7th Industrialized Building System (IBS) Roundtable Workshop ICT in Prefabrication & Precast Housing An SE CAD Case Study LIEW YONG SEONG B.Eng. (Hons.), M.Eng., MIES, MSSSS Advance Contech (Singapore) Pte. Ltd. Outline What is SE CAD? It’s been a long way – the SE CAD story To maximize repetition through standardization & serialization What’s ahead? SE CAD is one of the key enablers for precast/prefabricated housing projects like these… Pinnacle @ Duxton 55-storey interlinked towers with prefabricated reinforcements and precast structural and façade components Precast planks : worth to be considered for site works efficiency Reference projects are just a stone throw away On going projects Queenstown New development More than 80% of Singapore population live in HDB flats, and most of them are precast. The HDB structural system is prebuilt in SE CAD precast component database. It’s been a long way streamline construction processes to meet the challenges ahead with the use of advanced technologies In-situ RC construction Dependent of foreign labours Slow and weather dependent Wastages of materials Difficult quality control Environmental issue Non-systematic and non-standardized >> Solution : prefabrication/precast technology The road-blocks Use of conventional software and structural system hinder the use of prefab and precast technology No standardization Erroneous Difficult to check and archive information Conventional RC design and detailing The designers and checkers night mare! Hundreds of drawing to be drawn, checked and archived Criteria For Residential structure Does NOT rely on proprietary system / components Centralize database: Eg. Joint details ○ Centre reference for tested joint details for beam-wall, beamcolumn, etc. Built in proven and tested precast components database of beam, column etc Serialize name of structural members for easy reference, order placing, production and site control, which is also third-party database friendly Extendabie – energy saving study, virsualization etc Super user friendly – for average user to be productive and expert in doing precast/prefab design. Goal : A TOTAL Prefab/Precast Solution for Housing! centralized, reusable knowledge-base and an advanced engineering IT solution that streamlines construction processes! Prefab Structural System Development HDB Prefab Structural System To maximize repetition through standardization & serialization Structural Steel Better standardization Steel Database Universal Naming Convention Efficient Reference, Design, Checking, and Logistics BEAM CAGE CODE J/U/P 3 6 2 1 V Suffix Ref. No. indicating type of main reinf. Ref. No. or Ref. No. with alphabet indicating type of stirrups Depth of Beam Width of Beam Cage series CAGE SERIES J Series - Light cage where cage reinforcement are used only for beams with clear span >1.5m. - J Series is fully shop fabricated with main bars. U Series - Standard cage where cage reinforcement are generally used for uniformly distributed loading condition. - Also applicable to light point load condition as specified in the details. P Series - Standard cage where cage reinforcement are generally used for point load condition. - Also applicable to uniformly distrbuted loading condition as specified in the details. SUFFIXES S – For one span beam (Discontinuous at both ends), or for beam with depth difference from adjacent beams. Eg. J3612S / U3612S / P3612S V – For tapered beam and for U & P Series only. Eg. U3621V / P3621V (300X600 – 900) T – For 1st storey beam tying column / wall (column / wall at one end or both ends). Eg. U3621T / P3612T B – For beam with non-standard width. Eg. J3612B / U3612B / P3612B D – For beam with non-standard depth. Eg. J3612D / U3612D / P3612D H – For beam using H bar stirrup cage. Eg. U4649H BEAM CAGE – J SERIES J SERIES – Main Reinforcement & Stirrup BEAM CAGE – U SERIES U SERIES – Main Reinforcement & Stirrup (1 or 2 layers bottom reinforcement) ( 3 layers bottom reinforcement) BEAM CAGE – P SERIES P SERIES – Main Reinforcement & Stirrup (1 or 2 layers bottom reinforcement) ( 3 layers bottom reinforcement) BEAM CAGE – “0” CAGE for U & P Series (ONLY STIRRUP CAGE) (Main reinforcement are shown in connection details) BEAM CAGE – T13 BAR MARKED h FOR U OR P SERIES INCLUDNG “0” CAGE TYPICAL U OR P SERIES CAGE BEAM LAYOUT PLAN A handy tool for design engineers • Efficient knowledge transfer • Know prefab, use prefab, love prefab! What’s ahead? Year 2011/2012 Eurocode Cross-platform data exchange (BIM) Further Extended shop drawing modules Sustainable + Green technologies We want to hear from you! LIEW Yong Seong Email ysliew@advance-contech.com Phone +65.9276.0058