Concrete Drying Shrinkage 17 November 2004 Roads Pavement Forum Sebasti Badenhorst, Pr. Eng Holcim (South Africa) (Pty) Ltd Concrete drying shrinkage research ... “ To look is one thing. To see what you look at is another To understand what you see is another. To learn from what you understand is something else But to act on what you learn is all that really matters” Sir Winston Churchill Roads Pavement Forum 2 17 November 2004 Performance-based specifications for shrinkage “ To look is one thing. To see what you look at is another…” WC COLTO - Standard Specification for Road and Bridge Works for State Road Authorities 1998 Shrinkage shall not exceed 0,04% , tested in accordance with SABS 1085 3 Roads Pavement Forum 17 November 2004 Shrinkage tests... SABS Method 1085:2001 - Initial drying and wetting expansion of concrete Controversial… severe drying... 50 to 55 C,15 to 25% RH Cycles of heating and cooling Small concrete samples Poorly defined end point 4 Roads Pavement Forum 17 November 2004 An investigation to review SABS 1085 “...To understand what you see is another….” WC Establish how the SABS 1085 shrinkage test result relate to other international shrinkage tests methods? International shrinkage test methods are based on natural (moderate) drying conditions Temperature between 22 to 25ºC Relative humidity between 50 to 70% 5 Roads Pavement Forum 17 November 2004 Laboratory investigation... 28 Concretes...different combinations… aggregates cements Same size specimens SABS 1085 natural drying test ...compared results... 6 Roads Pavement Forum 17 November 2004 Results of investigation…aggregate type Coedmore Quartzite Jukskei Granite Scoop Quartzite Verulam Tillite Eikenhof Andesite Klipheuwel sand Ferro Quartzite SABS 1085 Olifantsfontein Dolomite natural drying 0 50 100 150 200 % of Scoop quartzite shrinkage 7 Roads Pavement Forum 17 November 2004 Results of investigation…cements 70/30 FA 50/50 GGBS 79/21 GGBS SABS 1085 Natural drying CEM I 42,5 0 50 100 150 200 % of CEM I 42,5 shrinkage 8 Roads Pavement Forum 17 November 2004 Hilton Concrete Pavement trials… “...To learn from what you understand is something else…” WC 9 Roads Pavement Forum 17 November 2004 Quartzite concrete Dolerite concrete 10 Roads Pavement Forum 17 November 2004 Shrinkage investigation at Hilton Seven pairs of crack measuring gauges installed Perpendicular and centred to crack inducing plate Non doweled joints Determine movement at joints with time Crack inducing plate Crack measuring gauges 11 Roads Pavement Forum 17 November 2004 Environmental conditions …day of casting Dolerite concrete 21,5°C 37% RH 13,3°C 72% RH Quartzite concrete Roads Pavement Forum 12 17 November 2004 Laboratory shrinkage testing University of Witwatersrand… 6 samples …creep and shrinkage…quartzite and dolerite Cement and Concrete Institute …shrinkage tests... SABS Method 1085 13 Roads Pavement Forum 17 November 2004 Results…natural drying ...laboratory shrinkage Shrinkage vs time 700 shrinkage, microstrain 600 500 400 300 Dolerite, truck 2 Quartzite, truck 2 200 Dolerite, truck 3 Quartzite, truck 4 100 0 1 10 100 1000 days drying Quartzite higher shrinkage potential Dolerite lower shrinkage potential Roads Pavement Forum 14 17 November 2004 Results … SABS 1085 shrinkage SABS 1085, microstrain Truck 2, dolerite Natural drying @ 168 days, microstrain 443 Truck 3, dolerite 334 390 Truck 2, quartzite 488 510 Truck 4, quartzite 612 520 370 Dolerite concrete, meets COLTO specification Quartzite concrete fails COLTO specification SABS 1085 does not account for variability 15 Roads Pavement Forum 17 November 2004 Field results Quartzite cracked less, in spite of higher shrinkage potential 16 Roads Pavement Forum 17 November 2004 Crack width…dolerite concrete Crack width Joint 18 35 0 30 movement (millimeters) 0.2 0 24 48 72 96 120 144 168 192 216 240 264 288 -0.2 25 -0.4 20 -0.6 15 -0.8 10 gauge 3 gauge 4 Temperature -1 -1.2 5 0 time (hours) 17 Roads Pavement Forum 17 November 2004 Early concrete temperature changes Temperature (degress celcius) Concrete temperature after casting 35 30 25 20 15 10 Quartzite 5 Dolerite 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Time (hours) 18 Roads Pavement Forum 17 November 2004 Conclusions... Environmental condition at time of construction of greater significance in the formation of cracks than the shrinkage potential determined in the laboratory Changes in early temperature...significant effect on crack propagation Difference between... crack potential…shrinkage potential 19 Roads Pavement Forum 17 November 2004 Further work... “...But to act on what you learn is all that really matters” WC Draft of SANRAL specification, clause referring to SABS 1085 scraped CnCPave updated with revised shrinkage prediction model, no longer refer to SABS 1085 Draft ISO test method…based on natural drying tests... extrapolate the results from 28-days…under investigation 20 Roads Pavement Forum 17 November 2004