April 2015
Production Location
Sahin Engine Barings
Introduction
•
Sahin is the first and the only integrated engine bearing manufacturer in
Turkey since 1955 celebrating its 60th year this year.
•
In 1969 Sahin signed license agreement with Glacier Metal Company which
lasted for 20 years and started thin-wall steel backed bearing production.
•
Today the company has over a thousand bearing molds, and provides
products for various types of petrol and diesel engines worldwide and
expands its product range every year.
•
With its solid experience and engineering know-how in the industry, Sahin is
able to meet all new requirements.
•
Sahin has been a supplier of leading OEM’s and serves both domestic and
world markets, a brand known for its quality, reliability and extensive aftersales service.
Sahin Engine Barings
Capacity
Location
Gebze – Kocaeli / Turkey
Production area 8.000 m2 covered / 22.000 m2 total
Capacity
plain bearings (main/con-rod) 32-36 million pcs/year in 3 shift (with new line)
thrust washers
2.2 million pcs/year in 3 shift
bushes
3.2 million pcs/year in 3 shift
flanged bearings
345.000
pcs/year in 3 shift
Production tech 5 manufacturing lines
6th line (MIBA) became operative in April 2015
fully automated plating line
Product portfolio
plain bearings
38 – 89 mm
with MIBA
38 – 135 mm
thrust washers
40 – 150 mm
bushes
18 – 65 mm
flanged bearings
38 – 150 mm
Product range: PV, LCV, MCV, HCV, tractors, industrial machineries,
railway engines, tanks, marine applications
Sahin Engine Barings
Products
Sahin Engine Barings
Ongoing Investment
A transfer line from MIBA has started test
productions in April 2015, the line has the
latest developments of MIBA on plain
bearing production.
Sahin Engine Barings
Facility Concept
Sahin Engine Barings
Facility Concept
Sahin Engine Barings
Raw Material
aluminium based part-tree intended suppliers
aluminium bimetal strip
Russia, China
production location
Kocaeli / Turkey
copper based part-tree
powder metal
steel plate
plating
Eksel Bimetal (2)
Turkey
in-house
İzmir / Turkey
İzmir / Turkey
Kocaeli / Turkey
(1) Eksel Bimetal http://www.ekselbimetal.com.tr/#!enghomepage/c1j5n is our sister
company located in İzmir / Turkey
Quality Certificates
certificates
since
ISO 9002
QS-9000
ISO TS 16949
ISO 9001
ISO 14001
ISO 18001
ISO 10002
ISO 27001
1994
1999
2004
2004
2005
2013
2015/Q4
2016/Q2
SAHIN ENGINE BEARINGS
obsolete
obsolete
planned
planned
Measurement lab
Dimensional Measurement Lab

3D Measurement Device (DEA)

Coating Thickness Measurement Device / Magnetic ind.

Profile Projector

Roundness Measurement Device

Wall Thickness Measurement Device

Semi-height Measurement Device

Hardness Measurement

MicroVickers

Rockwell B/C

Surface Quality Measurement

Surface Roughness

Band Tensile Measurement

Tensile Test Device
Sahin Engine Barings
Chemistry lab

Determination of Ph (pH meter / electrometric)

Determination of Sn,Cu,Fe,Ni,Zn on Al bearing materia (Atomic Absorption Spectrometer / A.A.S
method)

Determination of Pb,Sn,Fe,Ni,Zn,Sb on Cu bearing material (Atomic Absorption Spectrometer / A.A.S method)

Determination of Sn,Cu on overlay - (Atomic Absorption Spectrometer / A.A.S method)

Analysis of Fe, Al and Cu bearing material (Vacuum Optical Emission Spectrometer / optical emission)
Test lab
 Own design Material fatigue
measurement
 Fatigue test machine
 Load vs time
 Torque vs time
 Top bearing temperature
 Bottom bearing temperature
 Oil temperature vs time
SAHIN ENGINE BEARINGS
and wear
Other labs
Metallography Lab
 Examination of inner structure
 Cutting machine
 Polishing machine
 Microscope and PP10 Digital Camera System
Calibration Lab
 Calibration
 Semi-height measurement device (load cell)
Die & Tool Design Workshop
•
•
•
•
•
Milling machine
Lathe
Surface grinding machine
Cylindrical grinding machine
Drilling machine
• All tools, dies, moulds are designed in-house by the Engineer Team.
• The R&D Department of Şahin Engine Bearings works to add value for
customers by improving current products and developing new
products; the department sees itself as partners with the customers.
Strengths
-
low external ppm (< 50 ppm)( i.e. Türk Traktör 2014 PPM Ratio 0 ppm)
-
copper based sinter bimetal production plant (sister company)
-
in-house plating line
-
fast and flexible production
-
state of the art MIBA transfer line ( available from 2015 Q1 )
-
extensive product portfolio
-
tailor made possibilities (Branding / Packaging etc.)
-
OEM culture since early 1970’s (Renault supplier for 20 years)
-
in-house machine production capabilitiy
SAHIN ENGINE BEARINGS
Customers
OEM / Current
-Türk Traktor CNH / Fiat Tractor
Turkey
-Tumosan / Fiat Tractor
Turkey
-Basak Traktor / Steyr
Turkey
-Millat / Perkins
Pakistan
-Alghazi Tractors / Perkins
Pakistan
*CNH / Tier 4 Project / all tests are approved
OEM / Past
-Tofas / Fiat
-Renault
-Uzel / Perkins
-Dacia / Renault
-Vamo / Perkins
-Deutz
Turkey
Turkey
Turkey
Romania
Bulgaria
Germany
Italy
Customers
OES / Current
-
Ford
Tofas / Fiat
Temsa / Mitsubishi
Karsan / Peugeot
Türk Traktor CNH / Fiat Tractor
Otoyol / Iveco
SAHIN ENGINE BEARINGS
Turkey
Turkey
Turkey
Turkey
Turkey
Turkey
Customers
Domestic Aftermarket
Dealer Engine Groups
- Fiat – Renault – Peugeot
- Ford
- Opel – VW
- Lada-Skoda
- Hyundai, Kia, Mazda, Mitsubishi, Nissan
- Cummins
- Ford Tractor
- Fiat Tractor
- Perkins/MF
- John Deere
- Lister, Valmet, UTB, Same, Zetor
Export Aftermarket
-
South America
Middle East
Europe
East Europe
North and South Africa
CIS Countries
OE/Aftermarket Sales Breakdown
SALES RATIO
90%
77%
80%
70%
70%
56%
60%
50%
44%
40%
30%
30%
23%
20%
10%
0%
TOTAL
DOMESTIC
OE/OES
EXPORT
IAM
SAHIN ENGINE BEARINGS