Poorvi Kalaria Andy Grimes Tara Palmer Vicki Huff Jack Yang Roman Maire Motohide Ho Greg Freeman Nick Gurtowski Sanjeev Ramaiah 1 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 2 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 3 Mission Objectives • Design an aircraft with supersonic capabilities that is able to link major business city pairs. • Compete with other existing aircraft on the market. Aerion Corporation SBJ Lockheed Martin QSST Dassault Aviation HISAC Sukhoi S-21 4 Conceptual Design Review • First and Business class seating • Prime design focuses are cruise Mach number and cruise efficiency • Will fly only overseas due to FAR36 and to avoid the ill effects of sonic boom overland • Around 248 units will be sold in order to operate profitably between 24 city pairs • Still air range is 5450 nmi. • Design cruise altitude is 50,000 ft. • Design maximum cruise Mach number is 1.8 5 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 6 Concepts of Operation Airport Code Airport Code Distance (nmi) Airport Code Airport Code Distance (nmi) LA to Tokyo LAX NRT 4737 NYC to London JFK LHR 2999 SF to Tokyo SFO NRT 4462 NYC to Paris JFK CDG 3158 SF to Seoul SFO ICN 4927 NYC to Amsterdam JFK AMS 3166 Seattle to Tokyo SEA NRT 4144 Boston to London BOS LHR 2837 Seattle to Seoul SEA ICN 4533 Boston to Paris BOS CDG 2997 Tokyo to Singapore NRT SYD >4211 (+200) Boston to Amsterdam BOS AMS 3004 Tokyo to Sydney NRT SIN 2889 Miami to London MIA LHR 3845 SF to Honolulu SFO HNL 2083 Miami to Paris MIA CDG 3987 LA to Honolulu LAX HNL 2227 New York to Lisbon JFK LIS 2934 Vancouver to Honolulu YVR NRT 2349 Philadelphia to London PHL LHR 3081 Transpacific City Pairs Transatlantic City Pairs 7 Concepts of Operation • Meeting the customers needs: • Luxurious cabin space • Improved seating space compared to the Concorde • High quality entertainment and communication capabilities for improved productivity during flight • Shorter travel time • Payload and Passenger capacity: • • • • 4 Crew members (180 lbs) 49 (180 lbs) 53 pieces of luggage (50 lbs) Extra Payload 10,000 lbs Total Payload = 22,190 lb 8 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 9 Major Design Requirements Airline •Airport compatibility Passenger •Comfort Public •FAA requirements •Cargo space •Maintenance cost NASA/Lockheed Martin •Supersonic cruise efficiency •Quiet •Quick trip time •Low sonic boom •Low emissions •Operational life •Affordable ticket price •High lift for T/O and landing •Turnaround time •Oversea Range Customer Attributes 10 Major Design Requirements Requirement Unit Condition Target Threshold Design Takeoff Field Length [ft] < 10,000 11,800 10,081 Range [nmi] > 5100 4000 5100 Payload [pax] > 49 35 49 Cruise Mach # [N/A] > 1.8 1.6 1.8 Cruise Efficiency [lb fuel/pax-nmi] < 0.25 0.33 0.51 Cabin Volume per Pax [ft^3/pax] > 60 40 85 Cruise Altitude [ft] 50000 60000 50000 Aircraft Life [years] > 30 20 20 Aspect Ratio Subsonic [N/A] < 2 3.86 2.6 Aspect Ratio Supersonic [N/A] < 2 2.3 1.9 Crew [crew] < 3 5 4 Number Engines [N/A] < 3 4 3 Cruise SFC [1/hr] < 0.78 0.8 1.13 Combustor Temperature [Rankine] > 3,700 3,200 3,500 > 0.7 0.4 0.6 By-Pass-Ratio Engineering Requirements 11 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 12 Selected Aircraft Concept Delta wing with double sweep, fits inside Mach cone of 60º, root chord of 95ft Canards for stability of the aircraft Possible Winglets for compression lift, AR = 1.9 Placed >5ft from door 13 Selected Aircraft Concept Main Gears will fold inward to fuselage 4 Engines required to provide enough thrust. Low Wing Configuration Inlet to engines are variable for supersonic and subsonic flight Tricycle Landing gear configuration 14 Selected Aircraft Concept Fuselage designed according to Sears Haack Body(area rule) Nose has a slight droop for aerodynamics Nose Gear Exhaust point for APU, approx 2ft in diameter 15 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 16 Aircraft Design Mission Design Mission Worst Case Scenario 17 Aircraft Design Mission Clarification on the transonic regime (acceleration and deceleration) During cruise (50,000 ft) D/W = 0.105 During transonic acceleration (30,000 ft) D/W = 0.085 18 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 19 Sizing Results • MATLAB sizing approach – Consists of functions for different flight segments (i.e. climb, cruise, etc.) • No variation from aircraft design mission • Assumes no range descents/deceleration • Approach is included in landing – Functions were set up for thrust and drag – Iterative “while” loop to solve for TOGW, fuel weight, empty weight 20 Segment Functions – Takeoff • Uses combination of takeoff parameters to determine weight fraction (sfc, bfl) – Climbs • • • • Does not physically compute drag as weight changes Simple equations for subsonic and supersonic climb Subsonic weight ratio: 1.0065-0.0325*M Supersonic weight ratio: 0.991-0.007*M-0.01*M^2 – Cruise • Segmented approach dividing cruise into 500 segments recalculating weight fraction in each loop • Output final cruise weight fraction • Incorporates Breguet Range equation 21 Segment Functions cont’d – Loiter • Function of current weight and current wing area • Incorporates Breguet Endurance equation – Landing • Simple constant fraction of 0.995 used based on past numbers – Sufficient for conceptual design 22 Engine Modeling • ONX and OFFX • Turbofan with mixed exhaust (no A/B) – Datum from Raymer Appendix E.1 • Iterated with different: – Compressor & Fan Pressure Ratios – Bypass Ratio • Output: – TSFC, thrust as functions of altitude, Mach – TSFC as a function of altitude, Mach, partial thrust 23 Important Constants Constants Constraint Diagram Values Carpet Plot (optimized) Values T/W0 107 115 AR (subsonic) 2.6 2.6 AR (supersonic) 1.9 1.9 W0/S (lbs/ft2) 0.45 0.45 Sweep Angle (deg) 60 60 24 Weight Fractions Constraint Diagram Values Carpet Plot (optimized) Values Flight Segment Weight Fraction Flight Segment Weight Fraction Takeoff 0.940 Takeoff 0.938 Climb 1 0.993 Climb 1 0.993 Climb 2 0.993 Climb 2 0.993 Climb 3 0.994 Climb 3 0.994 Climb 4 0.946 Climb 4 0.946 Total Climb 0.927 Total Climb 0.927 Cruise 0.667 Cruise 0.665 Loiter 1 0.952 Loiter 1 0.953 Missed Approach 0.990 Missed Approach 0.989 Cruise: Alt. airport 0.958 Cruise: Alt. airport 0.959 Loiter 2 0.956 Loiter 2 0.956 Land 0.995 Land 0.995 We/W0 0.522 We/W0 0.520 25 Final Weights Constraint Diagram Weight Carpet Plot Weight Empty Weight Fuel Weight Empty Weight Fuel Weight Payload Weight Crew Weight Payload Weight Crew Weight Baggage Weight Cargo Weight 1% 2% 2% 0% Baggage Weight Cargo Weight 1% 2% 2% 0% 46% 47% 48% 49% W0 = 467,000 lbs Wf = 226,000 lbs We = 218,000 lbs W0 = 453,000 lbs Wf = 219,000 lbs We = 209,000 lbs 26 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 27 Objective & Variables • Objective: – Minimize Takeoff Gross Weight, W0 [lb] • Variables: – Wing Loading, W0/S [lb/ft2] • Center Point: 110 lb/ft2 • 90 lb/ft2, 100 lb/ft2, 110 lb/ft2, 120 lb/ft2, 130 lb/ft2 – Thrust-to-Weight Ratio, T/W0 • Center Point: 0.45 • 0.35, 0.45, 0.55 28 Constraints • Five Constraints – Takeoff Distance = – Landing Distance = – Climb Gradient, 2nd Segment Climb = – Fuel Efficiency = – Specific Power, 2g Maneuver = 29 Constraints • Five Constraints – *Take-off Distance = dTO ≤ 10,000 ft – Landing Distance = dL ≤ 10,000 ft – Climb Gradient, 2nd Segment Climb = CGR ≥ 3% – *Fuel Efficiency = η ≥ 3 pax-mi/lb-fuel – Specific Power, 2g Maneuver = PS ≥ 0 ft/s 30 Sizing Matrix T/W = 0.35 T/W = 0.45 T/W = 0.55 W/S = 90 lb/ft2 W/S = 100 lb/ft2 W/S = 110 lb/ft2 W/S = 120 lb/ft2 W/S = 130 lb/ft2 W0 = 506212.22 lb dTO = 8000 ft dL = 6045.11 ft CGR = 2.6% η = 1.07 pax-mi/lb-fuel Ps = -2.87 ft/s W0 = 477352.87 lb dTO = 9000 ft dL = 6594.32 ft CGR = 2.6% η = 1.13 pax-mi/lb-fuel Ps =-16.46 ft/s W0 = 456038.6 lb dTO = 9900 ft dL = 7143.53 ft CGR = 2.6% η = 1.18 pax-mi/lb-fuel Ps = -30.14 ft/s W0 = 439883.88 lb dTO = 10800 ft dL = 7692.75 ft CGR = 2.6% η = 1.22 pax-mi/lb-fuel Ps = -43.88 ft/s W0 = 427472.87 lb dTO = 11500 ft dL = 8241.96 ft CGR = 2.6% η = 1.24 pax-mi/lb-fuel Ps = -57.68 ft/s W0 = 512463.75 lb dTO = 6200 ft dL = 6045.11 ft CGR = 10% η = 1.06 pax-mi/lb-fuel Ps = 33.89 ft/s W0 = 483056.71 lb dTO = 6800 ft dL = 6594.32 ft CGR = 10% η = 1.12 pax-mi/lb-fuel Ps = 20.31 ft/s W0 = 461369.07 lb dTO = 7400 ft dL = 7143.53 ft CGR = 10% η = 1.17 pax-mi/lb-fuel Ps = 6.63 ft/s W0 = 445009.54 lb dTO = 8200 ft dL = 7692.75 ft CGR = 10% η = 1.21 pax-mi/lb-fuel Ps = -7.11 ft/s W0 = 432358.43 lb dTO = 9100 ft dL = 8241.96 ft CGR = 10% η = 1.23 pax-mi/lb-fuel Ps = -20.91 ft/s W0 = 519309.07 lb dTO = 5050 ft dL = 6045.11 ft CGR = 17.4% η = 1.05 pax-mi/lb-fuel Ps = 70.66 ft/s W0 = 489227.75 lb dTO = 5500 ft dL = 6594.32 ft CGR = 17.4% η = 1.11 pax-mi/lb-fuel Ps = 57.07 ft/s W0 = 467143.16 lb dTO = 6200 ft dL = 7143.53 ft CGR = 17.4% η = 1.16 pax-mi/lb-fuel Ps = 43.4 ft/s W0 = 450412.76 lb dTO = 6750 ft dL = 7692.75 ft CGR = 17.4% η = 1.19 pax-mi/lb-fuel Ps = 29.65 ft/s W0 = 437528.69 lb dTO = 7100 ft dL = 8241.96 ft CGR = 17.4% η = 1.22 pax-mi/lb-fuel Ps = 15.86 ft/s 31 Carpet Plot with Constraints W0 trends 550000 530000 T/W = 0.35 T/W = 0.45 510000 T/W= 0.55 dTO 490000 Ps n W0 [lb] 470000 dL Power (T/W = 0.35) 450000 Power (T/W = 0.45) Power (T/W= 0.55) 430000 Poly. (dTO) Poly. (Ps) 410000 390000 R² = 1 370000 75 85 95 105 115 125 135 145 155 165 W/S [lb/ft2] 32 Conclusions from Carpet Plot • Initial Values • Carpet Plot Values • W0/S • Best W0/S – 107 lb/ft2 • T/W0 – 0.45 • WT0 – 467214 lb – 115 lb/ft2 • Best T/W0 – 0.45 • Optimized WT0 – 452642 lb *Meet all constraints except fuel efficiency. 33 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 34 Aircraft Description •Fuselage Length = 198’ •Height of Airplane with landing gears down = 33’ •Span of Delta Wing = 103.17’ •AR = 2.6 with Wingtips Up •AR = 1.9 with Wingtips Down 35 Aircraft Description •Cabin Length = 90’ •Max Diameter = 8.5’ •Tail Diameter = 2’ •2 Class Configuration of First and Business 36 Aircraft Description 37 Aircraft Description 38 Aircraft Description Cabin Bin Volume = 111.03 ft3 Cabin Bin Vol. / PAX = 2.3 ft3 Cabin Height from Seat = 1.25 ft 39 Aircraft Description •First Class Seat Pitch = 46” •Business Class Seat Pitch = 42” •1 Boarding Door (1R) •2 Emergency Exits •2 Lavatories •Galley located aft of Business Class 40 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 41 0.3 Aerodynamics Details 0.2 Choice of Airfoil 0.1 0.5 Airfoil from research paper: Optimum airfoil thickness distribution for minimum drag at M = 1.75 ≈ 1.8 0 0.4 -0.1 0.3 Reduction of 10% of the drag from the wing during cruise. Insert airfoil profile -0.2 0.2 from optimum drag -0.3airfoil 3% thickness due to structure constraint 0.1 -0.4 0 -0.5 -0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 42 Aerodynamics Details Compression Lift From the B-70 data: L/D improvement of ΔL/D = 0.4 ≈ 30 % of lift generated by compression 43 Aerodynamics Details Supersonic Aerodynamics From Raymer’s approximation of lift curve slope for different taper: The airfoil lift curve slope has a value of CLα = 0.0423 3.3o Angle of Attack needed if compression lift not used 1.5o Angle of Attack with use of compression lift The induced drag is reduced by the wave drag is increased. Further analysis needed to make sure it is beneficial at speeds as low as M =1.8 44 Aerodynamics Details Lift curve at subsonic regimes Lift built up method Coefficient of Lift vs. AoA 1.4 1.2 Assumptions: 1 0.8 0.6 C L High lift device off High lift device on Take off 0.4 0.2 0 -0.2 -0.4 -10 0 10 20 AoA [deg] 30 40 50 Inner part of the wing behaves as a delta wing (mostly vortex flow generated lift) Outer part of the wing behave as a regular wing (mostly airfoil generated lift) 45 Aerodynamics Details High Lift devices Delta wing high lift devices research (Japan) Trailing edge span wise jet blowing used to increase the CL of delta wings at low speeds by avoiding flow reversal. Increase of CL ≈ 0.2 46 Drag Prediction Approach • Three types of drag – Parasite drag – Induced drag – Wave drag • Subsonic drag – Parasite drag (zero- lift drag) • Skin friction, Pressure, Interference drag coefficients • Miscellaneous drag – Induced drag • Induced drag coefficient 47 Drag Prediction Approach • Method for estimation of subsonic drag o Parasite drag o Wings o Fuselage o Nacelles o Induced drag 48 Drag Prediction Approach • Method for estimation of supersonic drag o Parasite drag • No adjustment for form factor and interference o Induced drag 49 Drag Prediction Approach, Focus Upon Wave Drag Approach: • Difficulties and Constraints- Limited resources in regarding to the fact that each company uses many proprietary methods that are not available to the general publics. - Difficult to obtain a very accurate wave drag model in a short period of time. - CFD does not allow simple and prompt prediction of the required aerodynamic data. • Approach-With limited resources and time as constraints, an approach simpler than CFD analysis and as accurate as possible must be taken. 50 Rallabhandi and Mavris’s Approach • Assumptions: -This is the analytical expression for the wave drag assuming the aircraft body to be SearsHaack body. 51 Raymer’s Approach • Assumptions: -Correlates aircraft wave drag to an equivalent Sears-Haack body at M = 1.2. 52 Results: CDWave Comparison With Two Methods 53 Wave Drag Build Up With Raymer’s Approach 54 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 55 Sonic Boom • Sonic- boom predicted for Supersonic climb/ cruise (Mcruise= 2.1) • Analysis performed to predict: o Bow- shock overpressure o Signature duration • Used NASA Langley published ‘Simplified Sonic- Boom prediction’ paper by Harry W. Carlson • Assumptions made according to Carlson’s paper o The effects of flight- path curvature and aircraft acceleration are ignored o The analysis is restricted to standard atmospheric conditions with no winds o Pressure signal generated by the aircraft is of the far- field type 56 Sonic Boom • Bow- shock over pressure (Δp) • where, Kp= Pressure amplification factor KR= reflection factor, assumed to be 2.0 pv= atmosphereic pressure at aircraft altitude, psf pg= atmospheric pressure at ground level, psf M= Mach number he= effective altitude, ft Ks= aircraft shape factor 57 Sonic Boom • Signature duration (Δt) • where, Kt= signature duration factor M= Mach number Ks= aircraft shape factor • Shape and atmospheric factors found using aircraft operating conditions from the charts given in Carlson. 58 Sonic Boom • Results • Bow-shock overpressure • Δ p = 2.5342 psf • Signature duration time • Δ t = 0.2830 s • Concorde boom variables • Δ p = 2.3 psf (According to Carlson’s method) • Δ p = 2.0 psf (Published) • Sky’s boom overpressure and signature duration is within reasonable limits 59 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 60 Propulsion • ONX and OFFX • Medium bypass turbofan (no A/B) – – – – Compressor Pressure Ratio: 21.0 Fan Pressure Ratio: 5.5 Bypass Ratio: 0.6 Combustor Exit T (TT4): 3500.0°R – Uninstalled Thrust (SL): – TSFC (SL): 55000 lbs 0.84 1/hr 61 Propulsion • Thrust and TSFC vs. Mach # and Altitude Full Throttle Thrust vs. Mach # TSFC vs. Mach # 70000 1.4 SL 60000 10k 20k 40000 30k 30000 40k 20000 10k 1.2 TSFC (1/hr) 50000 Thrust (lbf) SL 1.3 20k 1.1 30k 1 40k 0.9 50k 0.8 10000 50k 0 60k 60k 0.7 0 0.5 1 1.5 2 0 0.5 1 1.5 2 Mach # Mach # 62 Propulsion • Variable Inlet Geometry • External Compression – 3 oblique shocks, 1 normal shock – 96% pressure recovery – Mach 1.8 to Mach 0.8 • Variable geometry shown • Allow for max flow in subsonic flight 63 Propulsion • Converging/Diverging Ejector Nozzle • Fan Bypass Air Reinjection • Nozzle Exit Area Variation – Max engine performance – 98% nozzle efficiency • Thrust Reversers – 25% total thrust reversed 64 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 65 Important Load Paths • Loading from wings is transferred to the bulkheads in fuselage via wing boxes • Bulkheads/frames resist twisting torque on fuselage • Additional support from frames, stringers, etc. 66 Wing-Fuselage Intersection • Two wing box configuration, one for each sweep • Additional stiffening with stringers (bending), frames (twisting, maintain wing shape) • Carry-through spars attach to bulkheads in fuselage 67 Engine Mounts • Utilizes the forward wing box • Locations at sparframe intersections – Strongest locations for securing the engines 68 Landing Gear Integration • Landing gear retracts into fuselage • Rear gear is attached to forward wing box in wing and main bulkheads in fuselage – Strongest location for resisting large landing loads • Front gear attached to two bulkheads 69 Materials • Main Factors - Performance at High Temperatures Raymer: Average temperature at Mach 1.6-1.8 is 350⁰ - Weight Composites save up to 20%, Aluminum Lithium saves up to 20% - Efficiency Corrosion resistance, Service life - Affordability 70 Material Selection Material Component Advantages Aluminum Lithium 2199 Fuselage Weight savings up to 20%, increases expected lifetime by 1.53 times, increases fuel efficiency and decreases Co2 emissions, assembly techniques and training same as conventional metals Glare (FML) Composites Wing, Canard, Control surfaces Weight savings up to 20%, fire and impact damage resistant, corrosion resistant Ferrium S53 Landing Gear Fiberglass Composites Leading Edge of wing Nose Radome Optimizes radar transmission characteristics, high impact damage tolerance, corrosion resistant Honeycomb Composites Engine Nacelles Decreases weight by 20%, corrosion and impact resistant Ultra high strength, corrosion and wear resistant, tough 71 Material Selection • Aluminum Lithium 2199 - Fuselage • Glare Sandwich Composites – Wing, Canard, V tail • Ferrium Steel 53 – Landing Gear • Fiberglass Composites – Nose radome, Leading edge • Honeycomb Composites – Engine nacelles 72 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 73 Weight and Balance 1 2 3 4 5 6 7 8 Instruments, Avionics Crew, A/C, Anti-ice, Handling Gear Canard Nose Landing Gear Passengers, Furnishings Fuselage Fuel Fuselage, Hydraulics, Electrical, Flight Controls Wing Fuel 9 10 11 12 13 14 15 16 Wing Main Landing Gear Engines, Propulsion Systems, Engine Controls Starter Cargo Aft Fuel Vertical Tail APU 74 Weight and Balance Sky Group Weights • Used Raymer’s fighter and cargo transport empty weight predictions • From Raymer’s equations used, WeConcorde/Wepredicted = 1.103 • This correlation factor was then used to predict Sky’s empty weight components Structures Component Weight (lb) % of We Material Factor Loc. (ft) Moment (ft-lb) Wing 86699.79 42.51% 0.9 116.5 10100525.54 Canard 2943.23 1.44% 0.9 27.0825 79710.02648 Vertical Tail 13260.55 6.50% 0.88 173.775 2304352.076 Fuselage 32200.23 15.79% 0.95 98.75 3179772.713 Main Landing Gear 4552.6 2.23% 1 120 546312 Nose Landing Gear 595.34 0.29% 1 42.4 25242.416 Engine Mounts 224.79 0.11% 0.95 127.5 28660.725 75 Weight and Balance Sky Group Weights Propulsion Component Weight (lb) % of We Loc. (ft) Moment (ft-lb) Engines 35970.68 17.64% 127.5 4586261.7 Engine Cooling Systems 1333.9 0.65% 127.5 170072.25 Oil Cooling Systems 172.33 0.08% 127.5 21972.075 Engine Controls 134.36 0.07% 127.5 17130.9 Starter 270.9 0.13% 135 36571.5 Fuel Systems/Tanks (FWD) 9144.47 4.48% 85 777279.95 Fuel Systems/Tanks (AFT) 4187.84 2.05% 170 711932.8 76 Weight and Balance Sky Group Weights Equipment Component Weight (lb) % of We Loc. (ft) Moment (ft-lb) Flight Controls Instruments Hydraulics 2119.03 621.04 427.88 1.04% 0.30% 0.21% 98.75 20 98.75 209254.2125 12420.8 42253.15 Electrical Avionics APU Uninstalled 1341.59 2362.82 859.34 0.66% 1.16% 0.42% 98.75 20 180 132482.0125 47256.4 154681.2 Furnishings Air Conditioning Ant-Ice Handling Gear 1992.75 1413.56 957.47 143.62 0.98% 0.69% 0.47% 0.07% 73.3 26 26 26 146068.575 36752.56 24894.22 3734.12 77 Weight and Balance Sky Group Weights Useful Load Component Weight (lb) % of Wo Loc. (ft) Moment (ft-lb) Crew 720 0.17% 26 18,720 Fuel-useable (Wing) 116,084 26.75% 115 13,349,725 Fuel-useable (Fuselage) 53,321 12.29% 85 4,532,297 Fuel-useable (AFT) 36,707 8.46% 170 6,240,301 Trapped Fuel and Oil 1,711 0.39% 115 196,784 Passengers 11,470 2.64% 73.3 840,751 Cargo/Payload 10,000 2.30% 140 1,400,000 78 Weight and Balance Sky’s total empty weight We: 203,930 lb Concorde's Empty Weight Distribution Equipment Propulsion 7% Rest of Structures 4% 6% Wing 37% Sky's Empty Weight Distribution Rest of Canard Equipment Structures 1% 6% 3% Engines 21% Fuselage 21% Vertical Tail 4% Propulsion 7% Wing 43% Engines 18% Fuselage 16% Vertical Tail 6% 79 Weight and Balance C.G. Location (ft) MTOGW 115.16 Aft Fuel Burned 110.10 Fuselage & Aft Fuel Burned 113.99 Landing 113.47 Unload Passengers 115.60 Weight (lbs) 433944.65 397236.99 343915.85 227831.28 216361.28 Center-of-Gravity Envelope Diagram for Flight 350000 300000 250000 Landing Weight 107.00 109.00 111.00 113.00 115.00 Subsonic Neutral Point 400000 200000 105.00 MTOGW Forward C.G. Limit Gross Weight (lb) 450000 117.00 No Pax 119.00 c.g. Location from Nose (ft) 80 Weight and Balance Loading Sequence 1 We Add Cargo Add Pax Add Aft Fuel Add Wing Fuel Add Fuselage Fuel Add Crew c.g. Location (ft) 114.72 115.91 113.74 121.62 119.56 115.31 115.16 Center-of-Gravity Envelope Diagram for Loading Sequence 1 Gross Weight (lb) 450000 Crew Main Landing Gear 400000 350000 300000 250000 Pax Cargo 200000 113.00 114.00 115.00 116.00 117.00 118.00 119.00 120.00 121.00 122.00 123.00 c.g. Location from Nose (ft) 81 Weight and Balance Loading Sequence 2 We Add Cargo Add Pax Add Wing Fuel Add Aft Fuel Add Fuselage Fuel Add Crew c.g. Location (ft) 114.72 115.91 113.74 114.17 119.56 115.31 115.16 Center-of-Gravity Envelope Diagram for Loading Sequence 2 450000 400000 Main Landing Gear Gross Weight (lb) Crew 350000 300000 250000 200000 113.00 Pax 114.00 Cargo 115.00 116.00 117.00 118.00 c.g. Location from Nose (ft) 119.00 120.00 82 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 83 Stability and Control • Neutral Point locations xn (from nose): Subsonic = 116. 5 ft Supersonic = 130.75 ft • Mean Aerodynamic Chord MAC: 55 ft • SM = (xcg -xac)/MAC MTOGW SM 2.43% Weight (lbs) 433944.65 Aft Fuel Burned 11.65% 397236.9931 Fuselage & AFT Fuel Burned Landing 30.48% 5.51% 343915.8503 227831.2788 84 Stability and Control Modeling assumptions: - for the initial analysis , the vertical tail, canard, and control surfaces were sized as percentages of the wing planform area * Scanard = 0.05Swing * SVT = 0.08Swing * Sailerons = 0.1Swing * Srudder = 0.3SVT - The sizing of the vertical tail and control surfaces were based off of estimations for the Concorde Wing Dimensions Canard Dimensions Vertical Tail Dimensions S (ft2) 4093.82 S (ft2) 204.69 S (ft2) 327.51 b (ft) 103.17 b (ft) 19.72 b (ft) 22.16 AR (Subsonic) 2.60 AR 1.90 AR 1.50 85 Stability and Control • From initial analysis, it was found that the vertical tail is too small compared to an estimation of Concorde’s vertical tail volume coefficient Vertical Tail CVT Concorde 0.07 Sky 0.05 • From Raymer, the area split allocates about 25% to the canard and 75% to the wing. From initial analysis, the canard has about 5% of the total area. Canard will need to be enlarged • Analysis will be done on the lifting capabilities of the canard and the appropriate sizing of the elevons • The sizing code will then need to be updated as a result of initial analysis of the stability of the aircraft 86 Stability and Control • From the initial modeling assumptions, the control surfaces were assumed to be: * Sailerons = 0.1Swing * Srudder = 0.3SVT • From Raymer, the chord of a rudder is typically 25-30% of the tail chord. The chord of the ailerons are typically 15-25% of the wing chord. The control surfaces were then sized appropriately Control Surfaces Rudder Area (ft2) Rudder Chord (ft) Rudder Span (ft) Aileron Area (ft2) Aileron Chord (ft) Aileron Span (ft) Dimensions 98.25 4.43 22.16 204.69 10.00 20.47 Rudder Cr/C Raymer's Jet Transport Sky 0.32 0.30 87 Stability and Control 88 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 89 Cost • Around 248 units will be sold in order to operate profitably between 24 city pairs City Pairs LA to Tokyo SF to Tokyo SF to Seoul Seattle to Tokyo Seattle to Seoul Tokyo to Singapore Tokyo to Sydney NYC to London NYC to Paris NYC to Amsterdam Boston to London Boston to Paris Units Needed City Pairs Units Needed Boston to Amsterdam 20 5 Miami to London 15 10 Miami to Paris 10 5 Shanghai to Singapore 5 6 Hong Kong to Singapore 2 16 Hong Kong to Tokyo 5 15 Bombay to Dubai 17 15 SF to Hawaii 16 14 LA to Hawaii 14 15 NY to Lisbon 13 3 Vancouver to Honolulu 10 6 Philadelphia to London 4 7 90 Cost • Using NASA’s Airframe Cost Model and Aircraft Turbine Engine Cost Model calculators, a crude estimation for the development and manufacturing cost for one aircraft was found • Sell price for each plane for a 248 unit production run is $315 million Airframe Engines Non-Recurring - Engineering - Tooling - Dvpmt. Support - Flight Test Recurring - Engineering - Tooling - Manufacturing - Material - QA Total Cost to MQT (1 unit) Sell Price Profit (Million) 10-15 yrs Cost (2009 $Million) 210.1277 42.4212 45.33836 25.36828 11.43902 8.086573 0.444494 164.7894 33.62087 10.82851 73.71099 37.99083 8.638174 252.5489 315 15487.86 Cost Breakdown to Develop and Manufacture Engineering (NonRecurring) 10% QA 4% Engines 17% Tooling (NonRecurring) 5% Dvpmt. Support (Non-Recurring) 3% Flight Test 0.18% Engineering (Recurring) 13% Material 15% Manufacturing 29% Tooling (Recurring) 4% 91 DOC Estimation • Using NASA’s contracting report prepared by McDonnell Douglas in 1995 the Direct Operating Cost for our longest range was estimated. • MTOGW = 433944 lbs and AFW = 203930 lbs • Trip time = 5.5 hrs 92 DOC Ground Rules, Assumptions, and Element Cost Cockpit Crew [$/Trip] 1,890.15 Cabin Crew [$/Trip] 700.7 Landing Fee [$/trip] 1,844.26 Navigation Fee [$/trip] 1,416.53 Fuel [$/Trip] 92,135.55 Maintenance Cost AFLAB: [MMH/FH] 4.37 AFLAB: [MMH/FC] 3.51 AFLAB: [MMH/Trip] 27.55 Direct labor Cost [$/Trip] 688.87 Element Cost 93 DOC Continued Airframe Maintenance Material Cost AFMAT: [$MAT/FH] 73.91 AFMAT: [$MAT/FC] 201.79 AFMAT: [$MAT/Trip] 608.3 Maintenance Burden [$/trip] 1,377.74 Engine Maintenance Labor ENGLAB: [MMH/Trip] 48.16 Engine Direct labor [$/trip] 1,204.21 ENGMAT:[$MAT/Trip] 1,879.84 ENG Maintenance Burden [$/trip] 2,408.41 Airframe Maintenance 94 DOC Continued DOC for Longest Range Trip Depreciation % 12.26 Insurance (35% of total cost) 110,250,000 DOC [1993 $] 106,154.57 Inflation Rate 1.6 DOC [2009 $/Trip] 170,346.94 DOC [$/year] 124,353,264 ¢/seat-nmi 0.68 Ticket Price Business (5% profit) 3,650 DOC for one Leg 95 Ticket Price San Francisco To Seoul Ticket Price Business Class [$] 3,650 Ticket Price First Class [$] 3,820 Asiana Airline’s Ticket business price [$] 1,944 U.S. Airways Ticket business price [$] 3,635 Korean Air Ticket first class price [$] 5,398 United Airlines Ticket first class price [$] 7,041 Break even Plane [# of planes] 199 Profit [billion $] 15.435 One way Trip 96 Conceptual Design Review I. Mission Objectives IX. Aerodynamics II. Concept of Operations X. Sonic Boom III. Major Design Requirements XI. Propulsion IV. Aircraft Concept XII.Structures V. Design Missions XIII.Weight/Balance VI. Sizing Results XIV.Stability and Control VII.Carpet Plot Summary XV.Cost VIII.Aircraft Description XVI.Summary 97 Major Design Requirements Requirement Unit Condition Target Threshold Design Takeoff Field Length [ft] < 10,000 11,800 10,081 Range [nmi] > 5100 4000 5100 Payload [pax] > 49 35 49 Cruise Mach # [N/A] > 1.8 1.6 1.8 Cruise Efficiency [lb fuel/pax-nmi] < 0.25 0.33 0.51 Cabin Volume per Pax [ft^3/pax] > 60 40 85 Cruise Altitude [ft] 50000 60000 50000 Aircraft Life [years] > 30 20 20 Aspect Ratio Subsonic [N/A] < 2 3.86 2.6 Aspect Ratio Supersonic [N/A] < 2 2.3 1.9 Crew [crew] < 3 5 4 Number Engines [N/A] < 3 4 3 Cruise SFC [1/hr] < 0.78 0.8 1.13 Combustor Temperature [Rankine] > 3,700 3,200 3,500 > 0.7 0.4 0.6 By-Pass-Ratio Engineering Requirements 98 Summary • Is it feasible? Business class comparison First Class comparison 6000 Ticket price in USD Ticket price in USD 7000 5000 4000 3000 2000 1000 0 Series1 Sky British Airway s 3650 5747 Lufthan United US sa Airlines airways 6036 3600 3600 Delta airlines 3700 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 0 Series1 Sky British Airways Lufthans a United Airlines US airways Delta airlines 3820 8306 0 8714 3800 3700 • Sky is fast, saves time to a great extent and the best part - is affordable! • Small supersonic airliner is a very plausible aircraft and deserves further design and development work 99 Summary • Additional work: oInvestigate lateral stability oUpdate sizing of canard vertical tail and control surfaces oInclude more constraints in carpet plots oPerform CFD or wind tunnel analysis of the aircraft oPerform a trade off analysis of the compression lift oMore detailed structure analysis (component analysis and placement of components) oDevelop a better engine performance code (in house) 100 Questions? 101 References • • • • “Current Market Outlook 2008-2027”. Boeing. http://www.boeing.com/commercial/cmo/index.html Cyr, Kelly. “Airframe Cost Model”. National Aeronautics and Space Administration. May 2007. http://cost.jsc.nasa.gov/airframe.html. “Time Table Request”. Travelocity. http://travel.travelocity.com/lognlogin.ctl?tr_module=TIME&Service=TRAVELOCITY Cyr, Kelly. “Aircraft Turbine Engine Cost Model”. National Aeronautics and Space Administration. May 2007. http://cost.jsc.nasa.gov/ATECM.html References Aerodynamics: • • • • • • • • • Fedorov and Malmuth, “Supersonic Transitional Airfoil Shapes of Minimum Drag” AIAA 1997-2231, Rockwell International Science Center and Moscow Institute of Physics and Technology Torenbeek, Jesse and Laban, “Conceptual Design and Analysis of a Mach 1.6 Airliner”, AIAA 2004-4541, 10th AIAA Multidisciplinary Analysis and Optimization Conference, August – September 2004, Albany, New York Muller and Hummel, “Time-Accurate CFD Analysis of the Unsteady Flow on a Fixed Delta Wing”, AIAA 2000-0138, 38th Aerospace Sciences Meeting & Exhibit, Institute of Fluid Mechanics, Technical University Braunschweig, Germany Hummel and Oelker, “Low-Speed Characteristics for the Wing-Canard Configuration of the International Vortex Experiment”, Journal of Aircraft, Vol. 31, No. 4, July-Aug 1994 Miyaji and Arasawa, “High-Lift Devices for a Delta Wing Installed Around a Trailing Edge”, Journal of Aircraft Vol. 40, No. 5, September-October 2003, Yokohama National University, Japan “Theory of Wing Sections”, Abbott Luckring, “Reynolds Number and Leading-Edge Bluntness Effects on a 65o Delta Wing”, AIAA 2002-0419, NASA Langley Research Center, Virginia, 40th AIAA Aerospace Sciences Meeting & Exhibit, 14-17 January 2002, Reno, Nevada Ross and Rogerson, “XB-70 Technology Advancements”, North American Aircraft Operations, Div Rockwell International Corp Bushnell, “Supersonic Aircraft Drag Reduction”, AIAA 1990-1596, NASA-Langley, Hampton VA 102 References References Propulsion: • • • • • • • • • • Koff, B., and Koff, S., “Engine Design and Challenges for the High Mach Transport,” 43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Cincinnati, OH, July 8-11, 2007, AIAA 2007-5344. Papamoschou, D., and Debiasi, M., “Conceptual Development of Quiet Turbofan Engines for Supersonic Aircraft,” Journal of Propulsion and Power, Vol. 19, No. 2, March-April, 2003. Maddalena, L., Shafer, T.C., and Schetz, J.A., “Studies of the Detailed Vortical Structures in a Jet in a Supersonic Crossflow,” 46th AIAA Aerospace Sciences Meeting and Exhibit, Reno, NV, January 7-10, 2008, AIAA 2008-87. Conners, T.R., and Howe, D.C., “Supersonice Inlet Shaping for Dramatic Reductions in Drag and Sonic Boom Strength,” 44th AIAA Aerospace Sciences Meeting and Exhibit, Reno, NV, January 9-12, 2006, AIAA 2006-30. Kauser, F.B., “An Overview of Gas Turbine Propulsion Technology,” 30th AIAA/ASME/SAE/ASEE Joint Propulsion Conference, Indianapolis, IN, June 27-29, 1994, AIAA 1994-2828. Raymer, D. P., “Propulsion and Fuel Systems,” Aircraft Design – A Conceptual Approach, Third Edition. AIAA, Washington, DC, 1999. Evelyn, G.B., Johnson, P.E., and Sigalla, A., “Propulsion for Future Supersonic Transports – 1978 Status,” 14th AIAA/SAE Joint Propulsion Conference, Las Vegas, NV, July 25-27, 1978, AIAA 1978-1051. Sippel, M., “Research on TBCC Propulsion for a Mach 4.5 Supersonic Cruise Airlifter,” 14th AIAA/AHI Space Planes and Hypersonic Systems and Technologies Conference, AIAA 2006-7976. Hirokawa, J., Toshinori, S., and Futatsudera, N., “Assessment of Tandem Fan Concepts for the Next Generation High Speed Civil Transport,” AIAA Aircraft Design, Systems and Operations Meeting, Monterey, CA, August 11-13, 1993, AIAA 1993-3962. Edwards, T., Harrison III, W.E., and Maurice, L.Q., “Properties and Usage of Air Force Fuel: JP-8,” 39th AIAA Aerospace Sciences Meeting and Exhibit, Reno, NV, January 8-11, 2001, AIAA 2001-0498. 103