AAA Value Chains: Agility, Adaptability and Alignment Hau L. Lee Stanford University Strategies to Win Agility Challenges Implications Increasing sources of uncertainties Uncertainty drives need for flexibility Changing needs for products/markets/time Supply chains to fit changing needs Trend to distributed supply chains Differential interests of multiple players Adaptability Alignment Agility Regular Supply Chains SER Supply Chains • Information integration • Visibility, transparency, communication • Sense and response • Process monitoring • Design for postponement • Design for Environment • • • • • • • • • • Agile logistics Super-efficient Supplier coordination Supplier innovation Contingency planning Smart logistics Total waste elimination Supplier collaboration Supplier innovation Contingency planning Adaptability Regular Supply Chains SER Supply Chains • Evolving journey • Adapt strategies for different times, markets, and products • Dynamic responses to changing regulations, industry standards, and trade agreements, etc. • Product life cycle management • Evolving journey • Adapt strategies for different times, markets, and products • Proactively mobilize industry-wide efforts to create standards and tools, and dynamically respond to changes • PLC management Alignment Regular Supply Chains • Role realignment • Mission synchronization • Incentive alignment • Integrated performance measurement • Leadership SER Supply Chains • Shared ownership of compliance, open sharing • Common goals (+ vendors, business partners, NGOs) • Cost, risk and gain sharing • Integrated performance measurement; including business results • Leadership, involving 3rd party support Examples of AAA Enterprises Netafim An irrigation dripper producer aiming at: • Preserving water – one of the world’s most precious resources • Increasing global food production to bring relief to many less privileged • Supporting universal efforts to improve the quality of the environment and the beauty of the planet Projected Water Shortage 2025 Physical water scarcity Economic water scarcity Little/no water scarcity Not estimated Seckler et al, 2002 Netafim Afghanistan Corporate Car Water, fertilizer & energy management Crop Management System: IrriWise Radio GSM EC/pH Control Netafim Irrigation University • • • • Technical & agronomist education International knowledge sharing Professional studies programs Local hands on instruction. Supply Chain Evolution Revenues (Millions $) Manufacturing efficiency to be “best drip irrigation equipment company” 500 450 400 350 Agility to mass customize equipment in expanded but diverse market 300 250 200 150 100 50 0 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Solution provider – “More yield with less water” AAA Value Chain at Netafim Agility Innovative technology for most efficient & effective irrigation, manufacturing and order fulfillment excellence, use of IT Adaptability Mass customized products to adapt to different geographies, climate and products; greenhouse project management offerings Alignment Customer solutions for win-win higher yield with less water, education of customers, migration from product to service Soy Bean Supply Chain in India ITC Farmers Inbound logistics in bulk Mandis Outbound logistics & payment • Display & visual inspection • Auction (spot market) Other Buyers • Congestion at Mandis can hold up farmers for days. • Price uncertainty faced by farmers – material flow must precede price information discovery. • Farmers rely on word of mouth or localized previous prices. • Farmers vulnerable to delayed payments. Source: Anupindi & Suvakumar, 2007 ITC e-Choupal Internet Kiosk e-Choupal Market conditions, prices, weather, knowledge Farmers ITC Mandi Prices Processing Authorized Prices Mandis • • • • Other Buyers Selected farmers (Sanchalak) maintain computers and inspect products. Price transparency provided to farmers. Direct sales to ITC enabled. Material flows occur only after sales to ITC or price discovery to Mandis. Source: Anupindi & Suvakumar, 2007 Win-Win Value Proposition 120 After Farmer ITC 215 370 Before 0 375 200 400 600 Transaction Costs in Rupees per metric ton Source: Anupindi & Suvakumar, 2007 800 ITC e-Choupal • 6,000 e-Choupals & more than 120 hubs in 9 states, 36,000 villages; empowering 3.5 million e-farmers. 6,000 eChoupal installations • Started with soya bean, now covering wheat, coffee, shrimp and other aqua products. • Reverse flow of fertilizers, household goods, seeds, etc. back to farmers. • Aims at extending to 100,000 villages and 10 million e-farmers in next decade. AAA Value Chain at eChoupal Agility Restructuring information, physical & financial flows for transaction efficiency & supply/demand matching Adaptability Product & geography expansion; product quality differentiation; using reverse channel for new business offerings and service Alignment Win-win for farmers and ITC, savings for consumers, higher quality with more variety for consumers AAA Value Chain at eChoupal Agility Restructuring information, physical & financial flows for transaction efficiency & supply/demand matching Adaptability Product & geography expansion; product quality differentiation; using reverse channel for new business offerings and service Alignment Win-Win for farmers and ITC, savings for consumers, higher quality with more variety for consumers Hugo Boss Marks & Spencer Next Lacoste Esprit Abercrombie & Fitch GAP/Banana Republic Brooks Brothers Nautica Nordstrom JCPenney Tommy Hilfiger J.Crew Nike Polo Ralph Lauren Esquel Culture Ethics • Be a Good Citizen and a Good Employer Environment • Cherish the Environment Exploration R&D Innovations • Wrinkle-free garments • High performance • Antibacterial finishing • Explore and Embrace Innovative Solutions • Cashmere-like cotton Excellence • Genetic engineering for cotton breeding • Reduce Waste through Functional Excellence Education • Dare to Err but Quick to Learn • Nanotechnology in fabric finishing Sustainable Practices • Organic cotton farms certified by OCIA (Organic Crop Improvement Association) • New technologies to reduce dyeing cycle and chemical usage • Use of natural resources (clays & enzymes to replace chemicals) • Water conservation by special irrigation methods in cotton farms • Dust collection, power efficiency, recycled heat, water treatment and reuse in manufacturing • Educating Xinjiang communities on environmental preservation Organic Farm AEA/AEC ALTAY 阿勒泰 TACHENG 塔城 Kramay City BORTALA 克拉玛依 博尔塔拉 Organic Cotton Development 市 XJE/TPE YILI 伊犁 Organic Cotton Consumption (tons) CHANGJI 昌吉 Heboksel 和布克赛尔 URUMQI 乌鲁木齐 KEZILSU KIRGIZ 克孜勒苏 KASHI 喀什 WFC 丰达 AKESU 阿克苏 TURPAN 吐鲁番 Shaya 沙雅 Awati 阿瓦提 HETIAN 和田 BAYINGOLIN 巴音郭楞 50% self-sufficient HAMI 哈密 500 450 400 350 300 250 200 150 100 50 0 03 04 05 06 07 08F Innovative Organic Farming • Cotton consumes 11% of pesticides while occupying 2.4% of world’s farm lands. • Fertilizers create nitrate pollution. • Esquel’s R&D developed innovative farming methods: – Soil and fertilizer management – Cultivation technologies – Pest and disease control • Turned organic cotton farms from yield of lower than 50% of conventional method to 20% higher. • From 2005-7, yield increased from 40-50 kg/mu to 90-100 kg/mu. • Highest yield in Xinjiang and China. • Organic farms at 630 mu today with aim at 1,270 mu in 2012. Micro Financing • An exploratory project initiated by Esquel and Standard Chartered Bank • Help farmers in remote area to increase their living standard and increase yield by investing in irrigation systems. • From Dec 2007 to Nov 2008, RMB 3M to be loaned, at RMB 15,000 per capita. Eco-Mobile Lab in Xinjiang Schools in Farms & Factory Locations Building Schools in Local Communities New School Opening Ceremony AAA Value Chain at Esquel Agility Innovations for power efficiency, sustainable farming and manufacturing practices, ethical treatment & education of employees Adaptability Continuous R&D innovations in product functionalities, farming methods, and manufacturing processes Alignment Contributions to communities where farms and factories are, champion industry-wide social responsibility in China Summary World class value chains require capabilities in Agility, Adaptability and Alignment. AAA capabilities also required for socially and environmentally responsible supply chains. AAA value chain is key to super-AAA business, social responsibility and sustainability performances.