Propulsion Basics Fundamental principle behind rocket propulsion is Newton’s action-reaction law For every action there is an equal and opposite reaction Escaping exhaust gas of the rocket motor drives the rocket in the opposite direction with an equal force – forward thrust This is equivalent to the forward momentum of the rocket being the same as the momentum of the exhaust, but in the opposite direction Propulsion Basics Momentum = mass x velocity = m v Momentum forward = momentum rearward = massrocket x velocityrocket = -massexhaust gas x velocityexhaust gas MrVr = -meve or Vr = -ve(me/Mr) Since the mass of the rocket is much greater than the mass of the exhaust gas, the velocity of the exhaust gas must be much greater than the forward velocity of the rocket Propulsion Basics Thrust and momentum are not the same Thrust = force = weight (in dimensions) Momentum times mass flow rate (1/seconds) has the same dimensions as thrust (mass length/time2) For measuring rocket thrust, we therefore need exhaust momentum time exhaust mass flow rate Propulsion Basics Mass flow rate is the amount of fuel that is consumed (or combusted) and expelled as exhaust Larger rockets consume more fuel than smaller rocket in the same time interval Larger rockets produce more thrust than smaller rockets All very obvious The size of a rocket roughly determines its thrust, or lift capacity Propulsion Basics Propulsion performance is measured primarily as thrust and exhaust velocity Thrust is determined by mass flow rate and exhaust velocity Exhaust velocity is a measure of thrust efficiency Higher exhaust velocity = higher thrust efficiency Propulsion Types Rocket propulsion types Chemical Liquid propellant Unheated Heated Electric Solid propellant – combined fuel & oxidizer Compressed gas Single (mono) – combined fuel & oxidizer Dual (bi) - separate fuel & oxidizer Ion Electrothermal Nuclear Solar pressure Propulsion Types Rocket propulsion Simplest propulsion type is compressed gas Simple Inexpensive Inefficient – low exhaust velocity Low energy content Used on small satellites Balloon is the simplest example Propulsion Types Most common rocket propulsion type is the solid rocket Simple Inexpensive Modest exhaust velocity Can be scaled from small model rocket and fireworks to large Solid Rocket Boosters used on the space shuttle Single use Used primarily for first stage boosters and separation motors Propulsion Types Large rocket engines used for most launchers are liquid bipropellant engines Complex Relatively expensive Higher exhaust velocity Difficult to scale from small to large Can be restartable and/or reusable Propulsion Types Liquid monopropellant engines Simple Relatively inexpensive Modest exhaust velocity Can be scaled up to moderate thrust Often restartable and used in a variety of roles (attitude control, orbit booster, deorbit motor, etc.) Propulsion Types Electric propulsion engines Relatively complex Expensive Very low thrust Very high exhaust velocity Useable only in space (vacuum) A developing technology, although used on interplanetary boosters and for satellite stationkeeping Propulsion Types Electric propulsion – ion engine Electric and or magnetic fields used to accelerate charged atoms (ions) Heavy nuclei better than light nuclei (Xe commonly used) Extremely low thrust 10-6 N – 0.01 N Very high exhaust velocity 10 – 100 times chemical rocket exhaust velocity Propulsion Types Electric propulsion – electrothermal (heated gas) Electric current used to heat cold gas Heating reactive or inert gas increases exhaust velocity and thrust Low to modest thrust Moderate exhaust velocity Resistojet – electric heater Arc jet – electric arc heating Propulsion Types Electric propulsion Other electric propulsion types include: Magnetoplasmadynamic engine Variable Specific Impulse Magnetoplasma Rocket (VASIMR) engine Nuclear ion engine Heated gas by hot nuclear reactor core Propulsion Types Nuclear propulsion Nuclear reactors used to heat a cold gas to very high temperatures Hydrogen gas is the most efficient propellant High exhaust gas velocities Heated gas by hot nuclear reactor core Nuclear ion engine is a variation with greater effeciency Propulsion Types Nuclear propulsion – Nerva program (1957-1972) Propulsion Types Solar pressure propulsion Solar photon pressure can be used for propulsion (solar sailing) with certain limitations Low thrust Low payload mass Very large reflective “sail” needed Operable only in vacuum of space Limited to inner solar system Prototype launches failed, but several are being readied for flight Propulsion Performance Lift/payload performance A rocket's lift or payload performance is a function of three measures: Thrust Thrust efficiency (Isp) Thrust duration These three components also determine the total propulsive energy of the rocket and its propellants Propulsion Performance Thrust Thrust is a measure of the forward force produced by the rocket Thrust has the same dimensions of both force and weight Thrust units are typically lbf (meaning force in lbs), or in Newtons (or kgf meaning kg force) Thrust is proportional to exhaust momentum times exhaust mass flow rate Thrust can be increased or decreased in some rocket motor designs by increasing or decreasing the propellant flow rate Propulsion Performance Thrust Three factors dominate thrust performance of the chemical rocket motor 1. Fuel flow rate - Higher fuel flow rates increase forward thrust 2. Pressure difference between internal nozzle pressure and external (ambient) pressure Maximum pressure difference is in space (vacuum pressure) 3. Exhaust velocity - Higher velocity produces greater forward thrust Propulsion Performance Thrust efficiency - Specific Impulse (Isp) Specific impulse is a measure of the thrust produced for a given fuel weight flow An equation expressing Isp in relation to the thrust produced and the fuel consumed (fuel flow rate) would be: Isp = Thrust produced / fuel weight flow rate (dimensions and units are seconds) Propulsion Performance Thrust efficiency - Specific Impulse (Isp) Isp value is a measure of how efficient the propellant (or engine) is converted into thrust Isp could also be described as the burn time of a fuel for a specified mass at a specified thrust A fuel with an Isp that is two times another would burn twice as long with the same thrust Propulsion Performance Approximate Isp ranges Very high 1,000-10,000 sec Ion and plasma engines High 350-500 sec Liquid bipropellant (liquid fuel + liquid oxidizer) Moderate 200-350 sec Solid fuel or liquid monopropellant (liquid fuel combined with oxidizer) Low 0 -200 sec Cold (compressed) gas Propulsion Performance Engine Space Shuttle Main Engine (SSME) Space Shuttle Solid Rocket Boosters (SRB) Saturn V F-1 first stage engine Isp 453 s (vac) 363 s (sea level) 269 s (vac) 237 s (sea level) 260 s (sea level) Thrust 233,295 kgf (513,250 lbf, 2.3 MN) (vac) 1,500,000 kgf (3,300,000 lbf, 14.8 MN) (sea level) 681,180 kgf (1,500,000 lbf, 6.7 MN) (sea level) Propulsion Performance Specific impulse that is a measure of thrust efficiency is also proportional to exhaust velocity An approximation of the relationship between thrust efficiency and exhaust velocity is: Vexhaust = g Isp where g is the gravitational acceleration at the Earth’s surface = 9.8 m/s2 For example, a rocket engine with an Isp of 300 s would have an exhaust velocity of 300 s x 9.8 m/s2 = 2,940 m/s (6,580 mph) Propulsion Performance For chemical rockets, exhaust velocity is influenced primarily by the following factors: Exhaust gas molecular weight - Lower is better (hydrogen is one of the optimum fuels) Combustion temperature - Higher is better Limited by the combustions chamber strength Combustion chamber pressure - Higher is better Limited by the combustions chamber strength Specific heat ratio (chemical energy available to convert fuel into exhaust gas based on the reaction chemistry of the fuel and oxidizer) Some fuels are better than others Exhaust nozzle geometry – maximizes exhaust velocity using both the kinetic and potential energies of the exhaust gas flow Propulsion Performance Propulsion Performance Exhaust nozzle To optimize the exit velocity in a chemical rocket: Subsonic gas will increase speed if flowing through a converging exit nozzle (decrease flowing through a diverging nozzle Supersonic gas will increase its flow speed through a diverging nozzle (decrease flowing through a converging nozzle) Maximum exhaust velocity comes form a subsonic flow through a converging interior nozzle with supersonic flow through the exterior diverging nozzle Also important in optimizing exhaust velocity include the nozzle's convergent and divergent angles, and the throat-to-exit area ratio Propulsion Performance Exhaust nozzle Expansion of the exhaust from the combustion chamber and the nozzle throat should ideally conform to an even flow into the outside gas (or vacuum) Four conditions showing correct expansion, underexpansion, and overexpansion from the nozzle with respect to the ambient air/vacuum are shown on the right Under expanded (top) Ideal Over expanded Far over expanded (bottom) Propellants Propellant selection is important, not only for combustion energy and exhaust gas velocity, but also for density, storage, handling, and cost The simplest rocket fuels are solids which consist of a combined fuel and oxidizer compound that is stabilized into a fast-burning propellant The solid fuel is generally cast in the combustion chamber as a unit Liquid propellants called monopropellants can also have a combined fuel and oxidizer compound The single (mono) liquid propellant is simpler and much less costly to store and handle than cryogenic propellants Liquid Propellants Propellant choice is not only based on performance and density, but also on a variety of characteristics that include important safety and handling criteria, some of which are: Specific impulse (Isp) Cost Toxicity & health hazards Explosion and fire hazard Corrosion characteristics Handling safety Propulsion system computability Freezing/boiling point temperatures Stability Heat transfer properties Ignition, flame and combustion properties Propellants – Common types of liquid propellants Oxidizer Fuel Isp (theoretical) Liquid oxygen (LOX) Liquid hydrogen (LH2) 477 s LOX Kerosene (RP-1) 370 s LOX Monomethyl hydrazine 365 s LOX Methane (CH4) 368 s Liquid ozone (O3) Hydrogen 580 s Nitrogen tetroxide (N2O4) Hydrazine (N2H4) 334 s Hydrogen peroxide (H2O2) Monopropellant 154 s (90% H2O2) H2O2 Fluorine Fluorine Hydrazine Lithium 542 s Hydrogen 580 s Liquid Propellant Engine Basics Liquid bipropellant engine diagram showing the major elements, and several of the thrust parameters that include exhaust and ambient pressures (Pe and Po), exhaust velocity (Ve), and mass flow rate (dm/dt) (Courtesy NASA-Exploration) Solid Propellants Solid rocket propellants contain a variey of chemicals in addition to the basic fuel and oxidizer, part for stabilization and part for performance Solid fuels used for larger rockets are composite mixtures containing separate granulated or powdered fuel and oxidizer, with a chemical binder, a stabilizer, and often an accelerant or catalyst added for improved performance and stability The final mixture of solid fuel used today is a dense, rubber-like material that is cast into the combustion chamber Solid Propellants The cast fuel has a central cavity to allow burning throughout the length of the rocket motor, in shapes that can be anything from a simple cylinder to a star Solid rocket fuel is typically identified by the type of chemical binder used - either HTPB or PBAN Hydroxyl-terminated polybutadiene, or HTPB, is a rubber-like binder that is stronger, more flexible, and faster-curing than PBAN, but suffers from a slightly lower Isp, and uses fast-curing, toxic isocynates Solid Propellants Polybutadiene acrylic acid acrylonitrile (PBAN), has a slightly higher Isp, is less costly, and less toxic, which makes it popular for amateur rocket-makers PBAN Is also used in the large boosters, including the Titan III, the Space Shuttle SRBs, and NASA's new Constellation Ares I and Ares V launchers HTPB is or has been used in the Delta II, Delta III, Delta IV, Titan IVB and Ariane launchers Hybrid Rockets Hybrid chemical rocket motors, motors with solid fuel and liquid oxidizer, are used for intermediate sized boosters The most familiar hybrid engine is the one used to power Burt Rutan's SpaceShipOne (test article shown below) The cast solid fuel core is contained in a combustion chamber Nitrous oxide stored as a liquid is injected over the solid fuel core The oxidizer flow is used to start, regulate, and stop the combustion process Rocket Stability Two types of stability of a rocket are needed for its successful flight Static – stability during initial launch Dynamic – stability during powered and unpowered flight Static stability The force of thrust, or even simple gravity on a rocket or on an upright pencil produces stable lift, unstable lift, or a neutral stable lift An analogy is an upright pencil with the force of gravity pulling downward which is equivalent to a propulsion thrust pushing upwards The rocket must be stabilized in its initial launch or the force of thrust will immediately rotate the rocket (pencil) Upward force below the center of mass is unstable Upward force above the center of gravity is stable Rocket Stability Static stability Passive Traditionally provided on very small rockets with a guide rail attached to the launch pad and a guide attachment on the rocket Active A guidance control system creates thrust vectoring of the rocket exhaust for launch Used on larger rockets and missiles (Atlas missile shown on the right) Can be provided by control of the main engine thrust, or by smaller augmentation guidance engines Rocket Stability Dyanmic stability Passive Aerodynamic fins create restoring force to align the rocket in the direction of motion during flight Requires aerodynamic force aft of the center of mass Rocket Stability Dynamic stability Active A guidance control system creates thrust vectoring of the rocket exhaust for launch Used on larger rockets and missiles Can be provided by control of the main engine thrust, or by smaller augmentation guidance engines Soviet RD-107 shown on the right with four primary thrust engines and four small outboard vernier guidance thrusters Early missiles V-2 The German V-2 developed by the Nazis in WW-II Alcohol fuel (ethanol 75%, water 25% for cooling and stability) Liquid oxygen oxidizer Employed double-wall combustion chamber Inner cavity allowed fuel to circulate to cool combustion chamber 55,000 lbf thrust (24,958 N) Early missiles Redstone Developed by Wernher von Braun and the Army Ballistic Missile Agency (ABMA) Intermediate range ballistic missile (IRBM) Used similar design features of the V-2 with improved performance Engine design by North American (Rocketdyne) NAA 75-110 Based on Navajo cruise missile engine Alcohol fuel Liquid oxygen oxidizer Payload 6,300 lb 78,000-83,000 lbf thrust Early missiles Jupiter missile Intermediate range ballistic missile (IRBM) Combined Army-Navy project Limited use as IRBM missile Converted to use by NASA for the early interplanetary missions Navy rejected design for submarine missiles Juno II Juno I was Redstone spacecraft launcher 150,000 lbf thrust Early missiles Thor missile (IRBM) Initial intermediate-range missile for U.S. and European deployment during the Cold War Single Rocketdyne LR-79 (SD-3) engine used later on Atlas 150,000 lbf thrust Single-stage missile was augmented with multiple stage for increased payload and range, and launching first reconnissance satellites Four-stage version later renamed Delta (4th letter of Greek alphabet) Delta booster now a family of launchers Early missiles Delta rocket family Early missiles Atlas ICBM First American intercontinental ballistic missile (ICBM) USAF project Still used as commercial launcher Medium- and heavy-lift versions Atlas V heavy-lift booster uses Russian RD-180 engine Liquid oxygen (LOX) and kerosene first stage Early missiles Atlas ICBM Used three primary engines on original ICBM design Sustainer (central) Steering and augmented thrust engines outboard Later used for Mercury orbital missions Used for Gemini’s Agena target vehicle launch Developed into family of launchers Early missiles Atlas rocket family (+ Titans) Early missiles Navy Viking missile Developed by Naval Research Labs as a missile prototype Used Reaction Motor’s Company XLR10RM engine First to use integrated tanks and structure (monocoque) First to use thrust-vectored engines Used as first stage for Vanguard rocket First satellite launch attempt Alcohol and liquid oxygen propellants Early missiles Titan missile Developed originally for the Air Force as a backup ICBM to supplement the Atlas Original Titan I design used RP-1 (kerosene) and LOX Later Titan II used nitrogen tetroxide (NTO) and unsymmetrical dimethyl hydrazine (UDMH) Titan III and Titan IV used solid rocket boosters to augment thrust on first stage Prototype for SRBs used on Space Shuttle Early missiles Titan missile Titan III and IV used for both military satellite launches and civil interplanetary launches Heaviest-lift launcher before Delta IV Heavy Current Rockets Delta launcher family Current Rockets Atlas launcher family Rocket Stability Delta IV Heavy used for spacecraft launches Atlas V Heavy to be used for Orion capsule tests Newest launcher is NASA’s heavy-lift launcher designated Space Launch System (SLS) Rocket Stability Space Launch System (SLS) 3-stage booster Payload capacity LEO 70,000 kg - 129,000 kg (150,000 lb – 280,000 lb) 1st stage – five segment SRB boosters 2nd stage (core) – LOX-LH2 fueled RS-25E engines (5) 3rd stage – 1 RL 10B-2 engine or 3 J-2X engines Rocket Stability Falcon 9 rocket 2-stage booster Payload capacity LEO 10,450 kg (23,000 lb) 1st stage – nine Merlin engines 2nd stage – 1 Merlin engines Propellants LOX & RP-1 (refined kerosene) The End