Chapter 3 Systems Design: Job-Order costing Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Chapter 4 Many different products are produced each period. Products are manufactured to order. Cost are traced or allocated to jobs. Cost records must be maintained for each distinct product or job. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Typical job order cost applications: Special-order printing Building construction Also used in the service industry Hospitals Law firms Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Manufacturing overhead (OH) Applied to each job using a predetermined rate Direct material THE JOB Direct labor Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Sequence of Events in a Job-Order Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Irwin/McGraw-Hill Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed. © The McGraw-Hill Companies, Inc., 2000 Sequence of Events in a Job-Order Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Irwin/McGraw-Hill Job No. 2 Job No. 3 Apply overhead to each job using a predetermined rate. © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting The primary document for tracking the costs associated with a given job is the job cost sheet. Let’s investigate Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting PearCo Job Cost Sheet Job Number A - 143 Department B3 Item Wooden cargo crate Direct Materials Req. No. Amount Direct Labor Manufacturing Overhead Ticket Hours Amount Hours Rate Amount Cost Summary Direct Materials Direct Labor Manufacturing Overhead Total Cost Unit Cost Irwin/McGraw-Hill Date Initiated 3-4-01 Date Completed Units Completed Units Shipped Date Number Balance © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting PearCo Job Cost Sheet Job Number A - 143 Department B3 Item Wooden cargo crate Direct Materials Req. No. Amount A materials requisition Direct Labor Manufacturing Overhead form is used to Amount Ticket Hours Amount Hours Rate authorize the use of materials on a job. Cost Summary Direct Materials Direct Labor Manufacturing Overhead Total Cost Unit Cost Irwin/McGraw-Hill Date Initiated 3-4-01 Date Completed Units Completed Units Shipped Date Number Balance Let’s see one © The McGraw-Hill Companies, Inc., 2000 Materials Requisition Form Will E. Delite Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Materials Requisition Form Cost of material is charged to job A-143. Type, quantity, and total cost of material charged to job A-143. Will E. Delite Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary Materials used may be either direct or indirect. Job Cost Sheets Direct material s Materials Requisition Indirect materials Irwin/McGraw-Hill Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting Workers use time tickets to record the time spent on each job. Let’s see one Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Employee Time Ticket Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary An employee’s time may be either direct or indirect. Direct Labor Job Cost Sheets Employee Time Ticket Indirect Labor Irwin/McGraw-Hill Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting Apply manufacturing overhead to jobs using a predetermined overhead rate of $4 per direct labor hour (DLH). Let’s do it Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Cost Accounting Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins. POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period Ideally, the allocation base is a cost driver that causes overhead. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead Based on estimates, and determined before the period begins. Overhead applied = POHR × Actual activity Actual amount of the cost driver such as units produced, direct labor hours, or machine hours. Incurred during the period. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead Overhead applied = POHR × Actual activity Recall the wooden crate example where: Overhead applied = $4 per DLH × 8 DLH = $32 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary Employee Time Ticket Other Actual OH Charges Materials Requisition Irwin/McGraw-Hill Indirect Labor Manufacturing Applied Overhead Overhead Account Job Cost Sheets Indirect Material © The McGraw-Hill Companies, Inc., 2000 The Need for a Predetermined Manufacturing Overhead Rate Using a predetermined rate makes it possible to estimate total job costs sooner. $ Actual overhead for the period is not known until the end of the period. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo applies overhead based on direct labor hours. Total estimated overhead for the year is $640,000. Total estimated labor cost is $1,400,000 and total estimated labor hours are 160,000. What is PearCo’s predetermined overhead rate per hour? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example POHR = POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period $640,000 160,000 direct labor hours (DLH) POHR = $4.00 per DLH For each direct labor hour worked on a job, $4.00 of factory overhead will be applied to the job. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example What amount of overhead will PearCo apply to Job X-32? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Let’s examine the cost flows in a job-order costing system. We will use T-accounts and start with materials. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Raw Materials Material Direct Purchases Materials Indirect Materials Work in Process (Job Cost Sheet) Direct Materials Mfg. Overhead Actual Applied Indirect Materials Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Next let’s add labor costs and applied manufacturing overhead to the job-order cost flows. Are you with me? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Overhead Materials Applied to Indirect Work in Labor Process Others Irwin/McGraw-Hill Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Now let’s complete the goods and sell them. Still with me? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied Cost of Goods Mfd. Finished Goods Cost of Goods Mfd. Cost of Goods Sold Cost of Goods Sold Cost of Goods Sold Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Let’s return to PearCo and see what we will do if actual and applied overhead are not equal. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. How much total overhead was applied to PearCo’s jobs during the year? Use PearCo’s predetermined overhead rate of $4.00 per direct labor hour. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. How much total overhead was applied to PearCo’s jobs during the year? Use PearCo’s predetermined overhead rate of $4.00 per direct labor hour. SOLUTION Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. How much total overhead was applied to PearCo’s PearCo has overapplied jobs during the year? Use PearCo’s predetermined overhead forrate the of year overhead $4.00 per direct labor hour, by $30,000. What will PearCo do? SOLUTION Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead PearCo’s Method $30,000 may be allocated to these accounts. $30,000 may be closed directly to cost of goods sold. OR Work in Process Finished Goods Cost of Goods Sold Irwin/McGraw-Hill Cost of Goods Sold © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead PearCo’s Cost of Goods Sold Actual Overhead overhead Applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance Irwin/McGraw-Hill PearCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead - Summary PearCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) Irwin/McGraw-Hill Allocation © The McGraw-Hill Companies, Inc., 2000 Overhead Application Question 1 Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is a. $50,000 overapplied. b. $50,000 underapplied. c. $60,000 overapplied. d. $60,000 underapplied. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Question 2 Assume that Tiger’s overhead was $60,000 underapplied. This amount would result in an adjustment that would decrease cost of goods sold by $60,000. a. True b. False Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing – Typical Accounting Entries Let’s look at summary journal entries for a joborder costing system. We’ll omit the numbers so that we can focus on accounts. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Material Purchases Raw material purchases are recorded in an inventory account. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Material Usage Direct materials issued to a job increase Work in Process and decrease Raw Materials. Indirect materials used are charged to Manufacturing Overhead and also decrease Raw Materials. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Labor The cost of direct labor incurred increases Work in Process and the cost of indirect labor increases Manufacturing Overhead. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Actual Overhead In addition to indirect materials and indirect labor, other manufacturing overhead costs are charged to the Manufacturing Overhead account as they are incurred. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Overhead Applied Work in Process is increased when Manufacturing Overhead is applied to jobs. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Period Expenses Nonmanufacturing costs (period expenses) are charged to expense as they are incurred. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Cost of Goods Manufactured As jobs are completed, the cost of goods manufactured is transferred to Finished Goods from Work in Process. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Cost Flows – Sales When finished goods are sold, two entries are required: (1) to record the sale; and (2) to record Cost of Goods Sold and reduce Finished Goods. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 End of Chapter 3 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000