INSTRUMENTATION
DESIGN & ENGINEERING
FOR
INDUSTRIAL OIL & GAS
by
Puji
Sulistyono
Universitas
Nasional
(UNAS)
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1. Tujuan Presentasi Ini
2. Gambaran Penggunaan dan
Pekerjaan Keilmuan Instrumentasi
pada Bidang Oil & Gas
3. Mempersiapkan Mahasiswa sebagai
kandidat handal
Outline
4. Penutup
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TUJUAN PRESENTASI INI
 Sharing knowledge tentang penggunaan
keilmuan instrumentasi fisika pada bidang
Oil & Gas
 Bersama-sama memahami yang diperlukan
dan mempersiapkan mahasiswa agar dapat
menjadi kandidat potensial sebagai
engineer pada bidang Oil & Gas
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FEED /FRONT END
ENGINEERING DESIGN
SCOPE OF WORK
FEED AND EPCI
ENGINEERING
PROCUREMENT & LOGISTIC
INTERFACE WITH
OTHER DICIPLINES
CONSTRUCTION/INSTALLATION
HANDBOOK
COMMISSIONING AND START UP
MANUFACTURES
QA/QC (QUALITY ASSURANCE
&QUALITY CONTROL) ENGINEER
SAFETY PROCESS ENGINEER
To the last slide
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FEED / FRONT END ENGINEERING
DESIGN
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Instrumentation and Control System Design Philosophy
Process Control and Shutdown Philosophy
Metering System Design Philosophy
Specification for Field Instrument & Instrument Valves
Specification for ICSS (Instrument Control and Safety
System)
Specification for Fire & Gas System
Specification for Custody Metering
Datasheet Field Instrument & Instrument Valves
"Calculations Field Instrument & Instrument Valve
(Control Valve, PSV, Flow Element, Thermowell)"
Instrument and Fire & Gas Index
Instrument and Fire & Gas I/O List
Cause and Effect (shutdown and Fire & Gas)
Shutdown Hierarchy
Instrument Block Diagram for PCS System
Instrument Block Diagram for ESD System
Instrument Block Diagram for FGS System
Wellhead Control Panel SPECIFICATION
Wellhead Control Panel Schematic Diagram
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Instrument Hook Up Details Drawing
Instrument Cable Tray & Ladder Routing
Instrument Cable Lay-out
ICSS Architecture Drawing
Instrument Location Plan
Instrument Cable Schedule
Fire and Gas Layout Drawing
MTO Instrument Cable
MTO Instrument Tag Item,Tubing, Fiting & Bulk Material
RFQ for Field Instrument , Instrument Valves and Control
System
 Instrument Index
 I/O list Calculation
 grounding and erthing system
Back to Scope of Work
FEED & EPCI
6
ENGINEERING
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Instrumentation and Control Design Basis
Instrumentation and Control System Design Philosophy
Process Control and Shutdown Philosophy
Metering System Design Philosophy
Fire and Gas Detection and Protection Philosophy
Specification for Field Instrument & Instrument Valves
Specification for ICSS (Instrument Control and Safety System)
Specification for Fire & Gas System
Specification for Custody Metering
Specification for Instrument Package Equipment
Specification for Instrument Cables
Specification for Instrument Installation & Testing
Datasheet Field Instrument & Instrument Valves
"Calculations Field Instrument & Instrument Valve (Control Valve,
PSV, Flow Element, Thermowell)"
Instrument Power Consumption & Heat Dissipation Calculation
Instrument Voltage Drop Calculation
Instrument Air Consumption Calculation
Instrument and Fire & Gas Index
Instrument and Fire & Gas I/O List
Cause and Effect (shutdown and Fire & Gas)
Shutdown Hierarchy
ICSS Architecture Drawing
Instrument Block Diagram for PCS System
Instrument Block Diagram for ESD System
Instrument Block Diagram for FGS System
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Junction Box wiring Diagram
Instrument Loop Diagram
Panel Wiring Diagram
Instrument Cable Schedule
Instrument Location Plan
Fire and Gas Layout Drawing
Fusible Plug Layout
Wellhead Control Panel Schematic Diagram
Instrument Logic Diagram
Instrument Cable Lay-out
Instrument Cable Tray & Ladder Routing
Instrument Tubing Tray Routing
Instrument detail Installation
Instrument Mounting Details Drawing
Instrument Hook Up Details Drawing
MTO Instrument Tag item, Tubing, Fiting & Bulk Material
MTO Instrument Cable
RFQ for Field Instrument , Instrument Valves and Control System
TBE for Field Instrument and Instrument Valves
Instrument Index
I/O list Calculation
grounding and erthing system
Back to Scope of Work
FEED & EPCI
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PROCUREMENT & LOGISTIC
PROC.ALL EQUIPMENT /DEVICE
INSTR AND CONTROL
INSPEKSI DI MANUFACTURE/
FACTORY ACCEPTANCE TEST
INDIVIDUAL TEST /CALIBRATION
MENGETAHUI
SUPPLYER/VENDOR/DISTRIBUTOR
UNTUK MASING-MASING PRODUCT
DEVICE INTRUMENT DAN CONTROL
Back to Scope of Work
FEED & EPCI 8
CONSTRUCTION/INSTALLATION
INSTR Quality Control
Procedure and report
INSTR Calibration
Procedure and Report
Construction/Installation
Intrument Procedure
and Report
Merger test cable
procedure and report
Continuity test cable
procedure and report
Loop check and loop test
Procedure and report
Preparation equipment
for calibration thermo
bath,deadweight,Hart
comm,etc]
HMI arrangement in
Monitor /control room
Program Logic Solver in
Control System
Back to Scope of Work
FEED & EPCI9
COMMISSIONING AND START UP
Inspection
and Loop
Test Report
Instrument
Critical
Fungsion
test
Instrument
Calibration
Report
INSTR
Calibration
Procedure
and Report
Instrument
Individual
Fungsion
test
Start up
prosedure
and report
Hand Over
Procedure
and Report
Back to Scope of Work
FEED & EPCI
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INTERFACE WITH OTHER
DICIPLINES
 PID [ PIPING ,INSTR DIAGRAM ] - interface with PROSES
 PFD [ PROSES FLOW DIAGRAM ]-interface with PROSES
 Pressure Relief Valve Sizing and Report ,- interface with PROSES
 Process Data Input for Instrumentation data sheets -interface with PROSES
 SHUT DOWN HIRACHI-interface with Proses
 Hazard and Operability (HAZOP) Study Report -interface with PROSES/Electrical
 Hazid [ hazard indentification ] -interface with proses / electrical/piping
 Hazardous Area Classification -interface with proses /electrical
 Safety Chard -Interface with Proses
 Cause and Effect -interface with PROSES
 Data sheets instrument interface Proses /piping
 hook up intrument -interface with piping
 ONE LINE DIAGRAM - inter ELECTRICAL
 Schematic diagram / Interpossing Relay Dwg -interface with electrical
 Telecommunications Architecture -interface withTELECOM
 Communication and Control Interface with SYSTEM INEGRATOR
Back to Scope of Work
FEED & EPCI
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QA / QC ENGINEER
Inspection and Validation
Test
Prepare QA/QC Report
Back to Scope of Work
FEED & EPCI
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SAFETY PROCESS ENGINEER
Hazardous
Area
Classification
Prepare
Safety
Equipment
Documents
Back to Scope of Work
FEED & EPCI
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HANDBOOK
ISA (International Society of Automation)
API (American Petroleum Institute)
ISO (International Organization for Standardization)
IEC (International Electrotechnical Commissioning)
NEC (National Electrotechnical Commissioning)
NFPA (National Fire Protection Association)
ASME (American Society of Mechanical Engineers)
ANSI (American National Standards Institute)
EIA (Electronics Industries Association)
IEEE (Institute of Electrical and Electronics Engineers)
SIL (safety Integrity Level)
Back to Scope of Work
FEED & EPCI
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MANUFACTURES
Honeywell
EmersonRosemount
Fisher
Yokogawa
Siemens
Allan
Bradley
Endress
Hauser
ABB
Bettis
Triconnect
Back to Scope of Work
FEED & EPCI
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 Mahasiswa* dapat bekerja
di:
1. Engineering Consultant
2. Engineering Construction
3. Pre-commissioning dan
Commissioning Team
4. User atau operator oil &
gas
5. Supplier atau Vendor
Instrumentasi
6. QA/QC (Quality Assurance
&Quality Control)
Engineer
7. Safety Process Engineer
JOB FAIR di
Jakarta tgl.13 –
Agustus 2014.
*
jika sudah mendapatkan pelajaran untuk apllikasi instrumentasi dan
control system
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Terima Kasih
Puji Sulistyono - UNAS
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