.pdf Project Overview Baseline Feasibility Status Summary Remaining Studies 46 Metric PCB 377A14* PCB 378B02** Brüel & Kjær* Frequency Response 3 – 100,000 Hz 3.75-20,000 Hz 0.1 – 20,000 Hz Linear Dynamic Pressure Range 1.1-10023 Pa 0.13 – 159 Pa 0.0002-2518 Pa Pressure Resolution 1.1 mPa 0.00013 Pa 0.00056 Pa Inherent Noise 0.0011 Pa 0.00013 Pa 0.00056 Pa Sensitivity 1.0 mV/Pa 50 mV/Pa 12.5 mV/Pa $839 +$3000 Cost *http://www.pcb.com/TestMeasurement/Acoustics/1-4-inch-microphone_Model377A14 ** http://www.pcb.com/Products.aspx?m=TLD378B02 Project Overview Baseline Feasibility Status Summary Remaining Studies 47 Sensitivity Range 10000 Sensitivity (mPa) 1000 100 10 1 Target 0.1 Studio Recording Microphone Condenser Pressure Field Microphone Piezoelectric Pressure Field Microphone Low Pressure Differential Sensor (Infra-NMT)* *Infra-NMT sensitivity based on 12 and 16-bit digitizers Project Overview Baseline Feasibility Status Summary Remaining Studies 48 The Infra-NMT has a linear response to pressure input. Digitizer input range on the order of 0.1 V. The signal will require amplification. Project Overview Baseline Feasibility Status Summary Remaining Studies 49 Sensor Capillary Tube Length (m) Radius (µm) Backing Volume (m3) Cutoff Frequency (Hz) Infra-NMT 1 0.01 25 1 x10-6 0.01 Infra-NMT 2 0.01 25 1 x10-6 0.01 Infra-NMT 3 0.01 75 1 x10-6 1.22 Project Overview Baseline Feasibility Status Summary Remaining Studies 50 Vacuum tested at Sandia National Laboratories Project Overview Baseline Feasibility Status Summary Remaining Studies 51 Utilize Infra-NMT sensor package, with testing to confirm previous data Main Plan Develop equivalent sensor, with rigorous testing to ensure it will meet the project requirements Alternative #1 Low Risk: Adjust pressure resolution requirements based on testing, which still achieves customer’s core goal Off-Ramp #1 Project Overview High Risk: Redesign ASTERIA for microphones that meet current requirements Moderate Risk: Redesign ASTERIA for microphones with minimal impact on design and adjust frequency requirements Off-Ramp #2 Baseline Feasibility Off-Ramp #3 Status Summary Remaining Studies 52 Slide Number Content 54 Temperature Sensor 55 Accelerometer 56 Filtering 57 Amplifier 58 Analog-Digital Converter 59 Microcontroller 60 Storage 61 Main Supply 62 Maximum Load Power Budget 63 Nominal Load Power Budget 64 Regulator for Microphone 65 Converter for Off-Ramp #2 Project Overview Baseline Feasibility Status Summary Remaining Studies 53 Minimum range of -15 to 75°C, based on Infra-NMT family operating range Low cost, easy to integrate sensors can be incorporated into microphone package Example sensor: BD1020HFV-TR from Rohm Semiconductor Project Overview Baseline Feasibility Purpose 1) Provide data to active thermal controls to meet DR.10 and DR.13. Purpose 2) Collect data on microphone temperature for postprocessing Parameter BD1020HFV-TR Range −30 𝑡𝑜 100°𝐶 Sensitivity Voltage Voltage Out ±2.5°𝐶 𝑚𝑎𝑥 2.4 𝑡𝑜 5𝑉, 3𝑉 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 0 𝑡𝑜 𝑉𝑅𝑒𝑓 , 3𝑉 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 Current 4 𝑡𝑜 7 𝜇𝐴 Cost $0.78 Status Summary Remaining Studies 3-axis accounts for fluctuations for all microphones Minimum range of 0-5 g, based on maximum loading during balloon decent Example sensor: ADXL325BCPZ from Analog Devices Project Overview Baseline Feasibility Motion of ASTERIA Microphone diaphragm moves due to acceleration parallel to diaphragm normal, creating false detection ASTERIA Accelerometer records motion, post-processing reveals false detection Microphones Parameter ADXL325BCPZ Range ± 5 𝑡𝑜 6𝑔, 6𝑔 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 Sensitivity Voltage Voltage Out Current Operating Temperature Range Cost 174 𝑚𝑉/𝑔 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 1.8 𝑡𝑜 3.6𝑉, 3𝑉 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 0 𝑡𝑜 3𝑉 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 350 𝜇𝐴 @ 3𝑉 Status Summary −40 𝑡𝑜 85°𝐶 $6.41 Remaining Studies Targeting narrow bandwidth of infrasonic frequencies 0.1-20 Hz Variety of analog low pass filters, all simple and low cost First order low-pass filter: 1 𝑓𝑐 = = 40𝐻𝑧 2𝜋𝑅1 𝐶1 𝑅1 ∗ 𝐶1 = 0.004𝑠 𝑅1 = 40𝑘Ω, 𝐶1 = 0.1𝜇𝐹 0.15W 40k Resistor: $1.19 each Ceramic 0.1𝜇F Capacitor: $0.10 each Project Overview Baseline Feasibility Status Summary Remaining Studies Sensitivity of Infra-NMT: 45.13±0.23 μV/Pa Full output range: 0-10 mV Desired output range: 0-3.3V or 0-5V to interface with standard ADC’s and microprocessors Parameter MCP6001 # of Circuits Gain Bandwidth Product Supply Voltage Voltage Out 1 1.8 𝑡𝑜 6 𝑉 0 𝑡𝑜 𝑉𝑆𝑢𝑝𝑝𝑙𝑦 Supply Current 0.1 𝑚𝐴 Cost $0.29 Project Overview 1 𝑀𝐻𝑧 Baseline Feasibility 𝑉𝑜𝑢𝑡 = 1 + 𝑅1 ∗ 𝑉𝑖𝑛 𝑅2 𝑉𝑜𝑢𝑡 𝑅1 −1= 𝑉𝑖𝑛 𝑅2 𝑉𝑖𝑛 = 10𝑚𝑉, 𝑉𝑜𝑢𝑡 = 3.3𝑉 𝑅1 → = 329 𝑅2 1kΩ and 330kΩ both common values +1000 1kΩ options, starting at $0.08 +300 330kΩ options, starting at $0.10 Status Summary Remaining Studies 57 Current design uses 12 analog sensors For microphone, 16-bits required. External chip required (AD7171BCPZ) Other sensors need less resolution, microcontroller internal ADC sufficient # 𝑜𝑓 𝐵𝑖𝑡𝑠 = log 2 Device 𝑅𝑎𝑛𝑔𝑒 𝑅𝑒𝑠𝑜𝑙𝑢𝑡𝑖𝑜𝑛 10-Bit Resolution 16-Bit Resolution (Arduino Uno) (AD7171BCPZ) Infra-NMT 0.243 𝑃𝑎 3.8 𝑚𝑃𝑎 BD1020HFV-TR 0.127 °𝐶 1.98𝑒 − 3 °𝐶 ADXL325BCPZ 5.86𝑒 − 3 𝑔 9.16𝑒 − 5 𝑔 Pressure sensitivity met by 16-bit ADC Temperature sensor/Accelerometer limited by accuracy, 10-bit adequate Project Overview Baseline Feasibility Parameter AD7171BCPZ # of Bits # of Channels Voltage Power Noise Sampling Rate Cost 16 Status Summary 1 3 𝑜𝑟 5𝑉 𝑛𝑜𝑚𝑖𝑛𝑎𝑙 6.9 − 11.5 𝜇𝑉𝑅𝑀𝑆 125 𝐻𝑧 $3.15 Remaining Studies 58 Must have enough pins to accommodate all sensors 14 analog, with minimum of 5 converted to digital externally Must have data rate fast enough to sample all sensors at target frequency Example Microcontroller: PIC18F87K22 - Available through University with additional peripherals on in-house breakout board - Has SPI communication to communicate with digital devices, such as a MicroSD card reader Project Overview Baseline Feasibility Parameter PIC18F87K22 Digital I/O 60 Analog I/O 24 Voltage 3.3𝑉 𝑜𝑟 5𝑉 Internal ADC 12 𝑏𝑖𝑡𝑠 Program 65,536 𝑏𝑖𝑡𝑠 Memory Clock 30𝑘𝐻𝑧 𝑡𝑜 64𝑀𝐻𝑧 Frequencies Cost $4.85 Cost through ~$120 𝑖𝑛𝑐𝑙𝑢𝑑𝑖𝑛𝑔 University 𝑝𝑒𝑟𝑖𝑝ℎ𝑒𝑟𝑎𝑙𝑠 Status Summary Remaining Studies 59 Assumptions: 𝑆𝑡𝑜𝑟𝑎𝑔𝑒 = (𝑆𝑖𝑧𝑒 ∗ 𝑛 + 8) ∗ 𝑇 ∗ 𝐹𝑆 24 hour collection period 24-bits per data point ▪ 16-bit ADC ▪ 8-bit delimiter character Frequency Storage Needed 40 𝐻𝑧 100 𝐻𝑧 1 𝑘𝐻𝑧 150 𝑀𝐵 355 𝑀𝐵 1 𝑀𝐻𝑧 3.55 𝑇𝐵 3.55 𝐺𝐵 14 data points per cycle ▪ 5 microphones ▪ 3 axis accelerometer ▪ 6 temperature sensors SanDisk 8GB MicroSD Card: $12 SanDisk 64GB MicroSD Card: $37 1.524 cm 8-bit new line every cycle Vary sampling frequency to establish range Project Overview Baseline Feasibility 1.016 cm Status Summary Remaining Studies 60 Electronic components require power for duration of flight, total current draw on order of 24oomAh (estimated 100mA for 24 hours) Energy source must be stable No danger due to 5 g on descent or -50 to 70°C environment Lithium Polymer batteries: Variety of recommended voltages to meet requirements as parts are selected Require minimal padding to protect from shocks Project Overview Baseline Feasibility Parameter SparkFun Cell Capacity Nominal Voltage Maximum Current Mass 2000𝑚𝐴ℎ Cost Status Summary 3.7𝑉 1𝐴 (𝑖𝑛 𝑤𝑖𝑟𝑒𝑠) 37𝑔 $12.95 Remaining Studies 11000mAh Electronics System Power Budget Key Parts: PIC18F22K87 maximum operating current: 300mA MicroSD Card write current: 100mA microSD Card, 2400, 24% Infra-NMT, 360, 4% Accelerometer, 8.4, 0% Temp. Sensors, 36, 0% Op-amp, 12, 0% PIC18F22K87, 7200, 72% Project Overview 16-bit ADC, 16.2, 0% Baseline Feasibility Feasible Battery: 3.7V, 11000 mAh LiPo: $45 Status Summary Remaining Studies 62 5200 mAh Electronics System Power Budget PIC18F22K87 microSD Card, 2400, 46% maximum operating current: 100mA MicroSD Card write current: 100mA Infra-NMT, 360, 7% Accelerometer, 8.4, 0% Temp. Sensors, 36, 1% Op-amp, 12, 0% 16-bit ADC, 16.2, 0% PIC18F22K87, 2400, 46% Project Overview Key Parts: Baseline Feasibility Feasible Battery: 3.7V, 6000 mAh LiPo: $40 Status Summary Remaining Studies 63 Amplified Low Pressure Sensors require extremely stable supply voltages for stable radiometric output Regulator must resist voltage change due to: Temperature Drift over time Infra-NMT package includes LT1021-7V regulator, no further work required LT1021 family includes other voltages if redesign is required, or for other areas of project Project Overview Baseline Feasibility Status Summary Remaining Studies Microphone selected for Off-Ramp #2 requires 200 V polarization voltage 3 mA current draw by sensor and amplifier DC-DC converters allow for high voltages at low current without massive battery packs Example Converter: 5SMV200 Parameter Converter (5SMV200) Can be powered by same LiPo Input Voltage 5𝑉 Input Current 333 𝑚𝐴 Output Voltage Output Current Output Power 200𝑉 6.25 𝑚𝐴 𝑚𝑎𝑥 1.25 𝑊 𝑚𝑎𝑥 Efficiency 75% Cost $92 batteries as other systems Surface mount component, near-negligible mass and volume Project Overview Baseline Feasibility Status Summary Remaining Studies Slide Number Content 67 Piston Bellows Functional Diagram 68 NOAA – Helmholtz Resonator 69 Sandia – Pistonphone 70 Infrasound Generation Equipment Comparison 71 Atmospheric Infrasound in Boulder, CO Project Overview Baseline Feasibility Status Summary Remaining Studies 66 Simulates infrasound by creating pressure changes at infrasonic frequencies Steel Wool Project Overview Baseline Feasibility Status Summary Remaining Studies 67 10-50 Hz Differences in internal pressure creates pressure waves Frequency response decreases with time Requires large volume and long neck to produce required frequencies 100 gal, 2 m height Governing Equation: 𝑓= 𝑎 2𝜋 𝐴 𝑉𝐿 𝑎 = speed of sound 𝐴 = neck area 𝑉 = Volume 𝐿 = neck length NOAA’s Helmholtz Resonator Bedard A. J. and Georges T. M. Project Overview Baseline Feasibility Status Summary Remaining Studies 68 0.1-14 Hz Piston moves air in sealed chamber at low frequencies to create infrasound Isolated testing chamber to reduce noise Used to calibrate infrasonic microphones Sandia Testing Chambe. Hart, D. M. Pistonphone Configuration Marston, T. M. Project Overview Baseline Feasibility Status Summary Remaining Studies 69 Equipment Pros Pistonphone Helmholtz Piston Bellows Generates required frequencies Includes test chamber to decrease noise Cons Travel: Located at in New Mexico Reliably generates 10-50 Hz Exposed to ambient Travel : NOAA access in Erie, infrasound noise CO External data collection required Immobile device Generates lower than required frequencies Pressure amplitude variation Travel: NOAA facility in Boulder, CO Project Overview Baseline Feasibility Exposed to external noise in underground setting External data collection required Immobile facility Status Summary Remaining Studies 70 Infrasound signatures could compare to for alternative infrasound testing [Bedard and Georges, 2000] Project Overview Baseline Feasibility Status Summary Remaining Studies 71 Slide Number Content 73 Assumptions & Equations 74 Barrier Properties Project Overview Baseline Feasibility Status Summary Remaining Studies 72 Assumptions Flow is incompressible. ▪ Relative wind speeds predicted below 1 m/s Body is point mass 1-dimensional flow NASA Standard Atmosphere Model of Stratosphere p kg 0.2869 (T 273.15) m 3 p 22.65 e(1.730.000157alt) [kPa] T 56.46[C] Equations Bernoulli’s Equation P0 + 1 rV 2 = Const. 2 Filter Sound Pressure Level Reduction -15dB = 20 log( Project Overview Pfiltered ) Pfiltered = P ×10-15/20 Baseline Feasibility Status Summary P Remaining Studies 73 Barrier Noise Reduction Max: 25 dB Min: 15 dB [Michael Hedlin] Min. Noise Reduction Max Noise Reduction Project Overview Baseline Feasibility Status Summary Remaining Studies 74 Slide Number Content 76 Convection Coefficient 77 Heat Rate Equations 78 Temperature vs. Altitude 79 Sphere Assumptions 80 Solar FOV Calculations 81 Reflected Solar Radiation 82 Operating Temperature Ranges Project Overview Baseline Feasibility Status Summary Remaining Studies 75 Assuming Relative Wind Speed, u∞, is 0.5m/s kg rmin = 0.0171 3 m rmax = 0.1163 At 30.5km kg m3 Pr = 0.71 W k = 0.028 mK Project Overview Re = At 18.3km Nu = 0.332Re1/2 Pr1/3 h= Assumed Constant for Air Air Thermal Conductivity Baseline Feasibility ru¥ x m Nu × k L hmin = 0.364 W m2 K hmax = 0.949 W m2 K Status Summary Remaining Studies 76 Equations in Payload Power Balance QDirectSolarRadiation Fsun Asurface I sun QRe flectedSunlight a FEarth Asurface I sun QConvection = h × Asurface × (Tair -Tpayload ) 4 QRaiatedToEarth = s × e × FEarth × Asurface × (Tpayload -T 4Earth ) 4 QRaiatedToSpace = s × e × Fspace × Asurface × (Tpayload -T 4Space ) Project Overview Baseline Feasibility a = Earth albedo α = material absorptivity A = surface area ε = material emissivity F = view factor I = solar constant σ = Stefan-Boltzman constant T = temperature Status Summary Remaining Studies 77 Ambient air temperature based upon average from 18-30.5km Tair= -50°C Image From: http://eesc.columbia.edu/courses/v1003/images/atmprofile.gif Project Overview Baseline Feasibility Status Summary Remaining Studies 78 Sphere Cylinder r r h Assuming r = 0.25m h = 0.50m Cylinder Sphere Relative Error Surface Area 2πrh+2πr2 4πr2 33.3% Top View Area πr2 πr2 0% Side View Area 2rh πr2 21.5% Project Overview Baseline Feasibility Status Summary Remaining Studies 79 Assumed that half of ASTERIA will be exposed to direct sunlight during day ASTERIA in Darkness ASTERIA in Light Assumed parallel incoming solar rays Incoming Solar Rays Project Overview Baseline Feasibility Status Summary Remaining Studies 80 ASTERIA in Darkness Percent of Earth in light varies during day Assumed all reflected light is parallel to ASTERIA Earth albedo = 0.30 Project Overview Baseline Feasibility ASTERIA in Light Reflected Light Half of Earth visible to ASTERIA Status Summary Remaining Studies 81 Required temperature range is 10°C margin within worst case component operating temperature range. Component Minimum Operating Temperature (°C) Maximum Operating Temperature (°C) Microphone: Infra-NMT -25 70 Microprocessor: -20 85 Data Storage: Sandisk 32GB SD -25 85 Battery: Energizer 9V -18 55 Accelerometer: ADXL320 -20 70 Project Overview Baseline Feasibility Status Summary Remaining Studies 82 Slide Number Content 84 Intro 85 Purpose, Trade Variables 86 Metric Definitions & Weights 87 Scoring Definitions & Trade Study Table 88 Results 89 FOV Calculations Project Overview Baseline Feasibility Status Summary Remaining Studies 83 The team carried forward two types of configurations from CDD: radial and planar. A follow-on trade study was performed to determine the optimal microphone configuration. Project Overview Baseline Feasibility Status Summary Remaining Studies 84 The purpose of the configuration: Determine the pointing of microphones House support systems Act as a thermal control boundary Configuration trade study in CDD was inconclusive Configuration is highly dependent on type of microphones, spatial filter selection CDD determined differential pressure sensor (microphone) and barrier (spatial filter) Tetrahedron Cylinder Sphere New trade variables: Minimum number of microphones required for omnidirectional sensing Surface area – Important for heat rejection Volume – Dictates space for microphones and support hardware Project Overview Baseline Feasibility Status Summary Cube Remaining Studies 85 Metric Number of microphones for optimal signal detection Surface Area Volume Weight Weight Rationale Description of Metric 45% Minimizing the number of microphones needed while still achieving omnidirectional detecting capabilities reduces complexity and cost. Fulfills FR.1. Relates the field of view (FOV) of the microphones to the geometry needed to achieve full coverage 35% Overheating of internal hardware is a major concern. A larger surface area allows more heat dissipation to the surrounding environment. Fulfills FR.2. Surface area of the geometries were computed using unit side length/diameter 20% A geometry with a large volume is optimal for mounting microphones, support hardware, and other payload components. Volume of the geometries were computed using unit side length/diameter Project Overview Baseline Feasibility Status Summary Remaining Studies 86 Trade Variable Score 1 Score 2 Score 3 Number of microphones 6 or more 5 4 or less Surface area (unit distance2) Less than 2 2–4 Greater than 4 Volume (unit distance3) Less than 0.33 0.33 – 0.66 Greater than 0.66 Weight Tetrahedron Cube Sphere Cylinder Number of microphones 40% 3 1 3 2 Surface Area 35% 1 3 2 3 Volume 25% 1 3 2 3 Total 100% 1.8 2.2 2.4 2.6 Project Overview Baseline Feasibility Status Summary Trade study scoring definitions Trade study results Remaining Studies 87 Results: Cylinder was determined to be the optimal configuration Geometry best fulfills all three purposes of configuration: pointing of microphones, housing of support hardware, thermal boundary Feasibility Concerns: Cube Sphere Cylinder Tetrahedron No concerns with manufacturability Structure will dominate mass budget Future Work: Conduct trade studies for material/coating selection Complete SolidWorks design Project Overview Baseline Feasibility Status Summary Remaining Studies 88 • The angle of incidence in degrees of an incoming sound wave is a function of wavelength in meters and the diameter in meters of the pressure sensor inlet: • Wavelength is a function of the velocity of sound in meters per second at a given altitude (which dictates ambient temperature) and the frequency of the sound wave in Hz: • Varying or unknown parameters: • Altitude (18,288 – 30,480 m) • Standard Atmosphere Tables were used to find the velocity of sound at stratospheric altitudes • Sound wave frequency (0.1 Hz – 20 Hz) • Inlet diameter (0.001 – 0.002 m) • Specifications from vendor are TBD The range of angles of incidence that the sensor can detect, which determines the half angle of the microphone field of view, is 80.89 – 84.33°. This range will be finalized once the sensor’s inlet diameter is known. 89 • Total project cost: $2,926 • Margin: $2,074 • Preliminary budget based on notional components Item Quantity Total Cost General $300 Poster Printing 2 $50 $100 Misc. - - $200 Electronics $1406 Microphone Package 6 $200 $1200 Microcontroller 1 $120 $120 SD Card 1 $30 $30 Temperature Sensor 6 $1 $6 Accelerometer 1 $7 $7 Amplifier 6 $1 $6 A/D Converter 6 $4 $24 Microphone Power Supply 1 $13 $13 • Conservative, order-ofmagnitude estimates • Funding sources: • $5,000 AES • Time in NOAA test facilities donated at no cost • Opportunities to apply for EEF in Spring Item Cost Structures $1120 Stock Material (6061 Aluminum) - - $500 Insulation (Foam) 0.1 m3 - $20 3D printing - - $500 Misc. Hardware - - $100 Testing $100 Misc. TOTAL - - $100 90 $2926 91 “Nuclear Explosion Monitoring.” Canada Natural Resources. 11 Mar 2013. [Retrieved from: http://can-ndc.nrcan.gc.ca/index-eng.php] Alden, Andrew. “Infrasound Take A Bow. QUEST Northern California.21 Feb 2013. [Retrieved from: http://science.kqed.org/quest/2013/02/21/infrasound-takes-a-bow/] Pinchon, Alexis. Infrasound monitoring for atmospheric studies. Dordrecht New York: Springer, 2010. Marcillo, Omar, and Jeffrey Johnson. "Implementation, Characterization, and Evaluation of an Inexpensive Low-Power Low-Noise Infrasound Sensor Based on a Micromachined Differential Pressure Transducer and a Mechanical Filter." Atmospheric and Oceanic Technology Vol. 29 (2012): pp. 1275-284. American Meteorological Society. Web. 22 Sept. 2014. <http://journals.ametsoc.org/doi/abs/10.1175/JTECH-D-11-00101.1>. Hedlin, Michael. "Infrasonic Wind-noise Reduction by Barriers and Spatial Filters." Acoustical Society of America Vol. 114. (2003): pp. 379-386. Web. 1 Sept. 2014. <http://l2a.ucsd.edu/pub/Infrasonic_wind-noise_reduction_barriers_spatial_filters.pdf>. 92 Wolfe J. “Helmholtz Resonance,” University of New South Wales, Sydney, Australia [http://newt.phys.unsw.edu.au/jw/Helmholtz.html. Accessed 10/12/14.] Hart, D. M., “Evaluation of Inter-Mountain Labs Infrasound Sensors July 2007,” Sandia National Laboratories, Albuquerque, NM, Oct. 2007 [http://prod.sandia.gov/techlib/access-control.cgi/2007/077020.pdf. Accessed 10/12/14.] Marston, T. M., “Infrasonic Pistonphone Calibration," Ph. D. Dissertation, Graduate Program for Acoustics, Pennsylvania State University, PA, 2009. NOAA, 2014 [NOAA logo], [http://www.noaa.gov/ Accessed 10/12/14.] Sandia National Laboratories, 2014 [Sandia logo], [http://www.sandia.gov/ Accessed 10/12/14.] Bedard A. J. and Georges T. M., “Atmospheric Infrasound,” Physics Today, March 2000 pp 32-37. [http://www.esrl.noaa.gov/psd/programs/infrasound/atmospheric_infrasound.pdf. Accessed 10/12/14.] Hubbard, E.A. and A.J.Bedard Jr A Pressure transducer for use as a component of an infrasonic microphone ESSA Research Laboratories Technical Memorandum ERL TM-WPL-4 38pp 93