P09029 – Robotic Hand Improvement Casey Dill(ME), A.J. Connors(EE), Andrew Torkelson(ISE) Faculty Guide – Dr. Kathleen Lamkin-Kennard February 12, 2009 Revision 4 Risk Level Status/Contingency No air muscles can meet specs Previous generation's design for air muscles cannot be scaled up properly High Air muscles cannot provide enough displacement Med Air muscles can be purchased from www.shadowrobot.com Purchase commercial air muscles, which have been shown to reach larger sizes change placement of muscles off of arm) or use a different method of motions (i.e. stepper motor) Air muscles break/fail/rupture/explode during use High have backup / make more Arm cannot support own weight High Use larger/more air muscles. Arm cannot support additional loads Med Use larger/more air muscles. Insufficient movement (range of motion) Med CAD model shows that the range can be achieved Cannot achieve a degree of freedom (i.e. wrist rotation) Low MedModel cannot render at pace with control system High CAD model shows that the range can be achieved Med Control system cannot achieve specified accuracy Med Control system cannot interface with SolidWorks High Control system cannot interface with prototype Med Computers in the labs have been fast enough to render moving models Create an ad-hoc interface (via SolidWorks macros or other means) 7 DOF (wrist, forearm, elbow, shoulder) Ranges of motion are near that of human Uses air muscles; can lift about 58 lbs. Meant for therapy, not independent motion Provides 145° elbow flexion, 80-90° supination, and 50-80° pronation Turns arm with “chopstick action” *Also features -5 elbow extension Features elbow w/ 280° of bend, and wrist w/ 360° of twist + 300° of bend Weighs 30 lbs. and lifts 3 lbs. 0.5 m/s movement speed Also an iterated project http://www.shadowrobot.com/hand/techspec.shtml http://zone.ni.com/devzone/cda/tut/p/id/6183 http://www.robotcub.org/misc/papers/07_Tsagarakis _Caldwell.pdf http://ieeexplore.ieee.org/ielx5/4279972/4279973/0 4280069.pdf?tp= www.engineering.wright.edu/~jmenart/sdesign/128-00_Presentation-final.ppt Short video of the mechatronics toolkit in use http://www.ni.com/niweek/2008/keynote/simulation_w ith_solid_works_and_motion.htm Second Video Cosmos Motion and Labview Special Considerations •Materials needed will vary depending on what’s left over from P08023 •Similar parts and materials will be used form P08023 for constancy between the iterations and because they have been tried and tested •Exact budget details are still not known Part Cost PC USB Cables DAQ Relay Board Relays Slide Potentiometers $ 1,000.00 each $ 5.00 each $ 60.00 each $ 100.00 each $ 5.00 each each Rotary Potentiometers Wire Transformers Solenoids $ $ $ $ 10.00 each 5.00 100ft. 25.00 each 20.00 each Aluminum Block Pneumatic Tubing Pneumatic Fittings $ 38.46 per foot Manifold Air Tanks Various Nuts & Bolts Bearings Flow Control Valves $ 17.00 each $ Unit Qty Total Manufacturer Electrical Systems 0$ - McMaster 1$ 5.00 McMaster 0$ - McMaster 1 $ 100.00 McMaster 8$ 40.00 McMaster 0$ - McMaster 4$ 40.00 McMaster 1$ 5.00 McMaster 1$ 25.00 McMaster 8 $ 160.00 McMaster Mechanical Systems 1$ 38.46 Online Metals ?? ?? 1$ 2?? $ 2$ 8 7.83 each $3 each Total 17.00 Roessel 25.00 McMaster 15.66 McMaster $24 Global Spec 471.12 Website Notes www.mcmaster.com www.mcmaster.com www.mcmaster.com www.mcmaster.com www.mcmaster.com www.mcmaster.com Provided Provided www.mcmaster.com www.mcmaster.com www.mcmaster.com www.mcmaster.com www.onlinemetals.com http://www.wirecare.com http://www.mcmaster.com http://www.roessel.com/ www.mcmaster.com www.mcmaster.com http://www.globalspec.com 2"x3" bar