MAGNOLIA
Investment project
«Modernization of the foundry»
Naberezhnye Chelny city
2014 г.
MAGNOLIA
About the company
Date of foundation of the foundry-mechanical plant "Magnolia" in Naberezhnye Chelny is the
20th of November, 1989.
Activities of the company:
• Aluminum die casting, chill casting and sand casting;
• Design and production of aluminum radiators and components for LED lamps;
• Production of energy-saving LED lamps.
The company has developed more than 100 types of aluminum castings. These are products for
machine industry as well as for household appliances and national economy. Over the past 3 years
output has increased tenfold. Magnolia is a supplier of aluminum products for the main conveyor of
OJSC "KamAZ". Production capacity allows to produce up to 200 tons of castings per year.
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MAGNOLIA
The content of project
Due to risks to engineering, arising as a result of Russia's accession to WTO a deep
modernization of our foundry is required to achieve the level of competitiveness with the world's
leading manufacturers. Modernization will be carried out using high-tech and cost-effective
equipment, establishing effective methods of production.
Five years ago Foundry, which was previously operating for 13 years, was purchased, its
best revenue reached 6 million rubles per year.
Revenue
million rub.
450
400
371
350
300
389
406
311
250
200
150
111
100
50
13
37
16
52
50
63
0
2009 2010
2011 2012
2013 2014
2015 2016
2017 2018
2019
*2015 г. – launch of the project
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MAGNOLIA
The content of project
The total project cost is 197.206 million rubles
1. Introduction of energy saving technologies:
- circulation water supply system;
- autonomous heating system;
14, 120 million rubles
2. Acquisition:
- die casting machines;
- equipment for machining;
- express laboratories.
183, 086 million rubles
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MAGNOLIA
Purchased equipment
№
Equipment
Quan-ty (pcs.)
Sum, thousand rubles.
1
X-ray machine РПД "200"
1
10 016,00
2
Coordinate measuring machine Axiom too 600
CNC
1
2 702,30
3
Machining center M650 R AIS
1
6 780, 00
4
Foundry complex TST 250 K
2
43 365, 00
5
Foundry complex TST 400 K
4
101 407, 00
6
Furnace melting - TA 200/12 K
3
1 535, 10
7
Express Lab FVN-F20 CNR Italia
1
2 070 ,00
8
Universal milling machine FUV 401
1
4 070, 00
9
Grinding machine 3Д725
1
5 470, 00
10
Internal Grinding Machine
Total:
1
16
5 670, 00
183 085,40
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MAGNOLIA
Before modernization
Mechanical
workshop
Vertical
milling
machine
6Р82Г
М
die-casting
machine
mod.71109
Furna
ce
САТ01
Cast.
machine
mod.
А711А10
foundry
complex
TST 400 K
Welding
point
Furna
ce
САТ01
Die-casting
machine
М711А07
die-casting
machine
mod.7А11
08
Furna
ce
САТ01
Die-casting
machine
mod.
7А1108
Canteen
Rooms
Fitter’s area
die-casting
machine
mod.71109
Temporary storage
of metal
Flash
Rejection
area
Casting
Machine
mod.А71
1А10
Area of finished
products
- retiring equipment
Instrumental
and
distributing
storage
Turning section
Die-casting section
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MAGNOLIA
welding
point
1. Foundry complex
TST 400 K with
furnace
5. Universal milling
machine
FUV 401
3. Foundry complex
с печью
TST
400 K complex
4.Foundry
TST 400 K with
furnace
4. Foundry complex
TST 400 K with
furnace
After modernization
Canteen
Rooms
Gates
turning section
Gates
Machining center
М 1000 б/у
9. Flat-grinding
machine 3Д725
Die-casting section
Gates
Warehouse
7. Express
laboratory
6.Furna
ce
ТА/200
12К
2. Foundry complex
TST 250 K
6.Furn
ace
ТА/20
012К
12. Machining center
М 650 R AIS
6.Furnac
e
ТА/2001
2К
2. Foundry complex
TST 250 K
3 Foundry complex
TST 400 K with the furnace
Foundry complex
TST 400 К
Fitter’s area
10. Intragrinding
machine
8 The proposed
11. CMM
Axiom too 600 location of the xray machine RPD
CNC
200 (50m ² of
attached premises
with a separate
entrance)
Machining area (cleaners)
New building
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MAGNOLIA
Retiring and purchased equipment
№
1
2
3
4
5
6
Retiring equipment
Casting machine
mod.А711А10
Die-casting machine
mod.7А1108
Die-casting machine
М711А07
Die-casting machine
mod.71109
vertical milling machine
6Р82Г
Furnace САТ-01
Total
year of
Quan-ty
manufacture (pcs.)
1980
1
1980
2
1979
1
1982
2
1978
1
1980
3
№
1
2
3
4
5
6
Purchased equipment, instead of
retiring one
Foundry complex TST-400K
Quan-ty
(pcs.)
1
Foundry complex TST-250К
2
Foundry complex TST-400K
1
Foundry complex TST-400K
2
Universal milling machine FUV 401
1
Furnace melting- ТА 200/12К
3
10
Total:
10
Additionally acquired equipment
Express lab. FVN-F20 CNR Italia
1
8
X-ray machine РПД "200"
1
9
grinding machine 3Д725
1
11
Internal Grinding Machine
CMM Axiom too 600 CNC
1
1
12
Machining center M650 RAIS
1
7
10
Total:
10
Total:
Total:
6
16
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MAGNOLIA
Modernization goals
1.
Increase of orders from automakers will help to replace import of automotive components and to
create conditions for transition to the Russian-made components.
- «Toyota» (Japan, Leningrad Region)
- «Ford Соллерс» (USA, Naberezhnye Chelny and Elabuga)
- «Knorr-Bremse» (Germany, Naberezhnye Chelny)
- «Federal Mogul Naberezhnye Chelny» (USA, Naberezhnye Chelny)
- «Kamminz - Kama» (USA, Naberezhnye Chelny)
- «ZF КАМА» (Germany, Naberezhnye Chelny)
- «КамАZ and Marcopolo» (Brazil, Naberezhnye Chelny)
- «КамАZ and CNH» (Italy, Naberezhnye Chelny)
- «Fuzo КамАZ Truck Rus»(Japan, Naberezhnye Chelny)
- «Камаz» (Germany, Naberezhnye Chelny)/
2. Creating of export potential:
- Access to foreign markets (Belarussia, Kazakhstan, Kyrgyzstan, India, Germany).
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MAGNOLIA
Aluminum die casting, chill casting, sand casting, machining
die casting
aluminum radiator of LED Lamp
of housing and public utilities
die casting
chill casting
Pump housing ИЮАШ 40611307015 (for YAZ vehicles)
chill casting
sand casting
Housing 37.1702209-200
for mechanism of gear box
on Kamaz and Nefaz vehicles
sand casting
machining
Cover ФТОТ
(fuel system
Of KAMAZ vehicles)
Die-casting
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MAGNOLIA
Design and production of aluminum radiators and components
for assembling LED lamps for housing and public utilities
Radiators of lamps are specially designed for sufficient heat removal from the LED and are made of aluminum.
Radiators are different with their wear resistance and vandal-proof qualities. Today we have the possibility to produce
more than 20 000 pieces of aluminum radiators, assembly sets and LED lamps per month.
We supply our assembly sets to more than 80 manufacturers of LED lamps of different regions of Russia.
Aluminum radiator of lamp
for housing and public utilities
Assembly set of parts for assembly of LED lamp
for housing and public utilities
Aluminum radiator of
budget lamp
for housing and public utilities
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MAGNOLIA
Production of energy-saving LED lamps
of housing and public utilities
Lamp for public places is in series since June 2012 with capacity of 20 thousand pieces per month.
Radiator of energy-efficient
LED lamp
Radiator of budget energy-efficient
LED lamp
LED lamp for public places
LED lamp for public places
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MAGNOLIA
Quality system of products, services
The company currently has a system of quality management, "Magnolia" is certified for
compliance with GOST R ISO 9001-2008 (ISO 9001: 2008). Registration number ROSS
RU.IK79.K00273. Expiry date: 30.11.2015.
A program on implementation and preparation for the certification of quality
management system is drawn up in compliance with the international standard ISO / TY
16949. On May 16, 2014 under a contract with the Association of certification "Russian
Register" LLC "PP-Volga region" the first stage of certification audit QMS was successfully
passed, the second stage of certification audit is appointed in late July 2014. Preliminarily
obtaining of the certificate ISO / TY 16949 is scheduled for August 2014.
Also, since 2011 the concept of "Lean production" including 5 S Kaizen TPM is
developed and implemented in the company.
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MAGNOLIA
Key project figures
Sum of investment attraction – 177,485 million rub. (90%)
Own capital – 19,721 million rub. (10%)
Investment period – 4,5 years
Interest rate – 12 %
Project implementation period - 5 years
Discounting rate – 16 %
Net present value (NPV) – 29,865 million rub.
Internal rate of return (IRR) – 23 %
Profitability index of investment (PI) – 1,17
Payback Period (РВР) – 3,3 years
Discounted payback period (ДРВР) – 4,4 years
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MAGNOLIA
Efficiency of the project
Economic effect - 29 865 thousand rubles.
Budget effect - 60,170 thousand rubles.
To the budget of the Republic of Tatarstan - 19 269 thousand
rubles.
To the federal budget - 40 901 thousand rubles.
Social effect - creation of 55 workplaces
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MAGNOLIA
Kama innovative territorial production cluster
In November 2012 foundry-mechanical plant of Naberezhnye Chelny
"Magnolia“ was included in "Kama innovative territorial production
cluster". (Minutes of the extraordinary general meeting of the members of
Non-Commercial Partnership "Kama innovative territorial production
cluster" from 27.11.2012).
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MAGNOLIA
Kama innovative territorial production cluster
As part of the state support of small and medium business in 2014-2016 an
application for grants is filed:
1. for professional training, advanced professional training and internships of
employees in the amount of 3,096 million rubles.
2. for participation in the exhibition - fair and communicative activities in the
amount of 1.995 million. rubles.
3. to create "Center of prototyping with introduction of modern technologies of
scanning and 3D metry on the basis of the existing foundry-mechanical plant"
Magnolia", amounting to 80, 596 million rubles.
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MAGNOLIA
Ministry of Industry and Trade of the Republic of Tatarstan
1. The project "Modernization of the foundry" entered the catalogue of
investment projects of the Republic of Tatarstan in 2014.
Ministry of Economy of the Republic of Tatarstan
1. The project "Modernization of the foundry" entered
Investment
Memorandum of the Republic of Tatarstan in 2014.
2. As part of "Promotion of social economic development strategy of the
Republic of Tatarstan for the period up to 2030" the project "Modernization of the
foundry" is included as a priority investment project in 2014.
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MAGNOLIA
Support letter of the Ministry of Industry and Trade
Tatarstan Republic
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MAGNOLIA
Support letter of the President of Tatarstan Republic
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MAGNOLIA
Support letter of the Ministry of Economy of
Tatarstan Republic
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MAGNOLIA
Stage of project implementation
• Pre-investment studies are carried out;
• Project documentation and business plan are drawn up;
• project "Modernization of the foundry" passed two stages of the competition of the
Strategic Initiatives Agency in Moscow: primary and comprehensive examination of
the field of "A new business";
• an application for protection in the Investment Council under the President of the
Republic of Tatarstan is filed.
Today the search for an investor is in progress.
A register of potential investors from May 2012 to today is created (more than 100
potential investors).
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MAGNOLIA
Government support is needed to attract investments in
the amount of 177,485 thousand rubles.
1. Ensure available, cheap and long financial resources at 12% per annum for
a period of 4,5 years.
2. Support in provision of financial resources via mechanisms of government
guaranties on the amount of attracted investments of 177 485 thousand rubles.
3. Creation of the possibility to provide grace-period
(delay in payment) for a period of 12 month to pay:
- main debt in the amount of 177,485 thousand rubles.
- accrued interest in the amount of 16,784 thousand rubles.
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MAGNOLIA
Together to the heights of success
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MAGNOLIA
Contacts
423808, Republic of Tatarstan,
Naberezhnye Chelny, p/o box 50
Academician Rubanenko Boulevard, h. 12, p. 2.
Теl.: +7 (800) 100-29-12 (toll-free in Russia)
+7 (8552) 53-07-07 (multichannel)
Fax: +7 (8552) 53-43-20
Mobile tel: +7 (965) 610-47-11
Е-mail: office@magnol.ru
Site: www.magnol.ru
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