AIRFRAME MEASUREMENTS
P09233 – Managerial Design Review
Team Structure

Team Lead: Michael Skube – Mechanical Engineer

Co-Team Lead: James Hunt – Mechanical Engineer

Electrical Lead: Joseph Peters – Electrical Engineer




Kevin Li – Electrical Engineer
William Atkinson – Mechanical Engineer
Heidi Morgan – Electrical Engineer
John Isely – Mechanical Engineer
Project Concept Development
Provide Measurements
for Controlled Flight
•
•
•
•
•
Provide Measurements
Package
• Interchangeable Sensors
• Single Mounting Structure
• Low Impact on Airframe
Provide
Documentation
GPS
Velocity
IMU
Altitude
Data Processing
• Sensor Function
• Measurement System
Usage/Implementation
• Measurement System Assembly
Airframe Measurement System
Measurements Box Design
IMU
GPS
Altimeter
Ultrasonic
Microcontroller
Expenses To Date
#
Item
Model
Manufacture
Part Number
QTY
1
Altimeter
ZLOG 3
Digital Products
#ZLOG3
1
$ 89.95 $
2
Data Recorder
eLogger V3
Eagle Tree Systems
MPRV3-LEADS-100
1
3
Altimeter
MicroSensor V3
Eagle Tree Systems
ALTIMETER-V3
4
Airspeed
MicroSensor V3
Eagle Tree Systems
5
Pitot-Static Tube
Pitot-Static Tube Kit
6
Microprocessor
7
GPS
8
Altimeter
9
GPS Break Out
Board
10
11
12
13
#
Item
Model
Manufacture
Part Number
QTY
93.74
19
4-40, 3/4" Length
Socket Cap Screw
McMaster
92196A113
1
$ 4.52 $
4.52
$ 69.99 $
77.99
20
4-40, 1" Length
Socket Cap Screw
McMaster
92196A115
1
$ 5.78 $
5.78
1
$ 37.99 $
37.99
21
1/32" X 12" X 12"
PTFE Sheet Gasket
McMaster
1063T21
2
$ 7.05 $
14.10
AIRSPEED-V3
1
$ 42.99 $
42.99
22
1/16" X 12" X 12"
PTFE Sheet Gasket
McMaster
1063T22
2
$ 13.94 $
27.88
Eagle Tree Systems
PITOT-KIT-V3
5
$ 9.99 $
49.95
23
IMU
1
$
$
-
SAM7-256 Board
Spark Fun Electronics
DEV-00774
2
$ 71.95 $
153.69
24
BOX - MOD01
Initial Release of BOX
P09233
-
1
$ 29.50 $
29.50
32 Chan San Jose Nav.
Spark Fun Electronics
GPS-08266
1
$ 99.95 $
99.95
25
4 Pack of Bateries
AA
Radio Shack
-
2
$ 2.50 $
5.00
Ultrasonic Range Finder Spark Fun Electronics
SEN-08504
1
$ 27.95 $
27.95
26
4 Pack of Bateries
AAA
Radio Shack
-
2
$ 2.50 $
5.00
GPS-00168
1
$ 34.95 $
48.88
27
Battery Holder
4X AA
Radio Shack
-
1
$ 1.79 $
1.79
86375K151
3
$ 8.17 $
24.51
28
Battery Clips
9V
Radio Shack
-
1
$ 2.69 $
2.69
93275K12
1
$ 15.84 $
15.84
29
Battery Holder
2X AA
Radio Shack
-
1
$ 1.69 $
1.69
9311K138
2
$ 10.27 $
20.54
30
Battery Holder
3X AAA
Radio Shack
-
1
$ 1.79 $
1.79
86375K163
3
$ 6.94 $
20.82
31
Adapter Plug
M
Radio Shack
-
1
$
$
-
20.50
32
AC Adapter
6V 800Ma AC
Radio Shack
-
1
$ 22.99 $
22.99
Lassen iQ Eval Board Spark Fun Electronics
USB
Foam w/ Adhesive Back,
McMaster
3/16" X 12" X 12"
SOFT
Foam w/ Adhesive Back,
McMaster
1/8" X 1/2" 39'
SOFT
.25" Dia, .057"
McMaster
Vibration Grommet
Thick
Foam w/ Adhesive Back,
McMaster
1/8" X 12" X 12"
FIRM
Price
Shipped
Analog Devices
Price
Shipped
-
-
14
1/16" ID, 1/8" OD
Silicone Tubing
McMaster
51135K11
50 $ 0.41 $
15
4-40, 1/8" H
Barrel Thread Plate
McMaster
90975A002
1
$ 9.01 $
9.01
33
SD Memory Card
1Gb
Sandisk
-
1
$ 12.99 $
12.99
16
1/16" Single Barb
Tee Fitting
McMaster
5116K11
1
$ 2.38 $
2.38
34
Binder
1.5"
OFFICE DEPOT
-
1
$ 7.79 $
7.79
17
7mm OD, 3.2mm
ID
Fiber Washer
McMaster
95225A315
1
$ 8.35 $
8.35
35
Ready Index
5 Tabs
OFFICE DEPOT
-
1
$ 2.59 $
2.59
18
4-40, 1/2" Length
Socket Cap Screw
McMaster
92196A110
1
$ 4.26 $
4.26
36
Binder
1.5" (2-Pack)
OFFICE DEPOT
-
1
$ 5.29 $
5.29
$ 910.73
Bill of Materials
#
Item
Model
Manufacture
Part Number
QTY
1
Altimeter
ZLOG 3
Digital Products
#ZLOG3
1
$
Price
89.95
$
Shipping
3.79
$
93.74
2
Airspeed
MicroSensor V3
Eagle Tree Systems
AIRSPEED-V3
2
$
42.99
$
-
$
85.98
3
Pitot-Static Tube
Pitot-Static Tube Kit
Eagle Tree Systems
PITOT-KIT-V3
2
$
9.99
$
-
$
19.98
4
Microprocessor
SAM7-256 Board
Spark Fun Electronics
DEV-00774
1
$
71.95
$
9.79
$
81.74
5
GPS
32 Chan San Jose Nav.
Spark Fun Electronics
GPS-08266
1
$
99.95
$
-
$
99.95
6
Altimeter
Ultrasonic Range Finder
Spark Fun Electronics
SEN-08504
1
$
27.95
$
-
$
27.95
7
GPS Break Out Board
Lassen iQ Eval Board - USB
Spark Fun Electronics
GPS-00168
1
$
34.95
$
13.93
$
48.88
8
3/16" X 12" X 12"
Foam w/ Adhesive Back, SOFT
McMaster
86375K151
1
$
8.17
$
-
$
8.17
9
1/8" X 1/2" 39'
Foam w/ Adhesive Back, SOFT
McMaster
93275K12
1
$
15.84
$
-
$
15.84
10
.25" Dia, .057" Thick
Vibration Grommet
McMaster
9311K138
12/25
$
10.27
$
-
$
4.93
11
1/8" X 12" X 12"
Foam w/ Adhesive Back, FIRM
McMaster
86375K163
1
$
6.94
$
-
$
6.94
12
1/16" ID, 1/8" OD
Silicone Tubing
McMaster
51135K11
20
$
0.41
$
-
$
8.20
13
4-40, 1/8" H
Barrel Thread Plate
McMaster
90975A002
17/100
$
9.01
$
-
$
1.53
15
7mm OD, 3.2mm ID
Fiber Washer
McMaster
95225A315
31/100
$
8.35
$
-
$
2.59
16
4-40, 1/2" Length
Socket Cap Screw
McMaster
92196A110
7/100
$
4.26
$
-
$
0.30
17
4-40, 3/4" Length
Socket Cap Screw
McMaster
92196A113
7/100
$
4.52
$
-
$
0.32
18
4-40, 1" Length
Socket Cap Screw
McMaster
92196A115
7/100
$
5.78
$
-
$
0.40
19
IMU
ADIS 16350
Analog Devices
ADIS 16350
1
$ 550.00
$
-
$
550.00
20
BOX - MOD01
Initial Release of BOX
P09233
-
1/4
$
29.50
$
-
$
7.38
21
AC Adapter
6V 800Ma AC
Radio Shack
-
1
$
22.99
$
-
$
22.99
22
SD Memory Card
1Gb
Sandisk
-
1
$
12.99
$
-
$
12.99
TOTAL
Shipped
$
1,100.79
Projected Project Costs

Building a second Measurements Box:




Total Project Cost: $1900 (includes IMU cost ~$500)
Total Project Cost: $1400 (assumes donated IMU)
Measurements Box BOM:

$1100 (includes IMU cost ~$500)

$600 (assumes donated IMU)
The Current Project Cost: $910
Current Risks
Ability to Program the MCU
 Ability to Interface with the IMU
 Ability to Test the IMU – MAV Test Stand
 GPS Calibration
 Airframe A Flight Testing

Action Items
Program MCU
 IMU Testing
 Further Sensor Testing
 Pitot Static Tube Mounting Design
 Part Drawings
 Assembly Instructions
 Component Documentation

Schedule - SDII
Team Member
WEEK 11 FINALS
BREAK
WEEK 12
WEEK 13
WEEK 14
Michael Skube
(TEAM LEAD)
Review Project Status, Meet with
team leads, Update EDGE,
Individual Sensor Review, Order
new Parts, Finalize SD I
Documents
Complete Documentation, Write
Instillation Instructions
Complete Documentation, Write
Instillation Instructions
Meet with Team Leads, Update EDGE,
System Integration Review
Test complete system on Ground
Station
Prepare for Individual Sensor
James Hunt
Review, Revisit Sensor Selection
(TEAM / MECHANICAL
if needed, Continue Testing,
LEAD)
Meet with team leads
Complete Documentation, Write
Instillation Instructions
Complete Documentation, Write
Instillation Instructions
Begin Testing Complete Measurements
System, Meet with Team Leads
Test complete system on Ground
Station
Joseph Peters
(ELECTICAL LEAD)
Prepare for Individual Sensor
Review, Revisit Sensor Selection
if needed, Continue Testing,
Meet with team leads
Complete Documentation, Program
Microcontroller
Program Microcontroller
Begin Complete System Integration,
Meet with Team Leads
Test complete system on Ground
Station
Kevin Li
Prepare for Individual Sensor
Review, Revisit Sensor Selection
if needed, Continue Testing,
present testing results
Complete Documentation, Program
Microcontroller
Program Microcontroller
Begin Complete System Integration
Test complete system on Ground
Station
Heidi Morgan
Prepare for Individual Sensor
Review, Revisit Sensor Selection
if needed, Continue Testing,
present testing results
Complete Documentation, Program
Microcontroller
Program Microcontroller
Begin Complete System Integration
Test complete system on Ground
Station
John Isely
Prepare for Individual Sensor
Review, Revisit Sensor Selection
Complete Documentation, Test Sensors Complete Documentation, Test Sensors
if needed, Continue Testing,
present testing results
Begin Complete System Integration
Test complete system on Ground
Station
William Atkinson
Prepare for Individual Sensor
Review, Revisit Sensor Selection
Complete Documentation, Test Sensors Complete Documentation, Test Sensors
if needed, Continue Testing,
present testing results
Begin Complete System Integration
Test complete system on Ground
Station
Schedule - SDII
Michael Skube
(TEAM LEAD)
James Hunt
(TEAM / MECHANICAL
LEAD)
Joseph Peters
(ELECTICAL LEAD)
WEEK 15/17
WEEK 16
WEEK 18
WEEK 19
Review/Fix/Re-test Complete
Update Documentation, Meet with Team
Test complete system on Airframe A, Prepare
Measurements System on Ground System,
Leads, Update EDGE, Fly Measurements System
for IMAGINE RIT, Begin Design of SD Poster
Meet with other Team Leads
and Document Flight, Prepare for IMAGINE RIT
Review/Fix/Re-test Complete
Update Documentation, Meet with Team
Test complete system on Airframe A, Prepare
Measurements System on Ground System,
Leads, Update EDGE, Fly Measurements System
for IMAGINE RIT, Begin Design of SD Poster
Meet with other Team Leads
and Document Flight, Prepare for IMAGINE RIT
Review/Fix/Re-test Complete
Update Documentation, Meet with Team
Test complete system on Airframe A, Prepare
Measurements System on Ground System,
Leads, Update EDGE, Fly Measurements System
for IMAGINE RIT, Begin Design of SD Poster
Meet with other Team Leads
and Document Flight, Prepare for IMAGINE RIT
Kevin Li
Update Documentation, Update EDGE, Fly
Review/Fix/Re-test Complete
Test complete system on Airframe A, Prepare
Measurements System and Document Flight,
Measurements System on Ground System, for IMAGINE RIT, Begin Design of SD Poster
Prepare for IMAGINE RIT
Heidi Morgan
Update Documentation, Update EDGE, Fly
Review/Fix/Re-test Complete
Test complete system on Airframe A, Prepare
Measurements System and Document Flight,
Measurements System on Ground System, for IMAGINE RIT, Begin Design of SD Poster
Prepare for IMAGINE RIT
John Isely
Update Documentation, Update EDGE, Fly
Review/Fix/Re-test Complete
Test complete system on Airframe A, Prepare
Measurements System and Document Flight,
Measurements System on Ground System, for IMAGINE RIT, Begin Design of SD Poster
Prepare for IMAGINE RIT
William Atkinson
Update Documentation, Update EDGE, Fly
Review/Fix/Re-test Complete
Test complete system on Airframe A, Prepare
Measurements System and Document Flight,
Measurements System on Ground System, for IMAGINE RIT, Begin Design of SD Poster
Prepare for IMAGINE RIT
WEEK 20/21/22
Finalize All Documentation, Update EDGE,
Team Lead Meeting
IMAGINE RIT FESTIVAL
Team Member
Finalize All Documentation, Update EDGE,
Team Lead Meeting
Finalize All Documentation, Update EDGE,
Team Lead Meeting
Finalize All Documentation, Update EDGE
Finalize All Documentation, Update EDGE
Finalize All Documentation, Update EDGE
Finalize All Documentation, Update EDGE