EH&S Industrial Hygiene and Safety SAP Best Practices for Chemicals (Russia) SAP Best Practices Scenario Overview Purpose and Benefits: Purpose © SAP 2008 / Page 2 The purpose of to describe business processes related to Industrial Hygiene & Safety. Scenario Overview SAP Applications Required: Required SAP ECC 6.00 EhP3 Company roles involved in process flows © SAP 2008 / Page 3 EH&S Clerk Scenario Overview Business Requirement: Comply with substance exposure regulations and safety procedures Collect and maintain data on exposure to hazardous substances Define Product Master Data Requirements Enter Exposure Data, Collect Data from Plants and Warehouses Generate Reports and Registers Define safety procedures and apply to plant procedures to ensure safe working conditions Define Safety Procedures © SAP 2008 / Page 4 Map Safety Procedures to Plant Procedures (Maintenance etc.) Business View: Industrial Hygiene & Safety (1) Business Benefits You can use the work area concept to continually and effectively improve the safety situation of the employees concerned. This is very helpful for evaluations performed at a later stage. In this scenario, the integration to the storage locations is used to upload data from inventory management for use in the hazardous substances register. © SAP 2008 / Page 5 Production/Quality Chemical Company Responsible Define Work area Maintaining Industrial Hygiene and Safety Data Setting up Integration with Storage Locations Maintaining Exposure Profile Entering Measurement Values for Agents in the Exposure Profile Generating a Hazardous Substances Register Product/Packaging Supplier Developer Product Authority Manager Business View: Industrial Hygiene & Safety (2) Business Benefits You can include all the agents (for example hazardous substances, noise, mechanical hazards, mental stress) that exist in the company. The Hazardous Substances Register is displayed, including information on work areas and related agents, amounts stored, received and issued (as far as available in the system) and substance classification. © SAP 2008 / Page 6 Production/Quality Chemical Company Responsible Defining Safety Measures Creating Work-AreaRelated SOPs Displaying Existing SOPs Product/Packaging Supplier Developer Product Authority Manager Interactive View: Industrial Hygiene & Safety SAP ERP Work Area Definition in General CBIH02 Registering the Technical Equipment CBIH02 Exposure Profile: Adding/Qualifing Agents CBIH02 Perform Risk Assessment CBIH12 Setting up Safety Measures for Work Areas CBIH02 Creating and Release SOP CBIH12 Displaying the Hazardous Substance Register CBIH63 © SAP 2008 / Page 7 Standard Operating Procedures © SAP 2008 / Page 8 EH&S Clerk Event Process Flow Diagram IHS legal requirement Define and edit work areas © SAP 2008 / Page 9 Maintain IH&S data Set up Integration with SLOC Maintain exposure profile Enter measurement values for agents Display substance inventory Define safety measure Create SOP for work area Display SOP Legend <Function> Symbol Description Usage Comments Band: Identifies a user role, such as Accounts Payable Clerk or Sales Representative. This band can also identify an organization unit or group, rather than a specific role. Role band contains tasks common to that role. Symbol Diagram Connection The other process flow symbols in this table go into these rows. You have as many rows as required to cover all of the roles in the scenario. Hardcopy / Document External to SAP External Events: Contains events that start or end the scenario, or influence the course of events in the scenario. Business Activity / Event Flow line (solid): Line indicates the normal sequence of steps and direction of flow in the scenario. Flow line (dashed): Line indicates flow to infrequentlyused or conditional tasks in a scenario. Line can also lead to documents involved in the process flow. Connects two tasks in a scenario process or a non-step event Business Activity / Event: Identifies an action that either leads into or out of the scenario, or an outside Process that happens during the scenario Does not correspond to a task step in the document Unit Process: Identifies a task that is covered in a step-by-step manner in the scenario Corresponds to a task step in the document SubProcess Reference Proces s Decisio n © SAP 2008 / Page 10 Usage Comments To next / From last Diagram: Leads to the next / previous page of the Diagram Flow chart continues on the next / previous page Hardcopy / Document: Identifies a printed document, report, or form Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Financial Actuals: Indicates a financial posting document Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Budget Planning: Indicates a budget planning document Does not correspond to a task step in a document; instead, it is used to reflect a document generated by a task step; this shape does not have any outgoing flow lines Manual Process: Covers a task that is manually done Does not generally correspond to a task step in a document; instead, it is used to reflect a task that is manually performed, such as unloading a truck in the warehouse, which affects the process flow. Existing Version / Data: This block covers data that feeds in from an external process Does not generally correspond to a task step in a document; instead, this shape reflects data coming from an external source; this step does not have any incoming flow lines System Pass / Fail Decision: This block covers an automatic decision made by the software Does not generally correspond to a task step in the document; instead it is used to reflect an automatic decision by the system that is made after a step has been executed. Financial Actuals Budget Planning Manual Proces s Unit Process Process Reference Description Process Reference: If the scenario references another scenario in total, put the scenario number and name here. Sub-Process Reference: If the scenario references another scenario in part, put the scenario number, name, and the step numbers from that scenario here Process Decision: Identifies a decision / branching point, signifying a choice to be made by the end user. Lines represent different choices emerging from different parts of the diamond. Corresponds to a task step in the document Corresponds to a task step in the document Does not usually correspond to a task step in the document; Reflects a choice to be made after step execution Existing Version / Data System Pass/F ail Decisio n