Laying the Foundation: Ten Elements of an Effective Laboratory Safety Management Program Developed by the University of Alberta Engineering Safety and Risk Management Program with Minerva Canada for use by higher education engineering laboratories Fall 2014 Leadership Imperative 25-Dec-2014 Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 1 Laying the Foundation: Ten Elements of an Effective Laboratory Safety Management Program Minerva Canada supports the education of engineering students in health, safety, and risk management. This learning module assists in providing a program to protect people and assets in a laboratory environment. In addition, the skills developed by students in applying risk management in the laboratory will serve them well in their future careers. As engineers, all of us are in the business of risk management. Leadership Imperative 25-Dec-2014 Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 2 Overview: Overview Leadership Imperative This section is an overview of the presentation. This module, Laying the Foundation: Elements of an Effective Laboratory Safety Management Program, provides the basic elements to achieve improved risk management in the laboratory. More in-depth risk assessment techniques are outside the scope of this introductory module, and should be pursued should risk exposures warrant further consideration. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 3 Overview: Overview Leadership Imperative The Elements of an Effective Laboratory Safety Management Program consists of these six themes: The Leadership Imperative: Leading Safety Practices in Your Lab: Leading Practices Safe Handling of Materials: Managing Your Lab: Safe Handling Training and Records for Your Lab Program: Managing Your Lab Engage Your People in Risk Management: Training & Records These six themes are further developed into 10 elements that comprise the Laboratory Safety Management Program. Engage Your People 25-Dec-2014 4 Overview: Overview Leadership Imperative In this Overview, we will cover: 1) Purpose 2) Scope and Boundaries Leading Practices Safe Handling 3) Key Learning Objectives: Lessons Specific to the Lab Skill Sets for Career Development 4) Desired Outcome of a Lab Safety Program A Positive Lab Experience: Managing Your Lab Training & Records Engage Your People 25-Dec-2014 5 Overview: Overview Leadership Imperative 1) Purpose of this Module: Leading Practices Safe Handling To provide a fundamental approach for an Effective Lab Safety Program in the university environment. It is an approach that: Lab Supervisors need to develop and implement, and Lab Users must follow when carrying out lab work. This Module explores each of the Ten Elements of an Effective Lab Safety Program in six broad themes. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 6 Overview: Overview Leadership Imperative 2) Scope and Boundaries: Ten Elements of an Effective Lab Safety Program Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 10) Reporting and Correcting 7 Overview: Overview Leadership Imperative 2) Scope and Boundaries It is understood that an Effective Lab Safety Program applies to: Lab Users: Students in a learning environment, and Researchers focused on experimentation and knowledge development. Leading Practices Safe Handling Lab Supervisors: the Principle Investigator and designated Instructors. Laboratory facilities that also require oversight from facility managers, supervisors, and technicians responsible for the installation and maintenance of associated equipment. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 8 Overview: Overview Leadership Imperative Leading Practices Safe Handling Managing Your Lab 2) Scope and Boundaries This module is intended: To provide a foundation for the Lab Supervisor to develop a laboratory safety program specific to their facility. Lab Supervisors can use this ten-element Lab Safety Program as the foundation for developing and implementing their own lab safety program. For a broad range of laboratories. To alert Lab Supervisors to check on related regulatory requirements. Training & Records Engage Your People 25-Dec-2014 9 Overview: Overview Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records 2) Scope and Boundaries This module is not intended: To provide a universal lab safety program i.e. to cover every aspect of lab safety: It does provide a good starting point using established risk management practices; therefore each lab must be carefully assessed for the hazards and risks, followed by appropriate implementation of effective safeguards and control measures. To address specific regulatory requirements: Each lab must be carefully assessed to determine the required government regulations that apply to the lab by considering the substances, agents, tools, equipment, and specific training and certification requirements e.g. nuclear radiation officer. Engage Your People 25-Dec-2014 10 Overview: Overview Leadership Imperative 3) Key Learning Objectives Lessons Specific to the Lab Skill Sets for Career Development Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 11 Overview: Overview Leadership Imperative 3) Key Learning Objectives Lessons Specific to the Lab Skill Sets for Career Development Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 12 Overview: Overview 3) Key Learning Objectives: Leadership Imperative Lessons Specific to the Lab: Leading Practices At the end of this module, you will understand: The Ten Elements of an Effective Laboratory Safety Program. How to apply these elements to develop and/or follow these ten elements of an effective lab safety program. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 13 Overview: Overview Leadership Imperative 3) Key Learning Objectives Lessons Specific to the Lab Skill Sets for Career Development Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 14 Overview: Overview Leadership Imperative 3) Key Learning Objectives: Skill Sets for Career Development: Safety and Risk Management is a core competency needed in any industrial and manufacturing workplace especially the energy, resource, and industry sectors in Canada. The risk management skills learned and applied in a laboratory are transferable and applicable to future workplace environments. Remember that as we contribute in our future careers, we are responsible to manage the risks associated with the enterprise in which we work. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 15 Overview: Overview Leadership Imperative 4) Desired Outcomes of a Lab Safety Program: A Positive Lab Experience: Leading Practices A systematic, disciplined approach to teaching, which enables students to learn more effectively, and A rigourous, planned and structured approach to research that leads to improved efficiency and quality of results. Safe Handling Managing Your Lab The Ten Element Lab Safety Program provides a safe working environment that delivers: In effect, these approaches lead to a safe and positive lab experience for all those undertaking lab activities. Training & Records Engage Your People 25-Dec-2014 16 Overview: Overview Leadership Imperative In this Overview, we have covered: 1) Purpose 2) Scope and Boundaries Leading Practices Safe Handling 3) Key Learning Objectives: Lessons Specific to the Lab Skill Sets for Career Development 4) Desired Outcomes of a Lab Safety Program A Positive Lab Experience: Managing Your Lab Training & Records Engage Your People 25-Dec-2014 17 Overview: Overview Leadership Imperative We will now develop each element of our Laboratory Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 10) Reporting and Correcting 18 The Leadership Imperative: The first element of our Lab Safety Program is: Leadership Imperative Leadership Imperative Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 1) Leadership 19 The Leadership Imperative: Element 1) The Leadership Imperative Element covers: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records 1) It’s Just The Right Thing to Do: Safety is good for business … Safety is a legal requirement … Safety delivers on our moral imperative to protect our people! 2) Don’t Learn the Hard Way: A Brief of Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution. Key Lessons! 3) Laboratory Safety Survival Guide – in Three Key Points: 1) Understand Your Lab safety program and your responsibilities! 2) When you make decisions, put safety ahead of any other objective! 3) Pay attention to failures in safety systems and take action! Engage Your People 25-Dec-2014 20 The Leadership Imperative: Element 1) The Leadership Imperative Element: Leadership Imperative 1) It’s Just The Right Thing to Do: Safety is good for business … Leading Practices Safety is a legal requirement … Safety delivers on our moral imperative to protect our people! Safe Handling 2) Don’t Learn the Hard Way: Managing Your Lab 3) Laboratory Safety Survival Guide: Training & Records Engage Your People 25-Dec-2014 21 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Leading Practices Safety is good for business … Safety is a legal requirement … Safety delivers on our moral imperative to protect our people! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 22 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Leading Practices Safety is good for business … Peter Drucker Quote: “The first duty of business is to survive, and the guiding principle of business economics is not the maximization of profit - it is the avoidance of loss.” Safety is a basic element of the organization’s operations: Safe Handling It enables successful planning of activities and execution of the organization's vision and mission. Managing Your Lab It helps to minimize loss and maximize organizational results. Training & Records It protects the reputation of the educational institution and its leaders. Engage Your People 25-Dec-2014 23 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Safety is good for business … The Loaf of Bread Model: Leading Practices Safe Handling Managing Your Lab Training & Records Why work at minimizing, preferably avoiding, loss? Consider this simple example: the profit margin on a one dollar loaf of bread is about 10 cents. If one loaf of bread falls on the floor, the “incident”, the merchant needs to sell an additional nine loaves to recover the cost of the “incident”, or significantly reduce costs to manufacture those additional nine loaves. How much more effort does it take to sell more loaves or reduce manufacturing costs, versus incident prevention? Engage Your People 25-Dec-2014 24 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Leading Practices Safety is good for business … Safety is a legal requirement … Safety delivers on our moral imperative to protect our people! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 25 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Safety is a legal requirement … Academic staff and the Principle Investigator are defined as the “Lab Supervisor”. Leading Practices Safe Handling Managing Your Lab Government agencies view you, the Lab Supervisor, as the “direct supervisor of the workers” i.e. under your personal and direct supervision. Thus, Lab Supervisors (you) are responsible and accountable for the safety of your people under the occupational regulations within your province. Training & Records Engage Your People 25-Dec-2014 26 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Safety is a legal requirement … Students and Researchers are defined as the “Lab Users”. Leading Practices Safe Handling Within the university, government agencies view lab users as “the worker”, whether the worker is not trained and not competent, or is fully trained and competent. Thus, Lab Users (you) are required to comply with all government safety regulations and university safety rules. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 27 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Leading Practices Safe Handling Safety is a legal requirement … Consider that a “worker that is not trained and not competent” must be under the direct supervision of a competent person (the Lab Supervisor) at all times”. It is only when the worker is fully trained and competent that the worker may work under minimal or no direct supervision i.e. “a competent worker”. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 28 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Leading Practices Safety is good for business … Safety is a legal requirement … Safety delivers on our moral imperative to protect our people! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 29 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Safety delivers on our moral imperative to protect our people! We care about people! We are responsible for their safety Leading Practices Safe Handling Managing Your Lab Training & Records From the perspective of Principle Investigators and Instructors, our people are: Our students … Our researchers …. And ourselves. We can protect people and fulfill our moral imperative through the implementation of an effective lab safety program. Engage Your People 25-Dec-2014 30 The Leadership Imperative: 1) It’s Just The Right Thing to Do: Leadership Imperative Safety delivers on our moral imperative to protect our people! Accomplished leaders in safety and risk management: Leading Practices Safe Handling Managing Your Lab Training & Records Have come to learn that safety and risk management is not a cost, it is an investment in protecting our people, protecting our research endeavours, and protecting our institutional reputation. Believe that all incidents are unacceptable and preventable, and Believe that we must work towards preventing injuries and losses in our labs. Engage Your People 25-Dec-2014 31 The Leadership Imperative: Element 1) The Leadership Imperative Element: Leadership Imperative 1) It’s Just The Right Thing to Do: 2) Don’t Learn the Hard Way: Leading Practices A Briefing on Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution Safe Handling Key Lessons! 3) Laboratory Safety Survival Guide: Managing Your Lab Training & Records Engage Your People 25-Dec-2014 32 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices A Briefing on Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution Key Lessons! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 33 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative A Briefing on Three Lab Incidents at Leading Universities: University of California at Los Angeles Leading Practices Texas Technical University http://www.csb.gov/assets/1/19/CSB_Study_TTU_.pdf Dartmouth College Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 34 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative The UCLA Lab Incident Leading Practices News / World Safe Handling Managing Your Lab Training & Records A young lab worker, a professor and a deadly accident The tragic story of a young lab assistant, whose death exposed lax safety at UCLA and other universities and has led to an unprecedented criminal trial. By: Kate Allen Science and Technology reporter, Published on Sun Mar 30 2014 Sheri Sangji, 23 yr. old research associate, UCLA Engage Your People 25-Dec-2014 35 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative The UCLA Lab Incident: The Principle Investigator (PI) and UCLA criminally prosecuted in this incident. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 36 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative The UCLA Lab Incident Investigators’ findings: Leading Practices There were systemic failures. Sheri was never properly trained. Safe Handling Managing Your Lab Sheri was never issued a lab coat. The lab was previously cited for safety issues. Training & Records Engage Your People 25-Dec-2014 37 37 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices Safe Handling Managing Your Lab The UCLA Lab Incident: During the transfer of a highly reactive and pyrophoric chemical, tertiary butyl lithium, the chemical sprayed and contacted the synthetic sweater of the worker and spontaneously ignited. The person suffered fatal burns. Systemic deficiencies: Training & Records Safety training for lab workers was inadequate; Requirements for Personal Protective Equipment were not enforced; Engage Your People 25-Dec-2014 Insufficient safety management accountability and oversight by PI’s. 38 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices The Texas Tech Lab Incident: While crushing a larger amount than normal (10g vs 30mg) of a highly energetic chemical, nickel hydrazine perchlorate, it detonated unexpectedly. The person suffered permanent, debilitating injuries. Systemic deficiencies: Safe Handling Managing Your Lab Training & Records The physical hazards & risks inherent in the research were not effectively assessed, nor planned for, nor mitigated; Insufficient safety management accountability and oversight by PI’s; Worker did not receive any specific training on explosive compounds; Engage Your People 25-Dec-2014 No formal system for communicating limits or verifying compliance. 39 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices The Dartmouth Lab Incident: While using a highly neuro-toxic chemical, dimethyl mercury, small droplets spilled onto the latex gloves of the worker. Latex gloves did not protect against dimethyl mercury. Safe Handling The person suffered a fatal exposure to heavy metal poisoning. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Systemic deficiencies: Reliance exclusively on safety precautions from suppliers (MSDS) instead of comprehensive hazard evaluations and risk assessments. Insufficient knowledge of hazards associated with highly toxic chemicals. 40 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative You need to know what the hazards and risks are in Your Laboratory before doing any work. You don’t want to learn the hard way. Leading Practices Safe Handling Managing Your Lab More information on these three incidents at US-CSB “Experimenting with Danger”: http://www.csb.gov/videos/experimenting-with-danger/ https://www.youtube.com/watch?v=ALBWxGik64A#t=25 More information about Lab Safety and Risk Management from the University of Alberta at: http://www.youtube.com/channel/UCwbaRZsn-46tRd-fCct-lMw Training & Records Engage Your People 25-Dec-2014 41 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices A Briefing on Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution Key Lessons! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 42 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Notable Incidents at Your Learning Institution See the next page for an example of how to present a list of incidents. Leading Practices Safe Handling This information is for incidents at The University of Alberta. Delete this page and insert information for your learning institution. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 43 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Notable Incidents at The University of Alberta Agriculture/Forestry Lab – Reactor Rupture Disc Burst and Fire; 16-Dec-2010; no injuries, property damage, building evacuation Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Chemical Engineering Lab – High Temperature Reactor Rupture and Fire; 12-Sept-2014; first and second degree burns to arms Chemical Engineering Lab – Fume Hood Flash Fire; 24-Dec-2013; first and second degree burns Chemistry Sciences Lab – Glass Reactor and Hydrogen Fire; 9-Oct-2013; first and second degree burns and lacerations on their face, neck and hands Chemistry Sciences Lab – Vapour Extract System and Ether Fire; 9-March-2010; no injuries, property damage 44 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Notable Incidents at The University of Alberta Chemistry Sciences Lab; Vapour Extract System and Ether Fire; 9-March-2010 Chemical Engineering Lab; Fume Hood Flash Fire; 24-Dec-2013 Chemistry Sciences Lab; Glass Reactor and Hydrogen Fire; 9-Oct-2013 Training & Records Engage Your People 25-Dec-2014 45 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Leading Practices A Briefing on Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution Key Lessons! Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 46 The Leadership Imperative: 2) Don’t Learn the Hard Way: Leadership Imperative Key Lessons! Incidents are happening in our labs. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 These incidents, whether minor or significant in impact, are signals that we haven’t got things right These signals provide learning opportunities to improve risk management in the laboratory. It is noted that even a small change can escalate a minor incident to one of major consequence. By acting on minor incidents, we learn from them and make improvements to prevent major and tragic incidents because … Loss incidents are tragedies, but the greatest tragedy is not learning from these incidents! 47 The Leadership Imperative: Element 1) The Leadership Imperative Element: Leadership Imperative 1) It’s Just The Right Thing to Do: 2) Don’t Learn the Hard Way: Leading Practices 3) Laboratory Safety Survival Guide - in Three Key Points: You can sustain safety leadership in the laboratory by applying Three Key Points: Safe Handling Managing Your Lab Training & Records 1) Understand Your Lab safety program and your responsibilities! 2) When you make decisions, put safety ahead of any other objective! 3) Pay attention to failures in safety systems and take action! Engage Your People 25-Dec-2014 48 The Leadership Imperative: 3) Laboratory Safety Survival Guide - in Three Key Points: Leadership Imperative 1) Understand Your Lab safety program and your responsibilities! Whether you are a student using a lab under direct supervision, or researcher, or a supervisor (Principle Investigator) responsible for a lab, understand your personal responsibilities to meet program requirements, and undertake those responsibilities diligently. Not knowing your responsibilities could leave yourself or the people under your direct supervision needlessly exposed to hazards. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 49 The Leadership Imperative: 3) Laboratory Safety Survival Guide - in Three Key Points: Leadership Imperative 2) When you make decisions, put safety ahead of any other objective! Even under compelling or stressful circumstances, safety takes precedence over trying to meet that dead-line (e.g. complete an assignment or experiment, or attempt a new or novel approach i.e. new reaction synthesis). Rushing leads to overlooking key hazards or overlooking appropriate safety measures; these can result in an incident. New or novel approaches without adequate hazard assessment can result in an incident. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 50 The Leadership Imperative: 3) Laboratory Safety Survival Guide - in Three Key Points: Leadership Imperative 3) Pay attention to failures in safety systems and take action! Any supervisor or user of a lab must intervene when there are deviations, deficiencies, defects, or variances (failed safety equipment; failed sensors / controls / alarms; noncompliance with PPE or other requirements, not following procedures, etc.). Take steps to prevent use of defective equipment or when associated safety systems are deficient. Do not misuse equipment other than for intended operation or modify equipment until the intended changes are risk assessed and the appropriate approvals are secured. Accepting these variances means a gradual deterioration in good laboratory practices; these can result in an incident. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 51 The Leadership Imperative: This completes: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Element 1) The Leadership Imperative: 1) It’s Just The Right Thing to Do: Safety is good for business … Safety is it a legal requirement … Safety delivers on our moral imperative to protect our people! 2) Don’t Learn the Hard Way: A Briefing on Three Lab Incidents at Leading Universities: Notable Incidents at Your Learning Institution. Key Lessons! 3) Laboratory Safety Survival Guide – in Three Key Points: 1) Understand Your Lab safety program and your responsibilities! 2) When you make decisions, put safety ahead of any other objective! 3) Pay attention to failures in safety systems and take action! 52 Leading Safety Practices for Your Lab: We now have the first element in our Lab Safety Program: Leadership Imperative Leadership Imperative Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 1) Leadership 53 Leading Safety Practices for Your Lab: Leadership Imperative The second element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 54 Leading Safety Practices for Your Lab: 2) Hazard Identification Element covers: Leadership Imperative Leading Practices What is a “Hazard”? What is “Risk”? Approach #1: Inspect based on knowledge of the user. Approach #2: Look for and become familiar with energy sources. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 55 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices What is a “Hazard”? What is “Risk”? Approach #1: Inspect based on knowledge of the user. Approach #2: Look for and become familiar with energy sources. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 56 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices What is a “Hazard”? What is “Risk”? A “Hazard” is something that can cause or potentially cause harm to a person, the environment, equipment, or property. A “Risk” means “something bad” “could happen”. “Something bad” is a consequence, and constitutes harm/damage when a hazard unexpectedly or uncontrollably results in a contact to someone or something otherwise not protected. “Could happen” means that there is some probability that the hazard will result in a contact to someone or something unprotected, in an uncontrolled or unexpected manner. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 57 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab What is a “Hazard”? What is “Risk”? It is our job to see that hazards are managed in order to lower the risk exposures to acceptable levels. Effectively managing Hazards means you need to look for and know the health impacts of substances and agents, and also the physical properties of those substances and agents. You need to know what the hazards and risks are in Your Laboratory before doing any work. You don’t want to learn the hard way! Training & Records Engage Your People 25-Dec-2014 58 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices What is a “Hazard”? What is “Risk”? Approach #1: Inspect based on knowledge of the user. Approach #2: Look for and become familiar with energy sources. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 59 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #1: Inspect based on knowledge of the user. The user may have specific experience based in the area of research or academic work to be performed, and can then inspect for hazards associated with these processes. Examples include: Leading Practices Safe Handling Managing Your Lab Fuming sulphuric acid Electrical Circuits Machining Equipment Training & Records Engage Your People 25-Dec-2014 60 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices What is a “Hazard”? What is “Risk”? Approach #1: Inspect based on knowledge of the user. Approach #2: Look for and become familiar with energy sources. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 61 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records Approach #2: Look for and become familiar with energy sources: Integral to any hazard is some form or kind of energy and a mechanism or pathway for exposure to that energy. Hazard Identification thus constitutes a 2 step process: First: Hazard identification starts by looking for the energy sources to which one may be exposed in a space or location, during an activity, or during a task or a job. Second: Hazard identification considers how one could be exposed: to an unprotected source of energy, or to the uncontrolled or unplanned or unexpected release of energy. Engage Your People 25-Dec-2014 62 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #2: Look for and become familiar with energy sources: Leading Practices Safe Handling Managing Your Lab Training & Records Look for sources of energy in these general categories: Gravity, Mechanical (momentum, rotating, revolving, reciprocating), Stored mechanical (potential), Electrical, Chemical (reaction), Pressure, Thermal (hot and cold surfaces or spaces), Toxic (chemical toxicity, bio-hazardous), Radiation (visible light, ultraviolet, laser, ionizing). Let’s consider our two component model for Hazard Identification for 3 examples in the following slides illustrating the mechanical, chemical and radiation categories. Engage Your People 25-Dec-2014 63 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #2: Look for and become familiar with energy sources: Example of mechanical energy: Leading Practices Unprotected source of energy: a spinning shaft without a guard. Uncontrolled or unplanned or unexpected release of energy: the spinning shaft bearings fail and parts are flung about. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 64 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #2: Look for and become familiar with energy sources: Example of chemical energy: Leading Practices Safe Handling Unprotected source of energy: a container of fuming sulphuric acid is sitting on the laboratory bench without a lid and without proper labelling. Uncontrolled or unplanned or unexpected release of energy: the container of fuming sulphuric acid is knocked over. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 65 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #2: Look for and become familiar with energy sources: Example of radiation energy: Leading Practices Safe Handling Unprotected source of energy: the protective flash screens are not mounted around the work area where arc welding is being performed. Uncontrolled or unplanned or unexpected release of energy: the electrode on the arc welder is inadvertently grounded. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 66 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Approach #2: Look for and become familiar with energy sources: Leading Practices Safe Handling Managing Your Lab Now let’s expand on guidelines for identifying hazards in the previously listed sources of energy as repeated below: Gravity, Mechanical (momentum, rotating, revolving, reciprocating), Stored mechanical (potential), Electrical, Chemical (reaction), Pressure, Thermal (hot and cold surfaces or spaces), Toxic / Poisonous (chemical toxicity, bio-hazardous), Radiation (visible light, ultraviolet, laser, ionizing). Training & Records Engage Your People 25-Dec-2014 67 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Leading Practices Safe Handling Gravity What can fall? Including you … fall and trip hazards! What will create a bigger problem if it fell? Beware of: Workers and equipment above you Items stored or shelved above you Items that need to be anchored Stacked materials Managing Your Lab Training & Records Engage Your People 25-Dec-2014 68 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Mechanical Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 69 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Potential Energy (Stored Mechanical / Tension, Compression) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 70 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Electrical Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 71 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Chemical (reactions, flammability, “highly reactive when combined with …”) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 72 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Thermal (Heat / Hot and Cold; Spaces and Surfaces) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 73 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Pressure (Gases and Liquids) Low pressure exerted over a large area can create a large force Know your operating pressures and select the correct range of pressure gauge Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 74 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Toxic / Poisonous (chemical toxicity, bio-hazardous) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 75 Leading Safety Practices for Your Lab: 2) Hazard Identification Element: Leadership Imperative Radiation (visible light, ultraviolet, laser, radioactive, ionizing) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 76 Leading Safety Practices for Your Lab: This completes: Leadership Imperative Leading Practices Element 2) Hazard Identification: What is a “Hazard”? What is “Risk”? Approach #1: Inspect based on knowledge of the user. Approach #2: Look for and become familiar with energy sources. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 77 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the second element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 78 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The third element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 3) Planned Inspections 79 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records The main purpose for conducting a planned inspection is to take a purposeful break from your work in order to specifically focus on safety by identifying hazardous conditions and at-risk practices in the lab. Planned inspection are performed by the Lab Supervisor, and can include a student on a rotating basis to develop skills and provide perspective on correcting deficiencies. A planned inspection enables supervisors: To be highly visible, To get into the lab to talk with your students and researchers, To interview them about their safety issues and concerns, To coach them on how to manage the associated risks. Engage Your People 25-Dec-2014 80 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Leadership Imperative Leading Practices Planned inspections combat complacency. The Issue: Users will become accustomed with the hazards and risks associated with laboratory equipment, substances, or physical agents. Repeated successful use builds comfort and familiarity. Safe Handling Managing Your Lab Training & Records Comfort and familiarity can lead to complacency, the gradual decline in standards for conditions and practices. The Solution: Supervisors can ensure the expected standards are maintained by actively conducting planned inspections. Engage Your People 25-Dec-2014 81 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Leadership Imperative Leading Practices Lab Supervisors gain great value when they observe and interact: In terms of Safety Culture: When you do a Planned Inspection, it shows that you personally care about their safety. Leaders that model a commitment to safety and risk management, gain a similar commitment from others. Safe Handling Managing Your Lab Training & Records In terms of Safety Performance: Planned Inspections correct at-risk practices and conditions before they result in an incident In Conclusion: Planned Inspections have the synergistic effect of improving both safety culture and safety performance. Engage Your People 25-Dec-2014 82 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Leadership Imperative An Inspection Check-list is used to conduct a planned inspection in a thorough and disciplined manner. Generic Laboratory Planned Inspection Checklists are available and a sample checklist is included as an Appendix to this module. While generic checklists are helpful, additional focus areas may need to be added in specialized labs. Ideally the Planned Inspection Check-list should be created specific for the area to be inspected, however, the attached generic list provides a good start for conducting planned inspections. Excerpts of an Inspection Checklist are presented, and cover nine specific focus areas in a lab. Note that each focus area includes sub-points to guide inspection efforts, a few of which are highlighted in the upcoming slides. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 83 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Sample Planned Inspection Form Excerpts: Use Inspection Checklists to inspect for a broad but specific set of conditions in the laboratory (pg 1/4): General Safety Laboratory Inspection Checklist Date of Inspection: Location: Lab Supervisor & Phone Inspection Team Obtain a copy of the previous inspection action plan in order to verify that actions have been completed. Complete the inspection and note deficiencies by checking the “no” box. There must be an associated documented action for every noted deficiency. Incomplete actions from previous inspections and newly identified actions from this audit are noted in the action log (last page) Inspection Items Yes No N/A Comments 1. WORK PRACTICES/HOUSEKEEPING a. Food and drinks are consumed away from lab areas b Lab surfaces cleaned and decontaminated after use c. … d. … 2. PERSONAL PROTECTIVE EQUIPMENT a. Protective gloves available and appropriate to use b. Eye protection available and used c. … 25-Dec-2014 84 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Sample Planned Inspection Form Excerpts: Use Inspection Checklists to inspect for a broad but specific set of conditions in the laboratory (pg 2/4): 3 WHMIS a. Primary and decanted containers are labeled legibly b. Signs on laboratory doors, cabinets … c. … 4 CHEMICAL SAFETY a. Incompatible materials segregated b. … 5. FLAMMABLE LIQUIDS STORAGE AND HANDLING a. Flammable liquids stored away from ignition sources b. … 6. COMPRESSED GAS CYLINDERS a. Gas cylinders properly chained/secured / labeled b. Cylinder caps in place … c. … 25-Dec-2014 85 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Sample Planned Inspection Form Excerpts: Use Inspection Checklists to inspect for a broad but specific set of conditions in the laboratory (pg 3/4): 7. RADIATION SAFETY a. Radioactive waste/storage procedures are in place b. … 8. WASTE HANDLING: HAZARDOUS, NON HAZARDOUS AND BIOLOGICAL a. Waste material disposed of properly (check sink trap) b. Waste streams separated … c. … 9. EMERGENCY PREPAREDNESS a. First Aid stations stocked as prescribed by legislation b. Names of current first aid attendants posted/recorded c. … 25-Dec-2014 86 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Sample Planned Inspection Form Excerpts: Use Inspection Checklists to inspect for a broad but specific set of conditions in the laboratory (pg 4/4): Inspection Action Log Instruction: Obtain a copy of the previous inspection action log in order to determine what actions are open from previous inspections. Copy all open action on the new inspection action log. Complete the inspection form and note any deficiencies and verify that past deficiencies have been completed. Open items from previous inspections should retain the original due date. Corrective Action 25-Dec-2014 Person Due Responsible Date Date Verified Verified By: Complete 87 Leading Safety Practices for Your Lab: 3) Planned Inspections Element: Sample Planned Inspection Form Excerpts: Use Inspection Checklists to inspect for a broad but specific set of conditions in the laboratory (pg 4/4): Inspection Action Log Instruction: Obtain a copy of the previous inspection action log in order to determine what actions are open from previous inspections. Copy all open action on the new inspection action log. Complete the inspection form and note any deficiencies and verify that past deficiencies have been completed. Open items from previous inspections should retain the original due date. Corrective Action Person Due Responsible Date Date Verified Verified By: Complete It is good practice to review the Inspection Action Log (sometimes referred to as action register) from any prior inspections, so that the effectiveness of completed actions can be confirmed, and so that any outstanding actions can be carried forward to ensure follow-up. 25-Dec-2014 88 Leading Safety Practices for Your Lab: This completes: Leadership Imperative 3) Planned Inspections Element: The main purpose for conducting a planned inspection is to take a purposeful break from your work in order to specifically focus on safety by identifying hazardous conditions and at-risk practices in the lab. Supervisors can ensure the expected standards are maintained by actively conducting planned inspections. Planned Inspections have the synergistic effect of improving both safety culture and safety performance. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 89 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the third element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 3) Planned Inspections 90 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The fourth element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 3) Planned Inspections 4) Personal Protective Equipment 91 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative PPE is a type of safeguard: It is designed to be worn to provide a protective physical barrier. It protects specific parts of the body or the entire body from hazards. Leading Practices Safe Handling Managing Your Lab Training & Records It includes protection for: head, eye and sight, ears and hearing, face, respiratory, hand, foot, and full body. Putting on PPE acts as a trigger or reminder that you are now entering an environment where risks need to be managed. This is a healthy response characterized by a respect for hazards and a heightened level of awareness to keep them controlled. This focus and diligence is consistent with a safety culture Engage Your People 25-Dec-2014 92 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative It is common practice for employers to specify minimum PPE requirements for their workplaces. Examples: Building construction site: hard-hat, steel-toe shoes. Leading Practices Safe Handling Machine shop laboratory: safety glasses, no gloves, and no loose clothing, hair, or jewellery. Chemistry lab or chemical engineering unit operations lab: lab coat, safety glasses or chemical splash resistant goggles, chemical resistant gloves. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 93 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative PPE should typically be considered as contingency protection i.e. the last line of defense. Should not be the sole or primary means to prevent exposure. Should not be relied upon to provide the only means of protection. Simply put, PPE should only come into play when our risk management efforts fail and people are subjected to unplanned hazard exposures. Engineering Controls and Administrative Controls should be the primary and secondary means for protection. For example: Fume hood (engineering control); close the fume hood and turn on fans before use (administrative control); wear respirator (PPE for highly hazardous substances) Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 94 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative Emergency facilities (such as eyewash stations, safety showers, automatic defibrillators) should also be provided as warranted. For most substances, the minimum PPE requirements are stated in associated Material Safety Data Sheets (See upcoming element on Safe Handling for further explanation on Material Safety Data Sheets). Leading Practices Safe Handling Managing Your Lab Training & Records For physical agents (noise, heat, light, electricity, ionizing radiation), the minimum PPE requirements may be: Legislated per government regulations, or Stated in the manufacturer’s specifications for the equipment generating the physical agent, or Based on workplace exposure surveys. Engage Your People 25-Dec-2014 95 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab For specialized applications: Apply the regulations in your jurisdiction, Obtain direction from resident experts (staff or university risk management services) or consultants in the field. Examples of specialized applications and PPE requirements for certain substances and physical agents include: Radioactive sources, Radiation-generating equipment, or Medical and bio-hazardous materials. Training & Records Engage Your People 25-Dec-2014 96 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative Leading Practices It is beneficial to document the standardized PPE requirements for the workplace. A table or a grid (matrix) format proves effective for cataloguing PPE requirements: The document can be organized by workplace areas, or by jobs, or by tasks. Safe Handling Managing Your Lab Training & Records It lists all possible areas/jobs/tasks (or the hazards associated with those tasks) and the corresponding PPE requirements. Limitation: it can become solely relied upon as the means to select PPE without considering all job hazards. Engage Your People 25-Dec-2014 97 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative Leading Practices Most workplaces specify minimum PPE and require the user to supplement it as per the required hazard assessment. See upcoming elements on Field Level Risk Assessment. Limitation: inadequate assessment could leave one unprotected in the event other controls or barriers fail. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 98 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative Leading Practices A safety mind-set: As cited earlier, using PPE can positively influence and change the workplace culture: Putting on PPE signals the wearer that safety awareness is required when working in the lab. The continual renewal of safety awareness is an essential discipline for developing and enhancing a good safety culture. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 99 Leading Safety Practices for Your Lab: 4) The Personal Protective Equipment (PPE) Element: Leadership Imperative A safety mind-set: Using PPE supports a workplace safety culture: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 100 Leading Safety Practices for Your Lab: This completes: Leadership Imperative 4) The Personal Protective Equipment (PPE) Element: Putting on PPE acts as a trigger or reminder that you are now entering an environment where risks need to be managed. This is a healthy response characterized by a respect for hazards and a heightened level of awareness to keep them controlled. This focus and diligence is consistent with a safety culture. Risk management uses both Engineering Controls (safety apparatus/equipment/systems) and Administrative Controls (procedures/protocols), with PPE as a protective barrier should conditions unexpectedly arise where these Controls prove inadequate or ineffective. PPE should typically be considered as contingency protection i.e. the last line of defence. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 101 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the fourth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 3) Planned Inspections 4) Personal Protective Equipment 102 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The fifth element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 103 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element covers: Leadership Imperative Leading Practices Job Safety Analysis Methodology and JSA Example Safe Operating Procedures and SOP Example JSA / SOP for: Standardized use of equipment , and Novel research applications. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 104 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Leading Practices Job Safety Analysis Methodology and JSA Example Safe Operating Procedures and SOP Example JSA / SOP for: Standardized use of equipment , and Novel research applications. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 105 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Leading Practices Safe Handling Purpose: To learn about a methodology that can be used for planning lab work and associated tasks so they are carried out safely. Lab work includes instruction for students, and experimentation for knowledge development by researchers. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 106 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Job Safety Analysis (JSA) and Safe Operating Procedures (SOP, sometimes called a Standard Operating Procedure) are widely practiced by leading industrial companies. The JSA methodology presented here is based on the Canadian Centre for Occupational Health and Safety (CCOHS) JSA Model. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 107 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Leading Practices Learning Objectives of this section: You will be able to understand a JSA. You will be able to create a JSA based on the CCOHS Model. Safe Handling Managing Your Lab Training & Records You will be able to write An SOP based on your JSA. You will be able to use the basic approach of the JSA Model for broader hazard assessment applications. All towards supporting safe work planning and execution. Engage Your People 25-Dec-2014 108 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example A methodology for planning, analysing, assessing, and safely executing any task, job, procedure, or project i.e. the method can be broadly applied. The benefits are: A safe efficient job plan / procedure is documented. The job plan / procedure is used to carry out the work with risk of injury minimized. The job plan / procedure is suitable for training, and for managing changes in equipment, materials and chemicals, personnel, and the procedure itself. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 109 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Leading Practices Safe Handling Managing Your Lab Basic Steps to Conduct a JSA: 1) Select the job / job scope / nature of work / project. 2) Identify sequence of macro-steps in the job. 3) Identify the hazards. 4) Assess the risks. (See the element Hazard Identification.) 5) Identify control measures / safeguards. 6) Re-assess risk. 7) Review and discuss the JSA with those executing the work. 8) Execute the work. Training & Records Engage Your People 25-Dec-2014 110 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Leading Practices Can be applied to a task or minor job, to a complex job or even a project involving quite a number of jobs. Preferable that Lab Supervisors and Lab Users participate in the creation, review, and approval of a JSA. Safe Handling Managing Your Lab Two points to consider: Let’s develop a JSA on the following slides, step-by-step. Training & Records Engage Your People 25-Dec-2014 111 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Let’s develop a JSA on the following slides, step-by-step, for removing a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 112 Leading Safety Practices for Your Lab: Begin with a blank form Scope: Tasks 25-Dec-2014 Potential Hazards Control Measures 113 Leading Safety Practices for Your Lab: Job Scope Scope: Four sections … Tasks Tasks 25-Dec-2014 Hazards Potential Hazards Control Measures Control Measures 114 Leading Safety Practices for Your Lab: Job Scope Scope: Remove a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Tasks 25-Dec-2014 Potential Hazards Control Measures 115 Leading Safety Practices for Your Lab: Tasks Scope: Remove a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Tasks Potential Hazards Control Measures Ensure that equipment reliant on the compressed gas cylinder is either shut off or is supplied by another source. Close valve on top of gas cylinder. Close valve on manifold assembly to which the gas cylinder is connected. Slowly un-do tubing connection at the compressed gas cylinder that leads to the manifold. And so on..... 25-Dec-2014 116 Leading Safety Practices for Your Lab: Hazards Scope: Remove a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Tasks Potential Hazards Ensure that equipment reliant on the compressed gas cylinder is either shut off or is supplied by another source. Equipment may go into an upset or unstable condition, and may create other problems or hazards. Close valve on top of gas cylinder. Residual gas pressure in cylinder will release into the immediate space of the worker. Close valve on manifold assembly to which the gas cylinder is connected. Gas pressure in the manifold and equipment may back flow through the valve and will release into the immediate space of the worker Slowly un-do tubing connection at the compressed gas cylinder that leads to the manifold. Release of residual pressure into the immediate space of the worker. Tool slips and worker bangs knuckles. Control Measures And so on..... 25-Dec-2014 117 Leading Safety Practices for Your Lab: Control Measures Scope: Remove a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Tasks Potential Hazards Control Measures Confirm which compressed gas cylinder needs to be removed. Equipment may go into an upset or unstable condition, and may create other problems or hazards. Ensure that equipment reliant on the compressed gas cylinder is either shut off or is supplied by another source. This may require that you trace the tubing line from the gas cylinder and manifold back to the equipment. Close valve on top of gas cylinder. Residual gas pressure in cylinder will release into the immediate space of the worker. Confirm valve is closed. Hand-operate the valve. Do not use tools as this may over-tighten the valve seat and damage the seals. Close valve on manifold assembly to which the gas cylinder is connected. Gas pressure in the manifold and equipment may back flow through the valve and will release into the immediate space of the worker Confirm valve is closed. Hand-operate the valve. Do not use tools as this may over-tighten the valve seat and damage the seals. Slowly un-do tubing connection at the compressed gas cylinder that leads to the manifold. Release of residual pressure into the immediate space of the worker. Tool slips and worker bangs knuckles. If a separate vent valve is installed, open it first. Use specified PPE for this job. Ensure area is well-ventilated. Ensure no other persons in area. Position hands and body when un-doing the joint such that residual gas does not release directly on worker. Use properly sized wrenches on joints, and proper technique. 25-Dec-2014 118 Leading Safety Practices for Your Lab: A completed JSA Scope: Remove a compressed helium gas cylinder connected to analytical equipment in a chemistry laboratory. Tasks Potential Hazards Control Measures Confirm which compressed gas cylinder needs to be removed. Equipment may go into an upset or unstable condition, and may create other problems or hazards. Ensure that equipment reliant on the compressed gas cylinder is either shut off or is supplied by another source. This may require that you trace the tubing line from the gas cylinder and manifold back to the equipment. Close valve on top of gas cylinder. Residual gas pressure in cylinder will release into the immediate space of the worker. Confirm valve is closed. Hand-operate the valve. Do not use tools as this may over-tighten the valve seat and damage the seals. Close valve on manifold assembly to which the gas cylinder is connected. Gas pressure in the manifold and equipment may back flow through the valve and will release into the immediate space of the worker Confirm valve is closed. Hand-operate the valve. Do not use tools as this may over-tighten the valve seat and damage the seals. Slowly un-do tubing connection at the compressed gas cylinder that leads to the manifold. Release of residual pressure into the immediate space of the worker. Tool slips and worker bangs knuckles. If a separate vent valve is installed, open it first. Use specified PPE for this job. Ensure area is well-ventilated. Ensure no other persons in area. Position hands and body when un-doing the joint such that residual gas does not release directly on worker. Use properly sized wrenches on joints, and proper technique. 25-Dec-2014 119 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Job Safety Analysis Methodology and JSA Example Leading Practices For more information, refer to: Canadian Centre for Occupational Health and Safety: Job Safety Analysis http://www.ccohs.ca/oshanswers/hsprograms/job-haz.html Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 120 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element covers: Leadership Imperative Leading Practices Job Safety Analysis Methodology and JSA Example Safe Operating Procedures and SOP Example JSA / SOP for: Standardized use of equipment , and Novel research applications. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 121 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Leading Practices The SOP incorporates the tasks and control measures as identified in the JSA into a sequential list of instructions to safely carry-out the work. The SOP thus combines all the important information from a JSA analysis into a straight forward and sequential set of steps/guidelines to ensure: Ease of execution and, That all important information is incorporated and followed. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 The completed JSA can be used in two ways: “As is” by workers to guide the execution of the job, or To write an SOP for the job under review. 122 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Leading Practices Safe Operating Procedures and SOP Example An SOP provides the safe and standard basis for persons to learn, train, and perform the job. There are many different ways to write and format a SOP, each with their benefits and drawbacks, and range from a simple set of steps to an all-encompassing document. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 123 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Leading Practices Safe Handling Managing Your Lab A basic SOP should include these sections: A Job Title. A Job Description. The minimum required PPE. Any specific tools and/or materials needed for the job. The set of steps to fully perform and complete the job safely. A partial SOP based on the previously completed JSA follows: Training & Records Engage Your People 25-Dec-2014 124 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Job Title: Leading Practices How to change a compressed helium gas cylinder connected to analytical equipment. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 125 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Job Description: Leading Practices This SOP describes all steps, hazards, and precautions necessary to remove an empty or unneeded compressed helium gas cylinder. Safe Handling Note: This SOP is NOT intended to address hazards associated with substances other than helium because: i) additional tasks may be required to vent residual gas; ii) additional control measures may be required e.g. prevent others from entering the lab while performing this job, and/or iii) additional personal protective equipment (e.g. respiratory protection, face-shield) may be required. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 126 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Minimum Required PPE: Leading Practices Basic PPE for this laboratory AND leather-faced work-gloves. Refer to the Material Safety Data Sheet to determine if additional guidance is required. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 127 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Safe Operating Procedures and SOP Example Tools and/or Materials: Leading Practices Safe Handling Two open-ended wrenches, size for the coupling nuts on the fittings e.g. 7/8”. Do not use pliers, adjustable / crescent wrench, channel-locks, or pipe wrench. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 128 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Safe Operating Procedures and SOP Example Steps to perform and complete this job safely: 1) Ensure that equipment reliant on the compressed helium gas cylinder is either shut off or is supplied by another source. 2) Confirm which compressed helium gas cylinder needs to be removed. 3) Hand-operate the valve on top of the cylinder to close, and confirm valve is in the closed position. 4) Hand-operate the valve on the manifold assembly and confirm valve is in the closed position. 5) If a separate vent valve is installed, open it now. 6) Position body and face, and slowly un-tighten the tubing connection at the compressed gas cylinder that leads to the manifold. 7) When the fitting is finger-loose, pull apart the fittings, and listen / watch for a slight puff as the gas de-pressures. 8) After de-pressuring, completely dismantle the fittings. (continue on to step 9 …) 129 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Leading Practices Job Safety Analysis Methodology and JSA Example Safe Operating Procedures and SOP Example JSA / SOP for: Standardized use of equipment , and Novel research applications. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 130 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative JSA / SOP for standardized use of equipment: Leading Practices The Lab Supervisor should apply the JSA Methodology to check that the instructions address all possible hazards and control measures. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 131 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative JSA / SOP for standardized use of equipment: Leading Practices Safe Handling Managing Your Lab Examples where JSA can be used: A lathe, drill press, or milling machine in the machine shop. Class 2 Lasers in a physics lab. A fume hood, or a centrifuge, or a gas chromatograph, or a mass spectrum analyser in a chemistry lab. A re-circulating distillation tower in a chemical engineering lab. A yield strength tester in a materials or civil engineering lab. Emergency equipment e.g. safety showers, eye-wash stations. Training & Records Engage Your People 25-Dec-2014 132 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab JSA / SOP for novel research applications: By the very nature of research, we are doing something new. That means: Standard or specialized / adaptable equipment may be used in ways not originally intended by the equipment manufacturer. New or different materials will contact the equipment in ways that the manufacturer has no knowledge. Training & Records Engage Your People 25-Dec-2014 133 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative JSA / SOP for novel research applications: Leading Practices Safe Handling Managing Your Lab The Principle Investigator and the researchers: Are most familiar with the activities, the possible hazards and consequences; therefore, they are well positioned to define the appropriate safeguards and control measures. Should also consult with original equipment manufacturers and materials suppliers on any new configurations or applications to ensure safe operation can be achieved under the planned conditions. Training & Records Engage Your People 25-Dec-2014 Must develop experimental plans that in turn identify the equipment and procedures where JSAs and SOPs must be applied. 134 Leading Safety Practices for Your Lab: 5) Job Safety Analysis / Safe Operating Procedures Element: Leadership Imperative As demonstrated, the JSA Methodology is equally applicable for: Teaching Labs: where students are being instructed on the basic applications through to advanced uses of equipment in order to build competencies expected of them in their field of education, and Research Labs: where new and novel work is being investigated by researchers under direction of a Principle Investigator. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 135 Leading Safety Practices for Your Lab: This completes: Leadership Imperative Leading Practices Element 5): Job Safety Analysis / Safe Operating Procedures: Job Safety Analysis Methodology and JSA Example Safe Operating Procedures and SOP Example Safe Handling JSA / SOP for: Standardized use of equipment , and Novel research applications. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 136 Leading Safety Practices for Your Lab: Leading Safety Practices for Your Lab: Leadership Imperative 2) Hazard Identification 3) Planned Inspections Element 4) The Personal Protective Equipment (PPE) Element: 5) Job Safety Analysis / Safe Operating Procedures Element: Leading Practices Safe Handling The combined application of these elements provides a comprehensive process for identifying and controlling hazards in the dynamic environment of the academic research laboratory where researchers work with a high degree of independence! In summy, the combined application of these elements provides a risk management process! Managing Your Lab Training & Records Leading Safety Practices covered these 4 elements: Engage Your People 25-Dec-2014 137 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the fifth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 138 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The sixth element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 6) Safe Handling Of Materials 139 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element covers: Leadership Imperative Material Safety Data Sheet (MSDS) Requirements for Hazardous Materials – A Primer Workplace Hazardous Materials Information System (WHMIS) Requirements for Hazardous Materials – A Primer Storage, Handling, & Disposal of Hazardous Materials – A Primer Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 140 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative Material Safety Data Sheet (MSDS) Requirements for Hazardous Materials – A Primer Workplace Hazardous Materials Information System (WHMIS) Requirements for Hazardous Materials – A Primer Storage, Handling, & Disposal of Hazardous Materials – A Primer Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 141 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative MSDS Requirements – A Primer: Requires the supplier of material to a workplace to provide safety and data information about that material. Leading Practices Requires the workplace employer to provide that information to its employees i.e. the MSDS must be readily available. Safe Handling Imposes a duty on the employees to learn, understand, use, and comply with the information. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 An MSDS Program is required in educational institutions: Lab Supervisors should take the appropriate MSDS training in their institution’s Training Program to ensure correct application. MSDS Training is typically part of the WHMIS Training (see next section). 142 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative MSDS Requirements – A Primer: Leading Practices Typical information on an MSDS includes: Chemical Product and Company Identification: Material Safety Data: Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 143 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative MSDS Requirements – A Primer: Leading Practices Safe Handling Typical information on an MSDS includes: Chemical Product and Company Identification: MSDS Record Number; Product Name and Synonyms; Product Identification; Manufacturer / Supplier Information including Emergency Contact Information Issue date of MSDS; Managing Your Lab Training & Records Engage Your People 25-Dec-2014 144 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative MSDS Requirements – A Primer: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Typical information on an MSDS includes: Material Safety Data: Chemical Identification Hazardous Ingredients Physical Description and Physical Information Hazards Identification: Emergency Overview, Fire or Explosion Hazard, Reactivity Information; Health Hazard Information or Potential Health Effects Preventative Measures: Fire Fighting Measures; Accidental Release Measures; Clean-up and Disposal Measures; Handling and Storage First Aid Measures Exposure Controls / Personal Protection / Exposure Guidelines 145 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative Material Safety Data Sheet (MSDS) Requirements for Hazardous Materials – A Primer Workplace Hazardous Materials Information System (WHMIS) Requirements for Hazardous Materials – A Primer Storage, Handling, & Disposal of Hazardous Materials – A Primer Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 146 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative WHMIS Requirements – A Primer: Leading Practices Safe Handling A WHMIS Program is required in educational institutions: Requires the employer to train employees about materials being used in the workplace i.e. on specific information. Imposes a duty on the employees to learn, understand, use, and comply with the information. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 147 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative WHMIS Requirements – A Primer: Leading Practices Safe Handling Managing Your Lab Lab Supervisors should take the appropriate WHMIS training in their institution’s Training Program to ensure correct application. WHMIS training will be available in your jurisdiction or at your University For The U of Alberta, generic training is available at http://www.ehs.ualberta.ca/ In order to meet the legislated training requirements, this generic training must be supplemented by training addressing the specific hazards in the laboratory. Training & Records Engage Your People 25-Dec-2014 148 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative WHMIS Requirements – A Primer: A WHMIS Program ensures materials are clearly identified through the labelling of packages / containers including: supplier labels, workplace labels, and labels for laboratory samples (small quantities taken from supplier containers or workplace containers for immediate use). There are 9 specific WHMIS Classifications and Hazard Symbols as depicted on the following slide: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 149 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative WHMIS Classifications and Hazard Symbols: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 150 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative Material Safety Data Sheet (MSDS) Requirements for Hazardous Materials – A Primer Workplace Hazardous Materials Information System (WHMIS) Requirements for Hazardous Materials – A Primer Storage, Handling, & Disposal of Hazardous Materials – A Primer Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 151 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative Storage, Handling, and Disposal of Hazardous Materials – A Primer Leading Practices Courses on Storage, Handling, and Disposal of Hazardous Materials will be available in your jurisdiction or at your University At The U of Alberta, the storage and handling of hazardous materials is addressed in the hazard-specific courses offered by the U of A’s EHS Department. Examples of areas: Biosafety, Chemical Safety, Radiation Safety. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 152 Safe Handling of Materials in Your Lab: 6) Safe Handling of Materials Element: Leadership Imperative Storage, Handling, and Disposal of Hazardous Materials – A Primer Leading Practices Safe Handling Managing Your Lab Essential points: Be aware of the nature of all of the substances and agents used in your experiments. Perform a Hazard Assessment to address risks. Ensure that any changes to the protocol (experiment / testing / analytical) include a new Hazard Assessment to check if any new risks are presented by the change. When in doubt, ask for help. Consult with your EHS Department for proper disposal methods of spent and waste substances. Training & Records Engage Your People 25-Dec-2014 153 Safe Handling of Materials in Your Lab: This completes: Leadership Imperative Leading Practices Safe Handling 6) Safe Handling of Materials Element: Material Safety Data Sheet (MSDS) Requirements for Hazardous Materials – A Primer Workplace Hazardous Materials Information System (WHMIS) Requirements for Hazardous Materials – A Primer Storage, Handling, & Disposal of Hazardous Materials – A Primer Managing Your Lab Training & Records Engage Your People 25-Dec-2014 154 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the sixth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling Managing Your Lab Managing Your Lab Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 6) Safe Handling Of Materials 155 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The seventh element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 156 Managing Your Lab: The 7) Lab Management Element covers: Leadership Imperative Leading Practices Controlling Access to the Lab Emergency Equipment and Emergency Procedures in the Lab Best Practices for Working Alone in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 157 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Leading Practices Controlling Access to the Lab Emergency Equipment and Emergency Procedures in the Lab Best Practices for Working Alone in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 158 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Controlling Access to the Lab Leading Practices Safe Handling Managing Your Lab Simple controls for controlling access to a lab include: For teaching labs: Keep the lab closed and locked; instructor permits entry. A Class Roster can be used to monitor the number of persons in attendance. For research and testing labs: The Principle Investigator should provide keys only to those who have received the appropriate orientation and training i.e. a competent Lab User. Training & Records Engage Your People 25-Dec-2014 159 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Controlling Access to the Lab Leading Practices Simple controls for controlling access to a lab include: Log-book or Log-sheet to document “Sign In” and “Sign Out”. Encourages ownership and responsibility to keep the lab in an acceptable state. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 When visitors come to the lab, it enables the requirement for accompanying visitors at all times. It is a means to monitor hours of work, in terms of duration and off-hours usage. When working alone, it reinforces the requirement for identifying an emergency contact. 160 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records Controlling Access to the Lab The Log-book or Log-sheet to document “Sign In” and “Sign Out” is also helpful in the event of an emergency where the facility needs to be evacuated. The Log-book or Log-sheet provides a means to account for all persons in the laboratory, for purposes of roll call at the Muster Point. When exiting the lab, the Class Roster and/or Log Book should be taken to the Muster Point. Similarly, the Class Roster and/or Log Book can be used as a reference for Incident Investigation. Engage Your People 25-Dec-2014 161 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Leading Practices Controlling Access to the Lab Emergency Equipment and Emergency Procedures in the Lab Best Practices for Working Alone in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 162 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Emergency Equipment and Emergency Procedures in the Lab: Leading Practices Safe Handling Managing Your Lab Training & Records Be familiar with standard lab Emergency Equipment such as: Fixed or portable eye-wash bath and safety shower, Automatic defibrillators, Fire extinguisher, Smoke detector and carbon monoxide detector, Flammable gas detector, Detectors specific to a particular hazard in Your Laboratory (ionizing radiation, biological agents, etc.), Identification of emergency shut-off points (gas supply, electrical power, etc.) First aid kits and the contact for a First Aid Attendant, Fire alarm system pull stations, Emergency exits and routes, Emergency Muster Points. Engage Your People 25-Dec-2014 163 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Emergency Equipment and Emergency Procedures in the Lab Leading Practices Safe Handling Managing Your Lab Training & Records Lab Supervisors, Researchers, and Students, as warranted: Should be trained on how to activate and / or how to use the emergency equipment. Should be trained on how to initiate an emergency and request emergency response (fire, ambulance) e.g. who to call and how to call for help. Any other special protocols (radiation, biological hazard, etc.) for initiating an emergency condition and summoning emergency responders. Engage Your People 25-Dec-2014 164 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Leading Practices Controlling Access to the Lab Emergency Equipment and Emergency Procedures in the Lab Best Practices for Working Alone in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 165 Managing Your Lab: 7) Lab Management Element: Leadership Imperative Best Practices for Working Alone in the Lab Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Procedures and protocols for “Working Alone” may vary by province, institution, and department; Lab Supervisors should check the provincial and institutional requirements for their laboratories. At the U of A, anyone who works alone must have and follow a “Working Alone” plan. A template for the plan is available at: http://www.ehs.ualberta.ca/EHSDivisions/SafetySystemsAndStandards/~/ media/Environmental Health and Safety/Documents/General Safety/WORKING_ALONE_PROTOCOL_TEMPLATE.doc Working alone Guidelines are also available at: http://www.ehs.ualberta.ca/EHSDivisions/SafetySystemsAndStandards/~/ media/Environmental Health and Safety/Documents/General Safety/WORKING_ALONE_GUIDELINES.pdf 166 Safe Handling of Materials in Your Lab: This completes: Leadership Imperative Leading Practices 7) Lab Management Element: Controlling Access to the Lab Emergency Equipment and Emergency Procedures in the Lab Best Practices for Working Alone in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 167 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the seventh element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records Engage Your People Engage Your People 25-Dec-2014 168 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The eighth element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 169 Training & Records: The 8) Training and Records Element covers: Leadership Imperative Leading Practices Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 170 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 171 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Lab supervisors should develop a brief Lab Orientation document that all Lab Users must review as part of their initial training for the lab. Lab Orientation should include a statement by the Lab Supervisor about expectations of Lab Users. For example: “All safety rules must be followed.” “All incidents, no matter how minor, must be reported.” Check to see if your University has an orientation checklist. A link to the U of Alberta EHS Department template for laboratory orientation is shown following, and elements of this are profiled in the following slides: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 http://www.ehs.ualberta.ca/en/EHSDivisions/~/media/Environmental Health and Safety/Documents/Chemical Safety/Laboratory_Safety_Training_Checklist.pdf 172 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (1/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 173 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (2/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 174 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (3/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 175 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (4/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 176 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (5/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 177 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (6/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 178 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (7/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 179 Training & Records: 8) Training and Records Element: Leadership Imperative Orientation: Communicating Your Lab Safety Program Components of a typical lab orientation checklist (8/8): Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 180 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 181 Training & Records: 8) Training and Records Element: Leadership Imperative Training Requirements: Leading Practices Safe Handling Managing Your Lab Training & Records The Lab Supervisor can – and must – specify what training is required for all Lab Users including Principle Investigators and Lab Instructors. Training needs and requirements must consider: Legislated requirements Institutional requirements Laboratory Specific Training i.e. on particular chemicals, substances, agents, and JSAs/SOPs. Lab Instructors, Principle Investigators, and Researchers are most familiar with the activities in the lab, and are well positioned to define the appropriate set of training components on which a Lab User must be trained in order to be a competent worker in the Lab. Engage Your People 25-Dec-2014 182 Training & Records: 8) Training and Records Element: Leadership Imperative Training Requirements: Some training components are core to all types of Labs: Orientation: includes access to lab, location of emergency equipment (safety shower, fire alarm, etc.), how to summon emergency responders, working alone, etc. Lab Safety Management Program – The Basics WHMIS MSDS Other training components depend on two parameters: the nature of the Lab (what materials and equipment are in it), the level of training that persons using the Lab and equipment require i.e. initial training and advanced training. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 183 Training & Records: 8) Training and Records Element: Leadership Imperative Training Requirements: Leading Practices Safe Handling A documented training package is required for each component. Each package would specify the nature of the training, who needs to take the package, the training content including some type of testing to assess competency, and what the package will qualify the Lab User to do. The Lab Training requirements can be documented in a simple list, or on a Training Grid, as shown in the next section. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 184 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 185 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices The Training Grid and Training Records: Training records should acknowledge what the individual has done to constitute training and to demonstrate competency. Training Records can include: Certificates from institutional or external sources. Authorization (sign-off) by Lab Supervisor to authorize the Lab User to use specific JSAs/SOPs, chemicals and substances, and equipment. The Training Grid can communicate what training is required, as well as serve as the training record i.e. when a person completes the training on a certain component, the date is entered; thus training status is seen at a glance. A Training Grid is shown on the next slide: Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 186 Training & Records: 8) Training and Records Element: Leadership Imperative The Training Grid and Training Records: Leading Practices Two sample training grids: Name Lab Orientation TRAINING COMPONENTS - CHEMICAL RESEARCH LAB Lab Safety WHMIS MSDS First Aid Fire Safey Cylinder Program Handling Swagelok person 1 person 2 person 3 person 4 Safe Handling Managing Your Lab Training & Records person 5 Enter date when person has completed training on each component. Name Lab Orientation TRAINING COMPONENTS - MACHINE SHOP TEACHING LAB Lab Safety WHMIS MSDS First Aid Tool Crib Drill Press Program Lathe person 1 person 2 person 3 person 4 Engage Your People 25-Dec-2014 person 5 Enter date when person has completed training on each component. 187 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Safe Handling Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program: Lab Safety Program Policies and Procedures Manual The Records Generated by Your Lab Safety Program. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 188 Training & Records: 8) Training and Records Element: Leadership Imperative File Management for Your Program: Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Your Lab Safety Program will have two sets of documentation: The Policies and Procedures Manual of Your Lab Safety Program. The Records Generated by Your Lab Safety Program. The benefits of a well-organized file management program are: Easy accessibility for training or utilization; Easy to manage revisions, additions, and updates to both the Lab Safety Program and the generated records; Facilitates records retention; Facilitates demonstration of due diligence; for example, being able to demonstrate through documentation who was trained on what and when. 189 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Safe Handling Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program: Lab Safety Program Policies and Procedures Manual The Records Generated by Your Lab Safety Program. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 190 Training & Records: 8) Training and Records Element: Leadership Imperative File Management for Your Program: Leading Practices Your Lab Safety Program Policies and Procedures Manual can parallel the 10 Elements (some to be introduced subsequently): 1 Leadership 2 Hazard ID Safe Handling Managing Your Lab 3 Planned Inspections 4 PPE 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Training & Records Engage Your People 25-Dec-2014 191 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: Leading Practices Safe Handling Managing Your Lab This is a suggested format for managing your records, and each organization may modify to best suit their needs. Each Lab Supervisor should create a Lab Safety Program Manual specific to their lab(s). Suggestions for content of each element are shown on the following slides: 1 Leadership 2 Hazard ID 3 Planned Inspections 4 PPE Training & Records 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Engage Your People 25-Dec-2014 192 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting 5 JSAs / SOPs This is our program for proactively managing hazards and risks in the lab, with the purpose of preventing loss incidents; thus it should contain: A copy of this presentation. The essential safety standards for the Lab. Engage Your People 25-Dec-2014 The Laboratory Safety Survival Guide 193 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Planned Inspections 6 Safe Handling 7 Lab Management 8 Training & Records 9 for FLRA A statement who is required to 4 PPE regarding the expectations identify hazards and risks: “You need to know what the 10 Reporting 5 JSAs / SOPs hazards and risks are in Your Laboratory before doing any work. It is our job to see that hazards are managed in order to lower the risk exposures to acceptable levels.” A statement of expectations for what must be done when changes are made to or in the Lab i.e. new equipment, new materials and substances, etc. Any hazard identification procedure specific to Your Lab. 194 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting 5 JSAs / SOPs A statement regarding the expectations for who conducts (Lab Supervisors) planned inspections and on what frequency. A statement regarding the expectations for following up on actions generated by planned inspections. A copy of the blank Inspection Checklist. 195 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 A statement regarding the minimum PPE requirements for the Lab. The PPE Grid for Your Lab. 196 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records A statement of expectations as to when and how a JSA must be conducted and documented; similarly for SOPs. All of the JSAs and SOPs that were created for Your Lab. Engage Your People 25-Dec-2014 A list of these JSAs and SOPs showing revision dates. 197 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Policies and procedures pertaining to Your Lab on: Material Safety Data Sheet Requirements Workplace Hazardous Materials Information System Engage Your People 25-Dec-2014 Storage, Handling, and Disposal of Hazardous Materials 198 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Policies and procedures pertaining to Your Lab on: Controlling Access to the Lab Emergency Equipment and Emergency Procedures Engage Your People 25-Dec-2014 Best Practices for Working Alone in the Lab 199 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting The Orientation Package for Your Lab Safety Program The Training Requirements for Your Lab The Training Grid for Your Lab (Note: Training Records filed separately) A description of how your files are managed. 200 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 6 Safe Handling 7 Lab Management 8 4 PPE Safe Handling 5 JSAs / SOPs Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 A statement regarding the expectations for when a FLRA is required, and who must perform one. A copy of the Lab’s FLRA blank form. 201 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Lab Safety Program Policies and Procedures: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 A statement regarding the expectations for: i) when a Near Miss Incident or a Loss Incident must be reported, and ii) Incident Investigation requirements. 202 Training & Records: 8) Training and Records Element: Leadership Imperative Leading Practices Safe Handling Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program: Lab Safety Program Policies and Procedures Manual The Records Generated by Your Lab Safety Program. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 203 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: Leading Practices Similarly, the Records Generated by Your Lab Safety Program can parallel the 10 Elements: 1 Leadership 2 Hazard ID Safe Handling Managing Your Lab 3 Planned Inspections 4 PPE 5 JSAs / SOPs 6 Safe Handling Lab Management 7 Training & Records 8 9 FLRA 10 Reporting Training & Records Engage Your People 25-Dec-2014 204 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting 5 JSAs / SOPs Current organization for the Lab e.g. the Principle Investigator(s), qualified Researcher(s), qualified Instructors, the courses that use the Lab (it is not suggested to include the class rosters here). A personal message on the safety imperative given by the Lab Supervisors (Principle Investigator and/or Instructors), perhaps a video. 205 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting The Hazard Assessment Report for Your Lab i.e. a list of the hazards and control measures that are normally present in the lab. This is an OH&S Code requirement in Alberta. A record of the changes to the Hazard Assessment Report. Engage Your People 25-Dec-2014 206 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Copies of completed planned inspection checklists. The current Inspection Action Log i.e. a list of all actions completed and not yet completed. 207 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 A record of any changes to the required PPE for Your Lab, and the documentation of the rationale and approvals for the changes. 208 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Copies of JSAs and SOPS that have been followed and completed for work done, especially where a check-list is used to indicate the completion of each step or instruction in the JSA or SOP. A list of persons specifically qualified to perform specific JSAs/SOPs as may be necessary for Your Lab. 209 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Copies of the current MSDS documents for the inventory of chemicals used in Your Lab. Training & Records Any records pertaining to the storage and handling of hazardous materials such as: remaining quantities in inventory, “best before / use before” dates, and ultimate disposition of those materials (consumed or safe disposal). Engage Your People 25-Dec-2014 210 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 A list of who is qualified for a lab and possesses a key. Completed log books / log sheets for Your Lab. 211 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 An up-to-date list of who has received the orientation for Your Lab. An up-to-date list of who has been trained in what areas i.e. the Training Grid with names and dates. 212 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Completed FLRA forms. 213 Training & Records: 8) Training and Records Element: Leadership Imperative File Management - Records Generated by Your Lab Safety Program: 1 Leadership Leading Practices 2 Hazard ID 3 Planned Inspections 4 PPE Safe Handling 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Completed reports for Near Miss Incidents and Loss Incidents, including the Incident Investigation Report (root cause analysis, list of follow-up actions, and status of those actions). 214 Training & Records: 8) Training and Records Element: Leadership Imperative File Management for Your Program and The Ten Elements: 1) Leadership 2) Hazard Identification Leading Practices File FileManagement Managementfor forYour YourProgram: Program: For Your Lab Safety For Your Lab SafetyProgram ProgramPolicies Policiesand andProcedures ProceduresManual Manual For Records Generated by Your Lab Safety Program For Records Generated by Your Lab Safety Program 3) Planned Inspections 1 Leadership 2 Hazard ID 4) Personal Protective Equipment 3 5) Job Safety Analysis Safe Handling Managing Your Lab Training & Records 6) Safe Handling Of Materials Planned Inspections 4 PPE 5 JSAs / SOPs 6 Safe Handling 7 Lab Management 8 Training & Records 9 FLRA 10 Reporting 7) Lab Management 8) Training and Records 9) Field Level Risk Assessments Engage Your People 25-Dec-2014 10) Reporting and Correcting 215 Training & Records: This completes: Leadership Imperative Leading Practices Safe Handling Managing Your Lab 8) Training and Records Element: Orientation: Communicating Your Lab Safety Program Training Requirements The Training Grid and Training Records File Management for Your Program: Lab Safety Program Policies and Procedures Manual The Records Generated by Your Lab Safety Program Training & Records Engage Your People 25-Dec-2014 216 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the eighth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 217 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The ninth element of our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 218 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative Leading Practices Safe Handling Managing Your Lab The three key uses for the FLRA are: 1) For Lab Users to assess hazards and to eliminate or control those hazards before starting work (the job at hand). 2) It is used to share and communicate the nature of the job and the hazards associated with that job when working on a crew / team / group. 3) It is used to ensure understanding of the control measures to eliminate or mitigate the hazards when working on a crew / team / group. Training & Records Engage Your People 25-Dec-2014 219 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative In FLRA, the underlying assumption is that if there is a hazard, then there is a high probability an incident will occur So, action must be taken to address the hazard. Leading Practices The FLRA can supplement a JSA and/or an SOP: It is for “the here and now” of the job. Safe Handling It is intended to address hazards that may not have been anticipated when the JSA or SOP was written. Managing Your Lab It is the last proactive step to manage risk exposures in the lab in order to prevent injuries. Training & Records Engage Your People 25-Dec-2014 FLRAs have a track record of preventing injuries and saving lives! 220 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative Leading Practices Safe Handling Recall the JSA and SOP for “changing a compressed helium gas cylinder”, as previously presented: The JSA and SOP may not have considered the hazards / risks for moving a heavy object. So, the FLRA to “change a compressed helium gas cylinder” should state the hazards and control measures for moving a heavy compressed gas cylinder. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 221 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative Similarly for the same JSA and SOP: The SOP specifically stated it was NOT intended to address hazards associated with substances other than helium. Leading Practices Safe Handling The JSA and SOP may not have considered the hazards / risks for cylinders containing an alternate gas that may be harmful So, the FLRA to “change a compressed gas cylinder” should state the hazards and control measures for a gas other than helium. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 222 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records For the previous example, the two possible tasks – disconnecting a compressed gas cylinder containing a hazardous gas, and moving a heavy cylinder – and their associated hazards were not anticipated when the JSA and SOP were written. Before seeing the example how to address these two hazards on an FLRA, the basic steps for creating an FLRA are presented. Note that the FLRA provides an additional level of care and control for unanticipated hazards, so that work can proceed safely nonetheless. If the risk from these hazards cannot be satisfactorily addressed via the FLRA owing to factors beyond the Lab User’s control, work should be stopped, and a formal JSA analysis conducted to formalize more robust controls. Engage Your People 25-Dec-2014 223 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative The basic steps in creating an FLRA: 1) Identify the job scope. 2) Determine the tasks of the job that were not addressed in the JSA/SOP. 3) Identify the hazards of each of those tasks. 4) Identify control measures for each of the identified hazards. 5) Ask yourself if these control measures are sufficient. 6) Most importantly, communicate / share the FLRA with co-workers to ensure understanding of the control measures. 7) Implement control measures, and do the job. FLRA forms have been created in innumerable formats. Some are a simplified JSA type analysis Others may employ checklists to guide users in checking for hazards. Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 An FLRA form can be customized for any particular lab, or for any particular trade, or activity. 224 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab A blank generic FLRA form: Job Scope: # 25-Dec-2014 Date: Workers: Tasks Hazards Control Measures 225 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Use the FLRA form to supplement the original JSA in order to perform the job “change a compressed gas cylinder other than helium” Note the supplemental two tasks and associated hazards not identified in the original JSA: Job Scope: Remove H2S compressed gas cylinder # Tasks Workers: Gord, John Hazards 1 Disconnect H2S tubing 2 Lift gas cylinder from Heavy object, rack onto cart back strain 25-Dec-2014 Exposure to H2S Date: 21-October-2014 Control Measures Review MSDS. Use H2S respirator. Increase ventilation in lab space Use two-person lifting technique. Position cart close to rack. 226 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab Leadership Imperative Leading Practices In practice, there are countless FLRA forms that can be customized for: Any particular lab, or Any particular trade, or For a specific activity or job or tool-usage. An excerpt of a customized lab FLRA form follows, also noted in the appendix: Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 227 Engage Your People in Risk Management: 9) Field Level Risk Assessment (FLRA) for the Lab: LAB WORK ASSESSMENT FORM: Activity and Location: Date: Name of Team Members: Job Scope: Items Personal Protective Equipment (appropriate for task, in good condition) Risk Assessment / SOP (use SOP and carry out risk assessment for experiments) Energy Sources (current and potential energy sources that could cause harm) Line of Fire (safe positioning in case of energy release; avoid pinch points) Screens / Guards (required protective equipment in place and in good condition; lock-out / isolation when required) Material Handling (follow standards in handling hazardous substances) 25-Dec-2014 Safe At Risk Comments Items Access and Egress (clear path to move to and from work area; easy access to equipment) Use of Tools and Equipment (right tool / equipment for the job; safety devices and guards in place) Focus on Job at Hand (eyes and mind on task, good view of work) Balanced Grip, Position, and Traction (not in danger of over-reaching, falling, sliding) Housekeeping (area free of debris and material; incompatible materials separated; tripping hazards) Safe At Risk Comments 228 Engage Your People in Risk Management: This completes: Leadership Imperative 9) Field Level Risk Assessment (FLRA) for the Lab Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 229 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the ninth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 230 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative The tenth element in our Lab Safety Program is: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis /SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 10) Reporting and Correcting 231 Engage Your People in Risk Management: 10) Lab Reporting and Correcting covers: Leadership Imperative Leading Practices Observing and Resolving Reporting Incidents Culture in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 232 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Leading Practices Observing and Resolving Reporting Incidents Culture in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 233 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Observing and Resolving: Leading Practices Safe Handling Resolving concerns over associated risk exposures is a proactive approach to prevent injuries, and is integral to a sound Lab Safety Management Program. These two steps – observing and resolving – prevent the Substandard Conditions or At-Risk Work Practices from escalating to a loss incident. Note that a trend showing an increase in the number of instances of substandard conditions and at-risk work practices is a signal that we are slipping in our risk management efforts, and that leadership action must be taken. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 Observing a SUBSTANDARD CONDITION or an AT-RISK WORK PRACTICE and 234 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Observing and Resolving: Observe - the first of two basic steps: Leading Practices Safe Handling 1) A Person Observes an At-Risk Practice or a Sub-standard Condition: This step occurs frequently and is simply where people see a condition or a practice that does not meet (or they think does not meet) either the requirements or expectations for risk reduction. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 235 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Observing and Resolving: Resolve - the second of two basic steps: Leading Practices 2) A Person Takes Immediate Action to Correct: For substandard conditions, eliminate the hazard or control the hazard. Safe Handling Managing Your Lab Training & Records Where the hazard is potentially life-threatening, the person should immediately protect themselves and others as appropriate, and inform the Lab Supervisor. For at-risk practices, the person must work with others to identify, confirm, and mitigate the at-risk work practice. Engage Your People 25-Dec-2014 236 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Observing and Resolving: Leading Practices Safe Handling These two steps – observe and resolve – significantly influence culture when practiced by all persons: Substandard Conditions are addressed and improved! At-Risk Work Practices are stopped and replaced with safe work practices. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 237 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Leading Practices Observing and Resolving: If immediate correction is not possible and requires more extensive follow-up, alert Your Lab Supervisor. Your learning institution may have a formal process for reporting substandard conditions and at-risk work practices. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 238 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Leading Practices Observing and Resolving Reporting Incidents Culture in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 239 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Reporting Incidents: Incidents can be characterised in two broad categories: Near Miss Incidents: something happened but without consequence (no one was hurt, no equipment was damaged) Leading Practices Loss Incidents: someone was hurt or something was damaged. Safe Handling It is important that incidents be reported for many reasons, the most primary being to ensure that anyone that is hurt or exposed is cared for, and that the appropriate emergency responders and Lab Supervisors are summoned. Your learning institution may have a formal process for reporting near miss incidents, and should have one for loss incident reporting, investigation, and remedial action development. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 240 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Reporting Incidents Leading Practices Safe Handling Managing Your Lab Given that this is an in-lab activity (observe and report) similar to FLRA, we can increase the utility of the FLRA form by adding the provision for logging: Routine observation and correction of substandard conditions and at-risk behaviours (or additional information beyond that highlighted in the FLRA on the reverse side of the form), Near misses, Incidents (and this may trigger a more formal investigation pending severity or potential consequence resulting from the incident). Training & Records Engage Your People 25-Dec-2014 241 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Leading Practices Reporting Incidents An effective approach is a customized form; this can provide focus on targeted areas, is concise, and easy to use. An example follows on the next two slides – the “reporting” form is on the reverse side of the FLRA form as presented under element 9) Field Level Risk Assessment. Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 242 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: See Next Slide for Full Page View LAB WORK ASSESSMENT FORM: Activity and Location: Date: Name of Team Members: Job Scope: Items Personal Protective Equipment (appropriate for task, in good condition) Risk Assessment / SOP (use SOP and carry out risk assessment for experiments) Energy Sources (current and potential energy sources that could cause harm) Line of Fire (safe positioning in case of energy release; avoid pinch points) Screens / Guards (required protective equipment in place and in good condition; lock-out / isolation when required) Material Handling (follow standards in handling hazardous substances) 25-Dec-2014 Safe At Risk Comments Items Access and Egress (clear path to move to and from work area; easy access to equipment) Use of Tools and Equipment (right tool / equipment for the job; safety devices and guards in place) Focus on Job at Hand (eyes and mind on task, good view of work) Balanced Grip, Position, and Traction (not in danger of over-reaching, falling, sliding) Housekeeping (area free of debris and material; incompatible materials separated; tripping hazards) Safe At Risk Comments 243 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: 25-Dec-2014 244 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Leading Practices Observing and Resolving Reporting Incidents Culture in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 245 Engage Your People in Risk Management: 10) Lab Reporting and Correcting: Leadership Imperative Culture in The Lab: Leading Practices Lab Users have an important role to play in observing, acting to resolve, and reporting, in that: They are closest to the hazards. They are managing the risks directly in the course of their work. Safe Handling They are in the best position to recognize when their co-workers are putting themselves or others at-risk. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 They are in the best position to act on issues and concerns. A safety culture is one where Lab Users are actively engaged to intervene on risk exposures with the potential for harm or loss to themselves, to others, or to the facility. 246 Engage Your People in Risk Management: This completes: Leadership Imperative Leading Practices 10) Lab Reporting and Correcting Element: Observing and Resolving Reporting Incidents Culture in the Lab Safe Handling Managing Your Lab Training & Records Engage Your People 25-Dec-2014 247 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative We now have the tenth element in our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 10) Reporting and Correcting 248 The Leadership Imperative and Engaging Your People: Leadership and Engagement: Leadership Imperative Leading Practices Safe Handling Managing Your Lab Training & Records The ultimate objective of any Safety and Risk Management Program is to engage people in actively managing risks in their daily work; our focus has been on lab safety. This module began with “The Leadership Imperative” theme. It ends with “Engage Your People in Risk Management”. Thus we have both formal lab leadership and lab users taking part in risk management activities. For good lab safety to be achieved it means that: Everyone is a Leader in Safety and everyone does their part; a real team effort that takes everyone's participation and contribution to succeed. Engage Your People 25-Dec-2014 249 The Leadership Imperative and Engaging Your People: Leadership and Engagement: Leadership Imperative Thus Safety Leadership is about: Engaging people in safety activities and programs integral to their work. Leading Practices Safe Handling Empowering people to act on safety and risk management regardless of their position in the hierarchy, and Supporting people with the right resources … training, equipment, tools, materials, procedures and methodologies … so that people are empowered to act. Managing Your Lab Training & Records Engage Your People 25-Dec-2014 250 The Leadership Imperative and Engaging Your People: Leadership and Engagement: Leadership Imperative Leading Practices Safe Handling In summary, we have introduced TEN elements that will enable Lab Supervisors to work safely and have a positive work experience. Having those resources is only the starting point … It is now up to you, the Lab Supervisor, to develop and implement a Lab Safety Program for Your Lab! And it is up to you, the Lab User, to embrace the Lab Safety Program and use it! Managing Your Lab Training & Records All the best in your safety efforts … Engage Your People 25-Dec-2014 251 The Ten Elements of an Effective Lab Safety Program: Leadership Imperative This completes the foundation of Our Lab Safety Program: Leadership Imperative 1) Leadership 2) Hazard Identification Leading Practices Leading Practices 3) Planned Inspections 4) Personal Protective Equipment 5) Job Safety Analysis / SOPs Safe Handling Safe Handling 6) Safe Handling Of Materials Managing Your Lab Managing Your Lab 7) Lab Management Training & Records Training & Records 8) Training & Records Engage Your People Engage Your People 25-Dec-2014 9) Field Level Risk Assessments 10) Reporting and Correcting 252 Laying the Foundation: Ten Elements of an Effective Laboratory Safety Management Program Minerva Canada Engineering Student Health and Safety Teaching Developed with Minerva Canada for use by higher education engineering laboratories Fall 2014 Leadership Imperative 25-Dec-2014 Leading Practices Safe Handling Managing Your Lab Training & Records Engage Your People 253