American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX Field-Scale Simulation of WAG using Pore-Scale Network Modelling Suramairy, R1, Geiger, S2, Dijke, R3, Al-Dhahli, A4 Petroleum Engineering Department, Koya University, Kurdistan Region, Iraq. 2 Institute of Petroleum Engineering, Heriot-Watt University, Edinburgh, UK. 3 Institute of Petroleum Engineering, Heriot-Watt University, Edinburgh, UK. 4 Petroleum Develeopment, Oman. ramyar.adnan@koya.edu.iq 1 Abstract: In the recent years the interest in water alternating gas (WAG) increased as tertiary recovery method. This method has been applied successfully in many fields around the world. The WAG process results in three-phase flow zones in which its real mechanism still not well understood. Therefore; it was important to understand and well describing the multi-phase flow properties (relative permeability and capillary pressure) which controlling the WAG process. In this study we used pore-scale network modeling to simulate WAG injection at field scale. Network models being used as alternative for empirical methods since they are physically-based tools which integrated all pore-scale mechanisms. Unlike empirical approaches were have little physical basis. New developed network have been used which integrated formation and collapse mechanism for oil clusters, representing more complexity of pore structure in addition to implementing multiple displacement process. Three-phase relative permeability and capillary pressure have been obtained by simulating network model which used for our reservoir simulation model. We studied the effect of WAG on recovery factor by applying some injection scenarios. Then we studied the effect of different WAG ratios on improving overall WAG performance. Keyword: Relative permeability, capillary pressure, three-phase, interfacial tension, residual, ternary, ratio, breakthrough, clusters. 1. Introduction In the recent years the interest in the Water-alternating –gas (WAG) increased as a recovery method technique. This EOR technique has been successfully applied in several oil fields and especially in the Middle East carbonate reservoirs to improve their recovery [10]. Since it has been estimated that more than half of the world unrecovered reserve of oil contained in the carbonate rocks in the middle east. WAG injection tends to improve the oil recovery through contacting the unswept zones, especially the attic or cellar oil by segregation of the gas to the top or the accumulation of the water to the bottom. WAG reduces the residual oil as a result of injecting two fluids (gas and water), and three-phase zones may obtain lower remaining oil saturation. In few words the WAG will improve the microscopic displacement [10]. 1 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX Despite the remarkable progress in the WAG process results, but the real mechanism of the three-phase flow which controls the process is still not well understood. The use of WAG must be accompanied with well description of the multi-phase flow behaviour which is controlled by relative permeability and capillary pressure. It is difficult and expensive to measure the relative permeabilities and capillary pressure for the three-phase flow, in addition to the uncertainty results present at low oil saturation [22]. The measurement of the relative permeabilities poses a particular challenge, since there are an infinite number of different displacement paths. This because three-phase displacement including various two independent saturations. Thus, it is impractical to measure relative permeabilities for all three-phase displacement take place in the reservoir [7]. Hence, empirical expression has been used to compute the relative permeabilities and capillary pressure for the three-phase based on the available two-phase data [5, 7, 21, 31, 32]. However, those empirical models have no or little physical basis and therefore; fall to capture the oil flow at its low saturation and this indicates imprecise prediction of residual oil. An alternative approach has been used to develop the physically-based three-phase network models which integrate all the relevant pore-scale mechanism and tuned to match the two-phase data in order to predict the relative permeablities and capillary pressure. This should improve the understanding of the three-phase flow and minimizing the uncertainty during gas injection projects. In the network models two or three dimensional noodles of wide pores connected by narrower throats will be represented and will be used as simulation tool to predict the relative permeabilities and capillary pressure [8, 9]. The first representation of the multiphase flow by the pore-networks was by Fatt in the 1950’s [13, 14]. Recently, there has been growing interest in using the pore-scale modelling. In the last years many of these models have been developed [16, 19, 25,26, 27, 29, 34]. The new model that will be used here has been developed to include thermodynamic criterion of formation and collapse of the oil layers (van Dijke and Sorbie, 2007, van Dijke and Sorbie, 2003) which will be able to predict the residual oil accurately by capturing the flow of oil film/layer which affects the relative permeability at low saturation. This model also offer the possibility of mimic the complexity of the real pore structure by using inputs of geometrically and topologically equivalent networks. In addition to that, the model has carried out the oil clusters flow by multiple displacements as observed experimentally [30, 31] to give more accurate prediction for the residual oil by giving more realistic phase distribution on the network [2]. In this project we will use the network model reconstructed form the network constructed from Berea sandstone to obtain the three-phase relative permeabilties and capillary pressure which will be used in the simulator to understand the mechanism of the WAG in enhancing oil recovery. Also we make a comparison between the oil-wet system and the water-wet system through running several cases with different WAG scenarios. This paper focuses on reviewing the literatures and studies carried out on WAG projects and some of the statistical data that applied during real WAG projects and the results obtained from that. Second chapter presenting the steps of obtaining input parameters for WAG simulation. First we started with 3D network simulation to obtain three-phase properties (Kr and Pc) necessary for running the reservoir model. Then the model will be run for some scenarios with geological uncertainty model for Brugge field. Then investigating the factors effecting WAG performance and comparison between network results and empirical methods. In the last chapter 2 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX we are reviewing the results for three-phase relative permeabilities and WAG simulation at field scale and analysing those results. The chapter also highlighted the necessary points involving in the results and important points for future work. The main aim of this project is investigating the effect of water alternating gas (WAG) injection as tertiary recovery method on the recovery factor in heterogeneous reservoirs by using sets of relative permeabilities and capillary pressure obtained from pore-scale network model using Brugge field reservoir model. The model also has been run to analyse the uncertainty during WAG injection by comparing uncertainty raised from different relative permeabilities and different geological models for Brugge field. 2. Methodology 2.1. Network Model Discription The developed model as described by [2] will be used since it is a physically-based simulation tool. This model enables us to obtain the multi-phase flow functions at different rocks wettability. Here we will briefly describe the main features of the model: 1. Thermodynamics criterion for capillary entry pressure for the formation and collapse of the oil clusters has been applied. This will enable the model to accurate prediction of the residual oil at low oil saturation since it succeed to capture the wetting films and flow of the oil that affect the relative permeability. 2. Multiple displacement implementation which allows the accurate modelling of the disconnected phase layers/clusters during high WAG floods. The multiple displacement chain start begins with the invaded phase clusters and ends within connected phase to the outlet and the favourable chain during three-phase flow will be found. 3. The model used realistic 3D networks which preserving the topology and pore-space shapes that extracted from reconstructed method and CT images. The network consisting of pore bodies (nodes) connected through narrower throats (bonds) this will enables easier calculation of the intra-pore flow properties. 2.2. Network validation The validation of the networks has been performed and described in details [2]. We briefly reviewing the validation process in this section as has been achieved. The results from both experimentally and the predicted values from the network model which shows excellent agreement. In the water-wet system the three-phase relative permeability of water and gas predicted by the network model and compared to the results determined experimentally by [22] and the conclusion of that was that, the gas is the less wetting phase therefore; its relative permeability could be represented as a function of its own saturation. The non-zero gas relative permeability could not be predicted at low gas saturation therefore; the perfect agreement has been observed at high gas saturation figure (1). For the water phase which is the most wetting 3 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX phase in the system in which the relative permeability of the water will be the function of its saturation figure (2) Figure1. Comparison of gas relative permeability by network model with the experiment data of three-phase flow by network model and with experimental [2] Figure2.Comparison of water relative permeability by network model with the experiment data of three-phase flow by network model and with experimental [2] Figure1. Comparison of oil relative permeability by network model with the experiment data of three-phase by network model and with experimental flow [2] 4 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX 2.3. 3D Network Simulation We have run the network simulation to predict the three-phase properties (relative permeabilities and capillary pressure). The realistic 3D pore-network extracted from the reconstructed pore space of Berea sandstone which will be used as inputs data to our model. We used three networks (A, B and C) table (1)APPENDIX. The simulation has been carried out for (water-wet) system. A- Initially the pores of the network are fully saturated with water B- Oil flooding (Primary Drainage) During the primary migration (Drainage), the oil invades the pores of low capillary pressure. The water could exist as films/layers. C- Water Flooding (Imbibition) After the Drainage the wettability of the system (pores) changed by altering the contact angles. The second flood (Imbibition) starts. The water will invade the oil in the pores in which the water existed as films. The oil clusters might be collapsed during that flood D- Gas injection At this stage the gas will be injected into the system. Here there is a possibility of formation of oil clusters which separates the water films and gas bulks. This could be created if the gas invaded pores within both oil bulks and water films Figure 4. Displacement process takes place in network model during the 3D network simulation 5 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX 3. Measurement of Relative permeabilities and Capillary pressure 3.1. Two-phase flow In order to initialize our reservoir model we need to compute the relative permeability for the two-phase system. We run the network model for two different systems (gas-oil) and (oil-water) systems. In the gas-oil system we injected oil into the network which originally saturated with water. This enabled us to obtain the relative permeability of gas (Krg) and the capillary pressure for that system (Pcgo). For the oil-water system, water injected into the pore of the networks which are saturated with oil to the connate water saturation. At this level we determined the water relative permeability (Krw) and the capillary pressure (Pcow) of the oil-water system. Scaled Network saturation Swi=0.2 0.15 Krw 0.1 0.05 0 0.2 0.3 0.4 0.5 0.6 0.7 Water saturation Figure 5. Two phase relative permeability curve for network A 3.2. Three-phase flow To launch the simulation model for WAG injection the relative permeabilities of three-phase flow should be provided. By simulating our network model, we were able to measure the threephase relative permeability which presented during the displacement process takes place in each of the networks. Initially the network is fully filled with water (water-wet) rocks figure (4-A). Then oil flooding begins to the network which represented the primary drainage of the oil from the source rock to the reservoir. The invaded oil will fill the network pores up to the connate water saturation (Swc) and displacing the water figure (4-B). This stage representing the initial reservoir state. After that we have changed the contact angles to represent the wettability alteration in the reservoir during ageing from water-wet to oil-wet. Then we ran the network model within water flooding (Imbibition) in which production process modelled for the reservoir within water injection figure (4-C). The water injection continued up to the predetermined water saturation (Swi). At the final stage the network simulation within gas injection (tertiary gas injection) has been performed in which representing the production processes in the reservoir within the gas injection figure (4-D). This 6 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX process repeated for different paths of Sw to obtain reasonably set of data which will be able to represent the three-phase relative permeability in the regions within the three-phase saturations in the reservoir figure (6). The results of three-phase relative permeability will be discussed in the next chapter. Krw Krg Kro Figure 6. Three-phase relative permeability curve for network A 4. Reservoir Model Brugge filed is a complete synthetic field which was built from zero by (TNO). The geological structure of this field consists of stretched half-dome in the east/west direction with a fault of large boundary at the northern edge and an internal fault with 20° angle of modest throw at the northern edge. The field dimensions are about (10x3) km. The original model which was highresolution composes of 20 million grid cells with each cell dimension of (50x50x0.25) m. This model was gathered with properties including those properties used for the reservoir simulation like (porosity, permeability, NTG, water saturation, etc.) all these properties was measured in real fields in order to be able for generating well-log data. The original model was upscaled to a 450,000 grid cell which was performed arithmetically for the porosity and flow-based upscaling for the permeability. This model formed the basis for the truth case for the further reservoir simulations consisting of 60,000 grid cells [28]. The reservoir model used the “truth” case which consists approximately of (75x75x2.5) m grid block size with total active grid-blocks of 327,067. This reservoir is under-saturated oil reservoir. Total 30 wells presented 20 producers and 10 injectors figure (1)APPENDIX, all these wells had only one perforation section during the first 10 years. After that three perforated sections have been used in all the wells and this increased the well rates from 2,000 to 3,000 from the year 10 through the year 30 [28]. Table (3)APPENDIX shows main parameters for the reservoir simulation model. Three networks have been used which represented types of for the reservoir. These networks have been selected based on their permeability distribution, figure (2)APPENDIX to provide more heterogeneous system. 7 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX 5. Results and Discussion 5.1. Three phase relative permeabilities The ternary diagrams in the figures (3, 4, 5)APPENDIX represent the three-phase relative permeability which obtained by 3D network simulation for different saturation (Swi) paths for water-wet system The most common feature for the all the three networks is that the low residual oil could be achieved during gas injection. In the water-wet system high residual oil was observed during the water injection than for gas injection figures (3, 4, 5) APPENDIX. This related to the fact that during the water injection the oil layers might collapse and since in the water-wet system the oil is the intermediate wetting phase. Therefore; the collapsed oil layers will be surrounded by water wetting films leading to disperse the oil to smaller clusters which reduce the connectivity between the oil clusters and more broken oil clusters trapped. Hence this will result in high residual oil. During the gas injection more oil will be displaced and this attributed to the oil phase which present as a layer phase sandwiched between water films and gas bulks. This will give the possibility of formation of the oil clusters. However; the gas could displace oil when invading pores fill with water films and oil bulks figure (4-D). As the water saturation increase the less oil will be displaced by gas. This gives an indication that less oil clusters connected to the outlets. The gas then start to displace water as it connected to the outlet while the oil at this point trapped by water. At the last two saturation paths in network (A), gas displaced directly water since oil phase disconnected and only water connected to outlets. In network (C) it has been observed that gas displacing oil and water alternatively figures (3, 4, 5) APPENDIX. 5.2. Field-Scale WAG Injection We used the Brugge field reservoir model and the relative permeabilities generated by simulating the networks. We ran the model for (water-wet) system as stated in table (2)APPENDIX. We investigated the effect of WAG injection on enhancing the recovery by applying some of the scenarios listed in table (4) APPENDIX. For the water-wet system, the lowest recovery found during injecting only gas figure (7). This related to the early gas breakthrough takes place in the reservoir figure (8). It has been observed that most of the injected gas displacing oil in the upper layers as a result of the gravity segregation before starting to escape and being produced which reducing the recovery fig. (8). Implementing WAG injection showed improvement by (3%) in recovery comparing to that one achieved by only water injection at one hydrocarbon pore volume injection fig. (7). In figure (8) the difference between red and black lines represents the additional oil recovered by WAG. Recovery during water injection in WAG obtained more recovery for the same period during only water injection and this attributed to the effect of the gas being used during WAG which gives the raise for more oil to be displaced. After some periods, no significant increase observed in WAG recovery comparing to water injection recovery. This related to the high mobility of the gas and its low density which cause the gas to move to the top of the reservoir. Therefore; gas breakthrough and more gas will be produced and this will reduce the recovery, since the gas enhance the sweep efficiency if it trapped whereas; at this point it escapes and 8 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX leaving residual oil. Therefore; the WAG cycles starting with water flood are more efficient than those starting with gas flood figure (6). Figure 7. Oil recovery for water-wet system using WAG scenario 7 stated in table (4) Figure 3. Gas effect on recovery during WAG injection 9 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX 5.3. Effect of WAG Ratios The effect of WAG ratios on the overall performance has been investigated during water-wet system. We run the model with five WAG ratios (1:1, 1:2, 2:1, and 1:3, 3:1). The 1:1 WAG ratio showed high recovery obtained by different ratios. WAG ratios with high water rate (3:1, 2:1) overlapping each other and showed difference in recovery of about (10%) higher than (1:2, 1:3) which are producing more gas figure (9). FOE (fraction) of OOIP 0.6 0.5 0.4 0.3 WAG ratio 1:1 WAG ratio 2:1 WAG ratio 3:1 WAG ratio 1:2 0.2 0.1 0 0 0.5 1 1.5 2 2.5 Hydrocarbon pore volume injected Figure 9. Oil recovery for different WAG ratios 6. Conclusion We simulate WAG injection at field-scale to predict oil recovery by using pore-scale network model which represent physically-based simulation tool. The new developed network model [2] being used to simulate some WAG scenarios with the presence of uncertainty in relative permeabilities and geological realisation of the Brugge field. We used three networks which extracted from pore space reconstructed methods of Berea sandstone. Three-phase relative permeabilities and capillary pressure obtained by simulating the pore-scale networks for waterwet system. The results showed that high residual oil obtained during water flooding than during gas injection. This could be attributed to the snap-off of oil in the pores by the surrounding water and which leads to break the oil layers into small clusters and trapped by water. While during gas injection the formation of the oil clusters gives the possibility for more clusters to be connected to the outlets of the pores and hence reducing the residual oil. We then used the outputs (relative permeability and capillary pressure) to run the WAG simulation at reservoir scale. The simulation results showed that lowest recovery achieved by injecting only gas due to high gas mobility and lower density which moves to top of the reservoir and breakthrough. The recovery could be improved by (3.5%) using WAG injection. WAG scenarios started with water as first flood were more efficient. Many WAG ratios have been applied and the (1:1) ratio showed more efficiency. 10 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX 7. References: [1] Al-Dhahli, A., Geiger, S., and van Dijke, M. I. J. (2011). "Three-Phase Pore-Network Modelling for Mixed-Wet Carbonate Reservoirs." 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SPE/DOE Symposium on Improved Oil Recovery, Society of Petroleum Engineers, Tulsa, Oklahoma, USA. 12 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX APPENDIX: Table 1: pore networks parameters Parameters Networks A B C Number of Nodes Number of Bonds 9315 16590 12786 21438 17657 28404 Permeability mD 1390 472.678 29.6618 Clay porosity % 0.0014 0.006506 0.2598 Net porosity % Total porosity % 19.5281 19.5295 16.5346 16.5411 7.26506 7.52488 Formation Factor 28.9778 48.1238 329.337 Table 2: Properties of the wetting system Wettability system Contact angles (degrees) θow θgo θgw Case Water-wet 0-30 0 0-25.3 Figure1. Brugge field initial reservoir model 13 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX Figure 2. Selection of networks based on porosity and permeability distribution for Brugge field (Peters et al. 2010) Table 3: Main reservoir simulation parameters Parameters Values Pressure 2,466 psi @ 5577 ft depth Oil water contact (OWC) 5498.5 ft Free water level 5505 ft Compressibility 3.5x10-8 psi-1 Producers and production rates 20 producers (5000 rb/d) @ 725 psi Injectors and injection rates 10 injectors (10000 rb/d) @ 2611 psi Water cut allowed 90% 14 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX Table 4: WAG injection scenario Number WAG ratio 1 1:1 Scenario First flood Pure water injection Water 2 1:1 Pure gas injection Gas 3 1:1 21 WAG cycles (1 year water- 1 year gas) Water 4 1:1 21 WAG cycles (1 year gas- 1 year water) Gas 5 1:1 7 WAG cycles (3 years water- 3 years gas) Water 6 1:1 7 WAG cycles (3 years gas- 3 years water) Gas 7 1:1 4 WAG cycles (5 years water- 5 years gas) Water 8 1:1 4 WAG cycles (5 years gas- 5 years water) Gas Kro Krw Krg Figure 3. Network (A) Relative permeabilities Figure 4. Network (B) Relative permeabilities 15 American Journal of Oil and Chemical Technologies; ISSN (online): 2326-6589; ISSN (print): 2326-6570 Volume X, Issue X, June 20XX Figure5. Network (C) Relative permeabilities Figure 4: Oil recovery for water-wet system using WAG scenarios stated in table (4) 16