Regulatory Notices in Victorian Government Schools 2008-2015 Glenn Eckardt (DET Senior OHS Policy Advisor) December 3rd, 2015 Overview 1. 2. 3. 4. Why would the Regulator come to your workplace? Types of Regulatory Notices issued Issues identified in Science Laboratories What to do if you are issued with a notice Why would the Regulator come to your workplace? • Planned programs based on data across an industry sector • Following a notifiable incident • Following reports of unsafe work conditions • To resolve the following: disputed provisional improvement notices (PINs) issued by health and safety representatives (HSRs) unresolved matters from designated work group negotiations disputed work stoppages due to alleged immediate threats to health and safety issues unable to be resolved through agreed issue resolution procedures. Types of Regulatory Notices • Entry Reports (OHS Act, s.103, DG Act, s.14(a)) • Non-Disturbance Notice (OHS Act, s.110, DG Act, s.17(b)) • Improvement Notice (OHS Act, s.111, DG Act, s.17(c)) • Prohibition Notice (OHS Act, s.112, DG Act, s.17(c)) Entry Report WorkSafe inspectors will give a written entry report to the employer or occupier, and relevant Health and Safety Representatives with the following information: • purpose of the visit • times of entry and departure • summary of what the inspector has observed • description of things done by the inspector • powers used by the inspector • if photographs, sketches or recordings were taken and, if so, where these are available • procedure for internal review. Notices Non-Disturbance Notice A non-disturbance notice can be issued to a workplace to prevent disturbance to an incident scene. Improvement Notice Written directions requiring a person to remedy a contravention of the law within a specified time. Prohibition Notice Written directions prohibiting any activity that will, or is likely to, involve an immediate risk to the health and safety of any person. An inspector may recommend a comprehensive investigation if there is clear evidence of a contravention of OHS laws, which may lead to a prosecution or other sentence. Notices – Summary 2008-15 NonImprovement Disturbance Notices Notices Dangerous Goods (Storage and Handling) Regulations 2012 OHS Regulations 2007 – 4.1 Hazardous Substances Total No. of Notices Prohibition Notices 87 0 0 44 0 0 131 0 0 What does an Improvement Notice look like? What does an Improvement Notice look like? Chemical Notices by School Area 2008-15 General 26% Science Laboratories 55% Maintenance Area 4% Technology Workshops 15% Science Laboratory Improvement Notices 2008-15 Labelling of Chemical Containers 8% Other 8% Chemical Register/MSDS 19% Storage of Waste Chemicals 12% Personal Protective Equipment 9% Condition of Chemical Containers 11% Flammable Liquid Cabinet 10% Eye Wash Station 3% Incompatible Chemical Segregation 10% Spill Kits 7% Ventilation in Lab Prep Area/Che m Storage Chemical Register/MSDS – Issues (19%) • Chemical Register does not contain a list of product names, only MSDS • MSDS are not current • Chemical Register is not regularly reviewed and provides inaccurate information on storage location and quantities Chemical Register/MSDS - Solutions • • • • Use DET template or equivalent to record names of all products Schedule a review of Chemical Register/MSDS at least annually Update Chemical Register/MSDS at least annually or as required Where MSDS are unavailable for chemicals, options are: – Dispose of old chemicals – Make a notation in your chemical register that you have made enquiries with the manufacturer/supplier and a current MSDS is unavailable – Obtain a 3rd party MSDS which accurately reflects the chemical composition of the substance in question Storage of Waste Chemicals – Issues (12%) • Containers of substances identified as “waste material” by Science Department employees that were awaiting a decision on how and when they were to be removed from the premises. • These substances were located throughout the Preparatory Room and were identified as no longer required. • Chemicals no longer permitted for use in DET schools e.g. styrene, toluene, formaldehyde Storage of Waste Chemicals - Solutions • • • • Audit chemical stock annually Aim to reduce quantities of required stock and identify all unused stock Collect all hazardous waste chemicals from experiments Label waste chemicals with a product identifier and relevant pictogram – e.g. Organic waste, Heavy metal waste, etc. • When stored, segregate waste chemicals from incompatible chemicals • Schedule removal of waste material annually – coordinate across the school or across networks of schools to manage costs • Hazardous chemical waste should be removed by an EPA-approved waste contractor • Keep records of completed disposal forms • Update chemical register after each chemical collection Condition of Chemical Containers – Issues (11%) • Chemical containers were not sealed correctly, showed evidence of residue/spillage on the outside of the container • Poor condition of container e.g. Sodium Metal resulting in leak of paraffin oil Condition of Chemical Containers - Solution 1. Store chemicals only in containers that are chemically compatible so that leakage/damage will not occur. 2. Frequently inspect containers for signs of damage and aging and dispose where required. 3. Inspect containers for spills or leakage after use and clean immediately if found. Segregation of Incompatible Chemicals- Issues (10%) Lack of separation of incompatible chemicals - DG Class 3 and 4.2 (i.e. Sodium metal) - DG Class 5 and 8 - Acids/Alkalis in DG Class 8 Cabinet Dangerous Goods Compatibility Segregation of Incompatible Chemicals- Solutions Physical Barrier Quantities below table 1 can be stored in a labelled standard laboratory cupboard. Quantities above table 1 must be stored in a chemical storage cabinet suitable to the particular class of chemical and its hazards. Segregation of Incompatible Chemicals- Solutions Separation Distances • Incompatible liquids should be stored a minimum of 3 metres from each other. • Where both incompatible chemicals are solids they should be stored a minimum of 1 metre from each other. Source AS/NZS 3833: 2007 Difficult to achieve Flammable Liquid Cabinets – Issues (10%) • Flammable liquids cabinet does not have a selfclosing mechanism that ensures the door closes tightly and secures the cabinet. – Fire rating compromised – Release of potentially hazardous/flammable vapours • Vent on the side of the Flammable Liquids Cabinet has been modified and PVC piping system extended to the ceiling of the room – Fire rating compromised Flammable Liquid Cabinets - Solutions Cabinet ventilation is not an alternative or solution to poor housekeeping practices. Consider the following precautions: 1. Store chemicals only in containers that are chemically compatible so that leakage/damage will not occur. 2. Frequently inspect containers for signs of damage and aging and dispose where required. 3. Inspect containers for spills or leakage after use and clean immediately if found. 4. Regularly inspect inside of cabinet for spills or leakage and clean immediately if found 5. Always maintain continuous and adequate room ventilation. 6. Opening of packages, transferring of contents and dispensing of chemicals shall not be conducted within or on top of the cabinet. 7. If the self-closing mechanism on the door not work, replace the cabinet. Personal Protective Equipment – Issues (9%) • Lack of supervision of students following safety instructions i.e. wearing gloves. • Failure to implement documented controls on risk assessment e.g. students wearing goggles, apron, gloves. • Lack of suitable Personal Protective Equipment available e.g. specific gloves (chemically impervious) and face masks as per MSDS. Labelling of Chemical Containers – Issue (8%) • Substances were in containers that were inappropriately labelled - chemical symbols only, not full chemical name. Labelling of Chemical Containers Decanted Chemicals - Minimum Information: - Product Identifier - Hazard Pictogram or Hazard Statement 2M Sodium Hydroxide e.g. 2M NaOH Causes severe skin burns & eye damage Note: Chemical labels are available for download from Chemwatch https://edugate.eduweb.vic.gov.au/Services/HR/Pages/ChemwatchMSDSdb.aspx Other issues (8%) • Flammable liquids cabinet located in a different building to where the chemicals are used - requires transportation (DG2012 r.27) • Failure to undertake an investigation following an incident involving a Dangerous Good (DG2012 r.63) • Emergency Management Plan does not contain provision for dealing with an emergency linked to storage and handling of Dangerous Goods (DG2012 r.55(4)) • Chemical storage cupboard was unable to be locked to prevent access to unauthorised personnel (DG2012 r.32) Chemical spills – Issue (7%) Lack of availability of suitable spill kits (DG2012, r.52) Spill kits – Solution A spill kit may contain: 1. Absorbents • Universal Spill Absorbent: 1:1:1 mixture of Flor-Dri (or unscented kitty litter), sodium bicarbonate and sand. This all-purpose absorbent is good for most chemical spills including solvents, bases and acids (with the exception of hydrofluoric acid) • Absorbent pads and rolls: ‘HazMat’ absorbent pads • Acid Spill Neutraliser: sodium bicarbonate, sodium carbonate or calcium carbonate • Alkali (Base) Neutraliser: sodium bisulphate, boric acid or oxalic acid • Solvents/Organic Liquid Absorbent: Inert absorbents such as vermiculite, clay, sand Spill kits – Solution 2. Personal Protective Equipment (PPE) • Hand protection: Chemical resistant safety gloves (i.e. disposable neoprene or nitrile gloves) • Eye protection: Safety goggles • Body protection: Laboratory coat /Corrosion-resistant apron • Foot protection: Enclosed footwear, shoe covers • Respiratory protection: Dust mask/Respirator (If a respirator is required, leave the clean-up to emergency services) Spill kits – Solution 3. Clean-up Materials • Brooms, plastic dustpan and square mouth shovel to sweep up the absorbent material • Paper towels for minor spills • Plastic tongs/ scoops to pick up contaminated absorbent material • A chemical resistant bin (i.e. wheelie bin) with a close fitting lid to hold the volume of spill and absorbent residues prior to disposal • Heavy duty plastic bags for wrapping contaminated PPE Eyewash Station – Issue (3%) OHS Regulations 2007 – 4.1.24: Control of Risk I observed that an eye wash station was not provided in the science laboratory preparation room. I observed Methanol located in the preparation room and was advised that it was being prepared for a Year 12 class. I observed that the MSDS listed this chemical as a hazardous substance. For first aid purposes, it states to flush the eye with running water and continue to flush it for at least 15 minutes. There were a few bottles of eye wash solution located in the first aid kit. This does not allow continuous water flow. There is a risk that an employee may splash or wipe Methanol, which is a hazardous substance, into the eye and not have the means to flush out the eye. Failure to provide adequate emergency eye wash facilities at the work place may lead to a delay in the treatment of injuries, which may increase the severity of the injury. Eyewash Station – Solutions One means of compliance may include, but is not limited to: Provide adequate emergency eye wash facilities for employees within the Science laboratory preparation room, that complies with AS4775 -2007 Emergency eyewash and shower equipment. Ventilation – Issue (3%) The preparation room/chemical store was observed to be located directly off the main science classroom with only one door to access and egress from this room back into the classroom. A fume cabinet was located on one wall and window could be opened if required. No other ventilation or extraction system was observed to have been provided in the room to allow for removal of any fumes that may occur during decanting of dangerous goods or in the event of any spills or incident that may occur whilst handling or using dangerous goods. Ventilation - Solution The occupier of a premises where dangerous goods are stored and handled must ensure that any risk associated with any atmospheric conditions that are flammable, explosive or asphyxiant is eliminated; or if it is not practicable to eliminate the risk, is reduced so far as is practicable. One means of compliance, but not limited to, maybe to install a mechanical ventilation/extraction system within the preparation/ chemical store room. Guidance maybe available in Australian Standard AS1940- 2004 A mechanical ventilation system shall be capable of exhausting 0.3 cubic metres per square metre of floor area or 5 cubic metres per minute, whichever is greater. Air velocity at the air supply outlet shall be greater than 300 metres per minute. What to do if you are issued with a notice? • Under section 115(2) of the OHS Act 2004, a person to whom a non-disturbance notice, improvement notice or prohibition notice is issued must as soon as possible, if the person is an employee, give a copy of the notice to his or her employer. • Comply with the notice or request a review of the decision within 14 days. • Non-compliance can result in an investigation and possible prosecution. Key Messages • 55% of improvement notices issued for chemical noncompliance were in science laboratories. • Five top issues identified were: – Chemical Register/MSDS – Accumulation of chemicals in storage – Condition of chemical containers – Segregation of incompatible chemicals – Flammable liquid cabinets • Take preventative steps to avoid an improvement notice. • If issued with a regulatory notice you must comply.