The Flow of Information in The Production Cycle Analysis of Flowchart One By Group One What is the Production Cycle? A recurring set of business activities and related data processing operation associated with the manufacture of products Context Diagram of Production Cycle Customer Orders Revenue Cycle Finished Goods Purchase Requisitions Expenditure Cycle Raw OverMaterials head Sales Forecasts Production Cycle Cost of goods manufac tured General Ledger Labor Needs Labor Reports Costs HRM/Payroll Cycle Management Flowchart Symbols Document Input/Output: Journals/Ledgers Computer Processing resulting in change in data or information Data stored on magnetic disks Where to Start? Is demand known? Yes. Then MRP-11, where purchase order is starting point No. Then JIT, where sales order is the starting point Acquisition s/ Payment Process Production Process Prodution Order Purchase Order Raw Materials Inventory Management Standard Costs Production Management Receiving Report f o r m a t i o n F l o w s Sales/ Collections Process Sales Order Finished Goods Inventory Management Cost Standar ds i n Raw Materials Inventory Cost Accounting Work In Process Inventory Vendor Invoice Time Card / Labor Ticket Raw Material Inventory Status Report Cost Activity or Standard Cost Variances Report Work In Process Inventory Status Report Completion of t Production h e P r o d u c t i o Planning Control Process Finished Goods Inventory Finished Goods Inventory Status Report Cost of Goods Sold Basic Activities Product Design Planning/scheduling Production operations Cost Accounting Cost Accounting Information in The Production Cycle Accurate and timely accounting information for decisions in: Product Mix Product Pricing Resource Allocation and Planning Cost Management Cost Accounting To make these decisions, more detailed information is required about costs are needed than those needed to prepare financial statements. Cost accounting provides information for planning, controlling, and evaluating production operations. Purchase Order Raw Materials Inventory Management Receiving Report Raw Materials Inventory Vendor Invoice Raw Material Inventory Status Report Report or Purchase Order If there is enough material then create a Raw Material Inventory Status Report If there is not enough material create a Purchase Order Vendor Invoice 1. Receive vendor invoice 2. Revise the Raw Material Master file to see if we have enough material Controls for Receiving Reports and Vender Invoices Segregation of duty Segregation of terminals Access controls requiring electronic signature Inspection of goods Verification of purchase order Materials requisition Cost Accounting: Standard Cost Standard Cost Document: contains budgeted rates for labor/oh, cost of raw materials Are estimates from previous data, forecasted data, managerial creative input Inputed into Standard Cost File Cost Accounting: Actual Costs Labor/OH costs from time cards/labor tickets Raw materials costs from raw material/inventory files Cost Accounting: On-line Processing Appropriate accounts are debited/credited updating WIP/Inventory files Cost Activity Report/Cost Variance Report: accounting for differences in actual/estimated costs Finished goods Inventory management Production Order Production Management Work in Process Inventory Completion Of Production Finished Goods Inventory Finished goods Inventory Management MRP system is used where demand is high and constant to reduce levels of inventory by scheduling production JIT Systems is not used here because it helps eliminate finished goods inventory Monitor vendor performance for delivery dependability and quality. Finished Finished goods Inventory goods management Inventor Production Order Product quality Inventions Correct errors Reason for missing products Production Management Work in Process Inventory Completion Of Production Production Management Finished Goods Inventory Finished Finished goods Inventory goods management Inventor Production Order Any defective products are scheduled for reproduction or repaired Production Management Work in Process Inventory Completion Of Production Finished goods inventory management Finished Goods Inventory Work in Process Inventory Work in Process: Tasks done after raw materials process Done after Cost Accounting or Production Management Process Production Process Completion of Production Finished Goods Inventory Sales/ Collection Process Completion of Production Cost of Goods Sold •Use activity base costing to capture performance cost data by each cost driver •Analyze bill of materials to identify which components are in use Finished Goods Inventory Status Report Production Process Sales/ Collection Process Finish Goods Inventory •Cost Accounting Completion of Production Finished Goods Inventory Cost of Goods Sold •To collect and process information •Calculate the inventory and cost of goods sold •For company’s financial statement Finished Goods Inventory Status Report Production Process Controls for Finish Goods Inventory •Threats and Controls Finished Goods Inventory •Recording and posting error resulting in inaccurate cost data •Data entry edit controls; use of bar-code scanning; reconciliation of recorded amounts with periodic physical counts •Lost of Data •Back up and disaster recovery planning •Poor Performance •Improved and timelier reporting Production Process Completion of Production Finished Goods Inventory Finished Goods Inventory Status Report Sales/ Collection Process Finished Goods Inventory to Finish Goods Inventory Status Report Cost of Goods Sold •The batch total is retrieved in the Finish Goods Inventory to produce a Finish Goods Inventory Status Report Production Process Completion of Production Finished Goods Inventory Sales/ Collection Process Finished Goods Inventory to Cost of Goods Sold Journal Entries Cost of Goods Sold •The batch total from the Finish Goods Inventory is also sent to the Cost of Goods Sold •Debit Accounts Receivable •Credit Sales Finished Goods Inventory Status Report •Debit Cost of Goods Sold •Credit Inventory Any Questions?