Poorvi Kalaria Andy Grimes Tara Palmer Vicki Huff Jack Yang Roman Maire Motohide Ho Greg Freeman Nick Gurtowski Sanjeev Ramaiah System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 2 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 3 Mission Objectives • Design an aircraft with supersonic capabilities that is able to link major business city pairs. • Compete with other existing aircraft on the market. Aerion Corporation SBJ Lockheed Martin QSST Dassault Aviation HISAC Team 1 Sukhoi S-21 4 System Requirements Review • First and Business class seating • Prime design focuses are cruise Mach number and cruise efficiency • Will fly only overseas due to FAR36 and to avoid the ill effects of sonic boom overland • Around 203 units will be sold in order to operate profitably between 19 city pairs • Still air range is 5450 nmi. • Design cruise altitude is 50,000 ft. • Design maximum cruise Mach number is 1.8 Team 1 5 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 6 Major Design Requirements • Takeoff field length • Landing field length • Door height above ground • Airframe life • Range • Number of passengers • Cruise Mach number • Cabin volume per passenger Team 1 • Operating cost • Cruise altitude • Cruise efficiency • Cumulative certification noise • Stall speed • Wing span • NOx emissions 7 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 8 Aircraft Concept Selection • Pugh’s Method – Evaluation of designs • Process Overview 1. 2. 3. 4. Choose criteria Form matrix Choose datum Run matrix and evaluate results 5. Choose new datum 6. Iterate until “winning concept” is found Team 1 9 Aircraft Concept Selection • Initial Concept Selection Concept Description Categories – Each group member designed his or her own design – Based on agreed-on categories – – – – – – – – – – • Initial Datum – Concorde Nose Type Canards (Yes or No) Fuselage Design Wing Type Engine Placement Engine Inlet Geometry Nozzle Geometry Tail Configuration Gear Type and Placement Door Placement • Two Iterations Completed – Thirteen concepts evaluated Team 1 10 Initial Concept Designs Team 1 11 Initial Concept Designs Team 1 12 Aircraft Arrangement Team 1 13 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 14 Advanced Technologies/Concepts • Components – – – – – • Other Technologies – Skin and structural materials – Compression lift Engine selection Inlets Combustors Nozzles Wing tips Team 1 15 Engine Selection • Supersonic Regime Considerations – – – – Operation power Limit on pressure ratio Engine noise Combustion emissions Team 1 16 Engine Selection • Medium Bypass Turbofans – Variable cycle technology • Superior efficiencies – Higher TSFC – Reduced turbine temperatures Image: "Aircraft Design: A Conceptual Approach" - Daniel Raymer Team 1 17 Combustor Technology • Nox Emissions – Direct functions of Gas temperature • Cannot remain above 3300° F for too long • Unacceptable levels of Nox • Efficient Mixing – Increase full vaporization prior to injection Image: "Engine Design and Challenges for the High Mach Transport" ~ Koff Inlet Design • Ramp Inlet • Variable Inlet Geometry – Mass flow requirements – Shock creation and control Image: "Aircraft Design: A Conceptual Approach" - Daniel Raymer Team 1 19 Inlet Design Analysis • Drag Trends – 2-D Ramp vs. Axisymmetric – Increase in drag Image: "Aircraft Design: A Conceptual Approach" - Daniel Raymer Nozzle Design • Variable Nozzle Geometry – Better match between different operating conditions • Ejector Nozzle – Used with variable geometry Image: "Aircraft Design: A Conceptual Approach" - Daniel Raymer Team 1 21 Wing Tip Inclusion • Advantages – Reduction of the AR during cruise – More stability surfaces – Reflection of the oblique shock (extra compression) • Disadvantages – Extra complexity – Extra weight – May interfere with landing constraints in case of failure Team 1 22 Advanced Concepts: Materials • Factors: – Performance at high temperatures • Skin temperature increases more rapidly at higher speeds • Raymer: 350° average skin temperature at Mach 1.6-1.8 – Affordability – Efficiency • Corrosion • Service Life – Availability Team 1 23 Advanced Concepts: Materials • Aluminum Alloys – – – – – – – – Most widely used Abundant Moderate cost Excellent strength-to-weight ratio High strength: 7075 Aluminum Lithium Alloy comparable to composites 250°F maximum operating temperature Weak in fracture toughness and creep resistance Team 1 24 Advanced Concepts: Materials • Titanium Alloys – – – – – – – – – High stiffness Resistant to high temperatures Corrosion resistant High strength to weight ratio Difficult to form Excessive weight Expensive (5X aluminum) Primary use on wing and tail leading edge Also, engine components and landing gear Team 1 25 Advanced Concepts: Materials • Composites – Weight reduction – Filament-reinforced: high strength to weight ratio and weight savings – Graphite Epoxy (Carbon-fiber composite): high strength-to-weight ratio but very expensive (20X aluminum) – Max temp: 350° Team 1 26 Advanced Concepts: Materials • Composites: – Cannot accept concentrated loads – Strength affected by many factors – Susceptible to damage – Internal damage difficult to find – Difficult to repair – Complex material properties Team 1 27 Advanced Concepts: Materials • Aerion: – Wing: Carbon Epoxy • Leading edge: Coated with metal for erosion resistance – Fuselage: Aluminum & Composites • QSST: – No new “breakthrough” materials • XB-70 – Stainless steel – Sandwiched honeycomb – Titanium Team 1 28 Advanced Concepts: Materials • Next Steps: – 2020: vast advances in composites – Two main focus points: • Weight & temperature – Different materials in different locations – Work with sizing • Determine maximum loads – Look into joints & sealants Team 1 29 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 30 Initial Cabin Layout Team 1 31 Initial Cabin Layout Team 1 32 Initial Cabin Layout Emergency Exit Emergency Exit Emergency Exit Boarding Door Team 1 33 Initial Cabin Layout •First Class Seat Pitch = 46” •Business Class Seat Pitch = 42” •1 Boarding Door (1R) •3 Emergency Exits •2 Lavatories Team 1 34 Initial Fuselage Dimensions • Length = 196’ • Width at Max = 9’ • Width at Tail = 4’ Team 1 35 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 36 Constraint Analysis / Constraint Diagram • Major Performance Constraints: -Cruise • 1g Steady Level Flight, M = 1.8 at h=50,000 ft • Assuming Standard Atmosphere Conditions -Subsonic Maneuver • 2g turn at 250 knots at h = 10,000 ft • Assuming 92% of the take off weight -Takeoff Ground Roll • 6000 ft at h = 0 ft • +15° Hot Day -Landing Ground Roll • 4000 ft at h = 0 ft • +15° Hot Day -Second Segment Climb Gradient • above h = 0 ft • +15° Hot Day Team 1 37 Basic assumptions made for each constraint Cruise Subsonic Maneuver Take Off 2nd segment climb Landing Engine Lapse Rate (α) 42 % 82% 99 % 99 % 99 % 25 % Reverse T Weight fraction (Wi/Wo) 91 % 92 % 100 % 100 % 100 % 1.9 2.6 2.6 2.6 2.6 1.2 1.2 1.2 AR Oswald Efficiency LE angle 82 % 60o CLmax Cdo 0.018 CDW 0.022 0.018 Number of engines 3 Climb Gradient 2.7 % Distance Constraint 6000ft Team 1 4000ft 38 1g steady, level flight, M = 1.8 @ h=50K (Sky) Compression Lift, 3 engines, folding winglets configuration Design: Wing Loading ~ 104 psf Thrust to Weight Ratio ~ 0.455 subsonic 2g manuever, 250kts @ h =10K (Sky) takeoff ground roll 6000 ft @ h = 0K, +15° hot day (Sky) landing ground roll 4000 ft @ h = 0K, +15° hot day (Sky) second segment climb gradient above h = 0K, +15° hot day (Sky) 0.8 0.7 Thrust to Weight Ratio 0.6 0.5 0.4 0.3 0.2 0.1 0 80 90 100 110 Wing Loading [psf] Team 1 120 130 140 39 Compression Lift, 3 engines, Non-folding winglets configuration Design: Wing Loading ~ 104 psf Thrust to Weight Ratio ~ 0.515 Cruise Subsonic Maneuver Take Off Landing 2nd Segment Climb 0.8 0.7 Thrust to Weight Ratio 0.6 0.5 0.4 0.3 0.2 0.1 0 80 90 100 110 Wing [psf] TeamLoading 1 120 130 140 40 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 41 Current Sizing Approach • Writing MATLAB code – Advances the Initial Sizing Spreadsheet • More detailed breakdown of each segment of design mission to get more accurate segment weights, fuel weights • More detailed geometry • Inclusion of Lift, Drag, SFC as functions of geometry, engine specs, altitude, Mach number, etc. Team 1 42 Main Code Inputs TSL/W0, W0/S, W0,guess, SFCSL … etc Determine Other Variables TSL = (TSL/W0)W0 S = W0/(W0/S) b AR * S We = f(W0, S, TSL, etc) Wfuel = f(W0, S, TSL, etc) W0,guess = W0,new W0,new = Wpay + Wcrew + We + Wfuel False W0,new ≈ W0,guess True W0 Team 1 43 Example of segment function: Cruise Inputs Vcruise, Rcruise, Wcurrent Wcurrent = W1 i = 1:n Di = f(geometry, Wi, M, h) SFC = f(h,M,D) Li = Wi Calculations Wi+1/Wi = exp[-(Rseg*C)/(V(Li/Di)) Wi+1 = Wi*Wi+1/Wi Team W 1 n+1 44 Component Weight Prediction • Used component weight prediction equations from Raymer 15.3 • Used Concorde as “standard” – Obtained values for variables • Calculated correction factor from Concorde – Published We / Predicted We – Factor = 2.04 • Will be used once more of our variables are found/calculated Team 1 45 Current Values • Based on Initial Sizing Spreadsheet – ARcruise = 1.9 – T/W0 = 0.45 – W0/S = 107 – SFC = 0.78 1/hr • Gross T.O. Weight: 299,100 lbs • Fuel Weight: 169,300 lbs • Total Empty Weight: 118,200 lbs Team 1 46 Next Steps • Include Engine Specs • Find reasonable prediction for wave drag • Employ advanced flight control equations for better prediction of aerodynamic coefficients • Develop Lift, Drag, SFC, etc. functions • Finish Advanced Sizing Code Team 1 47 System Definition Review • • • • • • • • Mission Objectives Design Requirements Aircraft Concept Selection Advanced Technologies and Concepts Initial Cabin Layout Constraint Analysis and Diagrams Sizing Studies Summary of Aircraft Concept Team 1 48 Summary Team 1 49 Summary Requirements Compliance Matrix Requirement Unit Condition Target Threshold Design (to Date) Takeoff Field Length [ft] < 10,000 11,800 11000 Range [nmi] > 5410 4000 5410 Payload [pax] > 49 35 49 Cruise Mach # [N/A] > 1.8 1.6 1.8 Cruise Efficiency [lb fuel/pax-nmi] < 0.25 0.33 0.36 Certification Noise [PldB] < 50 70 69 Cabin Volume per Pax [ft^3/pax] > 10 8 8.55 Cruise Altitude [ft] 50000 60000 50000 Aircraft Life [years] > 30 20 28 Aspect Ratio [N/A] < 2.6 1.9 1.9 Thrust to Weight Ratio [N/A] > 0.37 0.3 0.45 Wing Loading [N/A] > 125 95 104 Crew [crew] < 3 5 4 Table #. Requirements Compliance Matrix to Date Team 1 50 Summary • Pugh’s method was used to evaluate design concepts • Engine concept evaluation led to the positive utilization for variable cycle technology • Variable geometry for engine inlets and nozzles will allow for most efficiency in supersonic regime • Material focuses are weight and temperature; different materials will be used in different locations • Constraint diagrams show that limiting factor is subsonic 2g maneuver and landing • From trade studies, it was found that 3 engines were preferred as well as folding winglets configuration • Excel sizing code updated and advanced sizing code in progress Team 1 51 Next Steps • Third phase of sizing – Utilization of sizing code – Find more accurate weights • Further investigation of advanced technologies • Create more accurate CATIA model • Structural and Dynamic Analysis – Vertical tail sizing – Canard sizing • Create Carpet Plots Team 1 52 References • • • • • • Kauser, Fazal B., California State Polytechnic Univ., Pomona AIAA-1994-2828 . ASME, SAE, and ASEE, Joint Propulsion Conference and Exhibit, 30th, Indianapolis, IN, June 27-29, 1994 Bernard Koff, TurboVIsion, Inc., Miami, FL; Steven Koff, TurboVIsion, Inc., Miami, FL AIAA-2007-5344 . 43rd AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Cincinnati, OH, July 8-11, 2007 EVELYN, G. B., Boeing Commercial Airplane Co., Seattle, Wash.; JOHNSON, P. E., Boeing Commercial Airplane Co., Seattle, Wash.; SIGALLA, A., Boeing Commercial Airplane Co., Seattle, Wash. AIAA-1978-1051. American Institute of Aeronautics and Astronautics and Society of Automotive Engineers, Joint Propulsion Conference, 14th, Las Vegas, Nev., July 25-27, 1978, AIAA 14 p. Martin Sippel, DLR, German Aerospace Research Center, Cologne AIAA-2006-7976. 14th AIAA/AHI Space Planes and Hypersonic Systems and Technologies Conference, Canberra, Australia, Nov. 6-9, 2006 Timothy Conners, Gulfstream Aerospace Corporation, Savannah, GA; Donald Howe, Gulfstream Aerospace Corporation, Savannah, GA AIAA-2006-30. 44th AIAA Aerospace Sciences Meeting and Exhibit, Reno, Nevada, Jan. 9-12, 2006 Raymer, D. P., Aircraft Design – A Conceptual Approach, Third Edition, AIAA, Washington, DC, 1999, p. 114. Team 1 53 References • • • • • • • • Seating Charts (Pitch and Width for Business and First on all airlines) http://www.seatguru.com/charts/business_class.php Airport database (runway lengths, codes, locations...) http://www.world-airport-codes.com/ Market Size http://travel.nytimes.com/2007/07/24/business/24premium.html Seat Pitch http://www.aerospaceweb.org/question/planes/seating/seat-pitch.jpg NASA Dryden fact sheet for Tu-144 http://www.nasa.gov/centers/dryden/news/FactSheets/FS-062-DFRC.html Aerion Corp-Aerion data http://www.aerioncorp.com/technology USAF XB-70 Factsheet F-14D data http://www.globalsecurity.org/military/systems/aircraft/f-14-specs.htm M.A.T.S Team 1 54 http://www.anft.net/f-14/f14-specification.htm Back Up Slide 1g steady, level flight, M = 1.8 @ h=50K (Sky) r a b M V CD0 AR subsonic 2g manuever, 250kts @ h =10K (Sky) 0.00175 0.000362sl/ft^3 6sl/ft^3 r 0.42 0.1523a 0.85 0.91 0.92 b 1.8 1742.4ft/s 0.018 1.9 K E_WD LLE d_max l CDW 0.40996 1.8 40deg 9ft 180ft 0.002004 q n dh/dt g dV/dt 549.5084lb/ft^2 1 1.666667ft/s 32.17ft/s^2 0ft/s^2 V CD0 e AR q n dh/dt g dV/dt 422ft/s 0.018 0.82 2.6 156.357 8lb/ft^2 2 0ft/s 32.17ft/s^2 0ft/s^2 second segment climb takeoff ground roll 6000 ft @ landing ground roll 4000 ft @ gradient above h = 0K, +15° h = 0K, +15° hot day (Sky) h = 0K, +15° hot day (Sky) hot day (Sky) rho alpha beta CL max TO g s_to 0.00226sl/ft^3 0.99 1 1.2 32.17ft/s^2 6000ft rho alpha alpha_rev 0.00226sl/ft^3 0.99 0.25 1 rho alpha beta CL max TO beta CL max land g mu 1.2 32.17ft/s^2 0.3 g N CGR s_l 4000ft CD0 AR e_TO D CD0 0.00226sl/ft^3 0.99 1 1.2 32.17ft/s^2 3 2.7% 0.018 2.6 0.65 0.0033 W0/S 79.163741 4 Team 1 55