PETRO CHEMICAL ENERGY
The Company
Petro Chemical Energy
o We are the global leader in energy loss
surveys having over 25 years experience
making your businesses more efficient.
o Highly trained and professional staff.
o State-of-the-art ultra-sonic equipment.
o Having uncorrected steam leaks and faulty
traps cost your businesses time and money
as well as being environmentally unfriendly.
SERVICES
 Air Leak Surveys
 Nitrogen Leak Surveys
 Gas Leak Survey
(H2, O2, Natural Gas)
 Steam Leak Surveys
 Steam Trap Surveys
Our Policies
 Safe Employees
o Yearly Basic Plus Safety classes
• Houston Area Safety Council
• Texas City Safety Council
• Tennessee Valley Training Center
o Site specific safety classes
• Petro Chemical Energy employees receive site specific training at over
50 plant sites per year
 Security Checks
o Petro Chemical Energy employee background checks performed by DISA
 Drugs & Alcohol Free Workplace
o Petro Chemical Energy employees are tested for Drugs and Alcohol prior
to employment, annually and randomly by DISA
 Transportation Worker Identification Credential (TWIC)
o All Petro Chemical Energy employees have a TWIC card
Our Goals
 Stop the loss of productivity and efficiency
– Manufacturing productivity
– Processing efficiency
 Provide recommendations for improvement
 Stop profit loss by conserving wasted energy
Undetected Steam leaks
Rob efficiency in manufacturing and processing
Lose millions of dollars annually
Add up to very costly problems
Are caused by dozens, perhaps hundreds of hard
to pinpoint outflows which are caused by
vibrations and a corrosive atmosphere.
 We can find your leaks in areas that that would
be unnoticed and undetected to the human ear
–
–
–
–
Leaks = Dollar Loss
Our Services Will Save Your
Company Money
Petro Chemical Energy’s Steam Leak and Steam
Trap surveys have helped our clients all over the
world shut down boilers. Resulting in saving
our customers millions of dollars annually. We
have completed surveys that have saved our
clients $17,000,000.00 net from our steam leak
and trap survey, after they repaired their leaks
and faulty traps.
Steam Leak Surveys
 Details
o Ultrasonic equipment easily locates steam
leaks
o Each leak is tagged with a metal number tag
that corresponds with your Excel report.
o A detailed Excel report is compiled containing:
• Location and description of all steam leaks
• Annual dollar loss per leak
Analysis are forecasting the price of Natural
Gas is going up.
Steam Leak Survey for:
Company Name
City, State
Conducted by:
PETRO CHEMICAL ENERGY
Muscle Shoals, Alabama
(256) 331-2473
SAMPLE
DATE: 04-Feb-03
AREA:
ESTIMATED
ESTIMATED
ESTIMATED
LEAK
DATE 1ST
DOLLAR LOSS
DOLLAR LOSS
DATE
DOLLAR SAVINGS
SIZE
JOB DESCRIPTION AND LOCATION
TAG # REPORTED SINCE REPORTED
PER YEAR
REPAIRED AFTER REPAIRED
STATUS
--------- ------------------------------------------------------------------------------------------------ ---------- ------------------- -------------------------------- --------------------------- ------------------ --------------------------- ---------------------(S) PACKING, 6" VALVE, NORTH OF #P-3410 (GRD)
010 04-FEB-03
$0.00
$1,640.00
$0.00
(M) HOLE IN 2" LINE, INSIDE WEST WALL OF #F-131
(PENTHOUSE)
027
12-NOV-01
$16,141.86
$13,122.00
$0.00
(S) 1/2", 1500#, VOGT VALVE LEAKING THROUGH,
EAST SIDE OF #P-4424, (GRD)
060
12-NOV-01
$2,017.42
$1,640.00
$0.00
(S) PACKING, 6" VALVE, SW SIDE OF HEATER #E-1390,
10' OVERHEAD (GRD)
139
12-NOV-01
$2,017.42
$1,640.00
$0.00
(S) 1/2" THREADED UNION, SOUTH SIDE OF #P-2089,
OVERHEAD (GRD)
143
04-FEB-03
$0.00
$1,640.00
$0.00
(M) 3", 300#, FLANGE GASKET, ABOVE WEST END OF
#E-0984, OVERHEAD (GRD)
149
04-FEB-03
$0.00
$13,122.00
$0.00
(S) REPLACE, 10", 150# CRANE BONNET GASKET, SOUTH SIDE
OF #F-141, OVERHEAD (2ND PLATFORM)
197
12-NOV-01
$2,017.42
$1,640.00
$0.00
(S+) LEAK UNDER INSULATION, WEST SIDE OF #E-1981-A,
10" OVERHEAD (GRD)
467
12-NOV-01
$3,229.11
$2,625.00
$0.00
(L) 6", 150#, FLANGE GASKET, NW END OF #P-5008-B
(GRD)
482
12-NOV-01
$36,321.02
$29,526.00
$0.00
$20,176.71
$18,042.00
$0.00
TOTALS:
Steam Trap Surveys
 Details
o Temperature and ultrasonic equipment tests
each trap
o Each trap is tagged with a metal number tag
that corresponds with your Excel report.
o A detailed excel report is compiled
containing:
• Location of all traps
• Trap manufacturer, trap model, trap size, line
pressure and service of each trap
• Annual dollar loss per trap
o Petro Chemical Energy is not affiliated with
any steam trap manufacturer or vendor.
Steam Trap Survey for:
COMPANY NAME
CITY, STATE
Conducted by:
PETRO CHEMICAL ENERGY
Muscle Shoals, Alabama
(256) 331-2473
SAMPLE SHEET
DATE:
29-Nov-04
AREA:
ESTIMATED
ESTIMATED
TAG
MFG MODEL
TRAP
STEAM LOSS
DOLLAR LOSS
TRAP LOCATION
NUMBER
NUMBER
SIZE PRESSURE SERVICE COND PER YEAR/1000#
PER YEAR
----------------------------------------------------------- ---------------- --------------------------- ------------ ------------------ ------------------ ----------- ---------------------------- -----------------------------SW OF P-72B (GRD)
236
AMW 2010
1/2"
30
TRACER
RCL
SE CORNER OF 3AT-40 (GRD)
238
NIC N-300
3/4"
30
TRACER
OK
SOUTH END OF 3AT-40 (PLATFORM)
248
AMW 1811
3/4"
30
TRACER
VO
NE OF 3AT-104 (GRD)
249
AMW 313
1"
600
DRIP
BT
NW SIDE OF H-3 HEATER (GRD)
254
NIC N-300
3/4"
30
DRIP
CP
NW SIDE OF H-3 HEATER (GRD)
255
AMW 1811
3/4"
30
TRACER
BT
SE OF 3AT-14 (GRD)
394
AMW 313
1"
150
DRIP
VO
SE OF 3AT-14, EAT SIDE OF P-44
395
SARCO UPB-32
1/2"
30
TRACER
OK
WEST SIDE OF 3AE-44 (GRD)
396
AMW 1811
3/4"
30
TRACER
BT
SOUTH OF 3AE-2 (GRD)
415
SARCO TD-62
3/4"
600
DRIP
OK
SE OF 3AT-1 (GRD)
416
SARCO TD-52L
3/4"
30
DRIP
CP
BELOW EAST SIDE OF 3AE-19B (GRD)
434
SARCO UPB-30
1/2"
30
TRACER
VO
TOTALS:
852
$3,433.56
1,691
$6,814.73
552
$2,224.56
324
$1,305.72
--------------------3,419
--------------------$13,778.57
Easy Access to Report
 Multiple Copies, Multiple Formats
o One large copy (14 x 11) of Excel
spreadsheet
• Cover sheet with all areas surveyed
• Individual spreadsheet of each area
o Four letter sized copies of Excel spreadsheet
o CD containing entire survey data
o Electronic copy transferred via email
Our Valued Customers
Petro Chemical Energy's Energy Surveys have saved our clients millions annually
including:
• Arkema
• Dow Chemical Company
•Olin Chemicals
• Ascend Chemicals
•Daikin America
•Placid Refining
•American Styrenics
• Exxon Mobil
•Pasadena Refinery
•EKA
•Proctor & Gambel
•Frontier Refining Inc
•Rohm and Haas
•GEO Specialty Chemicals
•Rhodia Chemicals
•G E Plastics
•Shell Chemical
•Hercules
•Sunoco
•Huntsman
•Solutia
•ISP Chemical
•Samref (Saudi Arabia)
• Ciba Specialty Chemicals
•Koch Refining Co.
• Tennessee Eastman
•Celanese Chemicals
•Lion Oil Company
•Texas Eastman
• Columbian Chemicals
•Lubrizol
•Total Petrochemicals
• Citgo
•Merck & Company
•Texaco
•ConocoPhillips, Inc.
•Motiva
•Vulcan Chemicals
• Cooper Tire & Rubber
Co.
• Novartis
•Valero
•Oxy Chemical
•Wise Alloys
• Bayer Chemicals
•BASF
• Bridgestone Firestone
•BP Amoco
•Cherokee Pharmaceuticals
• Chevron
GUARANTEE
Petro Chemical Energy guarantees that
if your company is not completely
satisfied with your survey after
completion your company will not be
charged.