Preparing for Accreditation
Jerry L. Parr
Catalyst Information Resources, L.L.C.
TNRCC Trade Fair
May 7, 2002
NELAC Accreditation:
Start to Finish
1. Deciding to apply
2. Understanding the requirements
3. Getting ready
4. Accreditation process
Key Documents
NELAC Standards
Assessor Training Manual
National Standards for Water PT
NELAC PT Tables
State Requirements
State Fields of Testing
STEP 1: Deciding to Apply
Your state’s requirements
Improve data quality
Customer expectations
Marketing advantage
NELAC Improves Data Quality
Implementation of a Quality System
Improved documentation
Standardized policies and procedures
Ethics program
Improved technical procedures
Customer Expectations
EPA
SDWA
OSWER
OIG
DOD
Industry
Marketing Considerations
Recognized standard of excellence
Use of logo
Reciprocity = geographic expansion
The Application
20 detailed items
Certificate of compliance
Fields of testing
Quality manual
Fee
State options
Required Elements in
Application
Legal name of lab
Address
Owner (and address)
Location
Name and phone of TD, QAO, contact
Hours of operation
Primary AA
Fields of testing
Methods employed
(with analytes)
Lab type
Certificate of Compliance
Attest to compliance to NELAC standards
Signed by Technical Director & QA
Director
Fields of Testing
Area:
Chemistry, Microbiology, WET, Radiochemistry, Field
Activities
Program
SDWA, CWA, RCRA, CAA (TSCA, FIFRA, CERCLA)
Changes to be made in 2002
Method/Analyte
Change to technology?
Include analyte group?
Proficiency Testing
Quality System
Personnel Qualifications
PT Program Review
Two PT samples per year per field of testing where available
Purchase from any approved supplier
Uniform acceptance criteria
Pass 2 out of last 3
NELAC QUALITY SYSTEM
Elements documented in quality manual
Policies and objectives and commitment to accepted laboratory practices and quality of testing services
Annual internal audit and management review
NELAC Quality Manual
Policies and operational procedures established to meet NELAC standard.
Probably most significant up-front investment
Must address all QS elements
Template available from
Catalyst
Elements of a Quality System
Personnel
Physical facilities
Equipment and reference materials
Measurement traceability and calibration
Test methods and SOPs
Method verification (Appendix C)
Elements of a Quality System (2)
Sample handling
Records and storage of records
Laboratory report format and content
Subcontracting
Complaint procedures
Essential QC Procedures (Appendix D)
Chemical, WET, Micro, Radiochemistry, Air
Sample Handling
Sample tracking
Sample acceptance
Sample receipt
Sample storage
Legal chain of custody
Sample disposal
Calibration
Traceability of calibration
Reference standards
General requirements
Analytical support equipment
Instrument calibration
QA/QC
Document control
Acceptable permitting departures from documented policies, procedures, & specifications
Corrective action
Complaint handling
Preventive action
Internal audits
Developing acceptance criteria when no method or regulatory requirement exists
Data Review and Reporting
Data review
Reporting analytical results
Electronic reporting
Record retention
Records transfer
Data integrity
Data security
Test Methods
May be copies of published methods
Must address 23 elements
Essential Quality Control
Required activities, acceptance criteria and corrective action for:
D.1 Chemistry
D.2 WET Testing
D.3 Microbiology
D.4 Radiochemistry
D.5 Air
Chemistry QC
Method Blanks
LCS
MS
Surrogates
Detection Limits
Selectivity
Major revision in 2001 Standards
Detection Limit
Determination
Appropriate (e.g., MDL)
Limited exceptions (e.g., temperature)
Each Matrix (see Glossary)
Link to Quantitation Limit
Redo if “significant change”
Link to instrument calibration
Demonstration of Capability
All methods
4 replicates at 10 X DL
Compare X and s to acceptance criteria
Limited exceptions
“Work cell” provision
Certification statement
Exception in 2001 standards for methods in use before July 1999
Analyst Proficiency
One of the following at least once per year:
Single blind
DOC
PT sample
4 LCS
Sample analyzed by another
Proficiency Testing
Quality System
Personnel Qualifications
Technical Director
Full time employee
Oversee all lab operations
QA/QC
Data being generated
Sufficient qualified personnel
“One or more” may be appointed
TD for Chemical Analysis
Bachelor’s degree in chemical, environmental, biological sciences, physical sciences, or engineering
24 college semester credit hours in chemistry
2 years of experience in environmental analysis
Master’s or Ph.D. may be substituted for
1 year experience
TD for Inorganic Analysis
(non metals)
Associate’s degree in chemical, physical or environmental sciences or
2 years college education and
16 semester credit hours in chemistry
2 years of experience
TD for Microbiology
Bachelor’s degree in microbiology, biology, chemistry, environmental sciences, physical sciences, or engineering
16 semester credit hours in general microbiology and biology
2 years of experience
Master’s or Ph.D. may be substituted for 1 year experience
Exception for Microbiology
Associate’s degree in science (or 2 years college) with 4 hours in general microbiology and 1 year experience in environmental analysis
Limited to fecal coliform, total coliform,
& standard plate count
Grandfather Clause
Does not meet educational requirements
Is the TD on date laboratory “applies” or
“becomes subject to” NELAC standards
AND has been TD for one year ( new for
2001 )
Can be TD at any other comparable laboratory
Limited to first year of program
Exceptions
Full-time employee:
Of drinking water or sewage treatment facility with valid treatment plant operator’s certificate appropriate for that facility is approved to serve as director of accredited lab devoted to samples taken within facility
Of industrial waste treatment facility with 1 year supervised experience is approved as director of accredited lab devoted to samples taken within facility
Quality Assurance Officer
May be TD or deputy TD if limited staff
Responsible for quality system management & implementation
Focal point for QA/QC
Documented training and/or experience in QA/QC
Knowledge of the test methods
Arrange for or conduct internal audits annually
Notify lab management of deficiencies in quality system & ensure corrective action
No educational or experience requirements
Organizational Decisions
Technical Director
Quality Assurance Officer
Data Generation
PT Sample Data
Method Performance Data
Documentation
Quality Manual
SOPs
Administrative Information
Organizational Options
Multiple TD(s), QAO
Singe TD, QAO
TD = QAO
Quality Assurance Officer
Title is optional
Direct access to management
May be technical director
Specific job functions
Recommendations for
TD/QAO
Have TD and QAO as 2 positions, if organization will allow
Have single TD, if qualifications allow
Have deputy TDs for contingency/growth
Consider grandfather clause
Summary of Data Needed
2 PT samples results
Detection limits
Demonstration of capability (not required for methods already in use, but a good idea)
Administrative Information
Laboratory organization
Personnel training
Equipment & reference materials
Standards & reagents
Other
Laboratory Organization
Organization chart
Identification of major units
Lines of responsibility
Personnel Records
Job descriptions
Documentation of education/technical background
Documentation for each employee relating to quality manual
Training records
Analyst proficiency
Equipment & Reference
Materials
Name of equipment
Manufacturer & serial number
Date received/placed into serviced
Current location
Condition when received
Copy of manufacturer’s instructions
Dates of calibration
Details of maintenance
History
Calibration certifications
Standards and Reagents
Certificate of analysis
Date of receipt
Manufacturer/vendor
Storage conditions
Expiration dates
Other information (e.g., sample disposal records)
STEP 4: The Assessment
Process
Understand the
Assessment Process
Assessors (i.e. auditors)
Frequency
Pre-Assessment
On-site Assessment (i.e. the Audit)
Assessment Report
Corrective Action
Closure
Steps to Take
Review assessor training manual
Review checklist
Internal/contractor review
Preliminary record submittal
SOPs
Data package
Other information
Review due process rules
Your Rights Before the On-Site
Checklist(s)
Confidentiality notice
Conflict of interest form
Assessor credentials
Mutually agreeable date
Award of Accreditation
Certificate
Signed by AA, effective dates, NELAC logo
Includes fields of testing
Must be posted
Staying Accredited
Compliance with Chapter 5
PTs (twice a year)
On-site (every 2 years)
Notification of key changes (< 30 days)
Ownership
Location
Key personnel
Instrumentation
Other Important
Information
EH&S not included
Use of logo
No supplemental requirements
Mobile laboratories
Record retention: 5 years
SUMMARY
Know the standards
Decide to apply
Get ready
Collect information
Plan for the On–Site
Stay accredited!
NELAC
Accredited!
NELAC Website www.epa.gov/ttn/nelac
EPA QA Documents www.epa.gov/quality
QAMS 005 (print only)
QA/G-5
QA/R-5
EPA SOP Guidance
OW Streamlining Appendix F (3/28/97 FR)
QA/G-6
Catalyst www.catalystinforesources.com
Template Quality Manual
SOP Guidance
Many other related documents
Catalyst Information Resources, L.L.C.
The Information Resource for Environmental Professionals
817-598-1155 catalyst@eazy.net
www.CatalystInfoResources.com