Compact Annubar Customer Presentation

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Save Time and Energy with the
Compact Annubar™ Flowmeter
Name
Date
Rosemount Invented the Averaging
Pitot Tube and Continues to Innovate
1970
1978
Innovative upstream slot for
comprehensive averaging
1984
1998
2002
Integral thermowell
available
T-shaped sensor creates large stagnation zones on
backside to reduce noise
Slide 4
Basic Principle of Annubar Primary Element
Impact Pressure (40%)
Total
DP
Blockage / Suction
Pressure (60%)
Static
Pressure
(40/60 relationship not
the same for all APT’s)
HIGH
Velocity
Profile
DP(hw) = PH(avg.) - PL(avg.)
Flow
Impact area
Slide 5
LOW
Key Messages

The 405A Compact Annubar Flowmeters allow
for unparalleled ease of installation

The 405A Compact Annubar sensor provides
accurate measurements while keeping energy
costs low through reduced permanent pressure
loss

Standardize DP Flow Installations with the 405
Compact Platform
Slide 6
Are Difficult Installations Slowing
Down Projects?

Impulse piping
Welding and additional pipe penetrations

Extra time = $$$, labor for a welder, instrument tech, etc

Slide 7
How Much Does a Flowmeter Really Cost?
Installed Cost
Traditional Installation
65%
Engineering Costs
Select Technology
Size
Create Spec Sheets & Drawings
Material Costs
Price of Components
Installation Costs
Piping Preparation
Installation
Commissioning
Procurement Costs
Generate Purchase Orders
Manage Delivery Dates
Vendor Relationships
Purchase Price ≠ Total Installed Cost
Source: Slide
4 Inch
8 line size per Aspen Richardson Process Plant Construction Estimating Standards, 2003
Edition, Process Equipment Cambridge: Aspen technology Inc., 2003.
405A Compact Flowmeters Eliminate
Impulse Piping and Leak Points
Traditional DP Flowmeter
Assembly Installation
Compact Flowmeter
Installation
Potential Leak
Points = 6
+
Factory Leak Tested
Reduce Leak
Points by 80%
+
Potential Leak
Points = 29
+
Slide 9
Installed using standard
impulse lines
Only 2 leak points to
check in the field
during installation!
Eliminates troublesome
impulse lines, reducing
fugitive emissions and
improving reliability
405A Integrated Flowmeters Arrive Fully
Assembled and Factory Leak Checked
Provides Easy
Transmitter Connection
Direct Mount Manifold
Lowers Permanent Pressure Loss
Averaging Pitot Tube Technology
Eliminates Impulse Piping and
Reduces Potential Leak Points
All-Welded Design
Easily Installs Between
Raised Face Flanges
405 Compact Design
Ensures Proper
Alignment within the Pipe
Integral Centering Ring
Slide 10
Eliminate Additional Pipe
Penetrations
Integral RTD
Decreases Measurement Error
Annubar T-Shape’s higher signal
with less noise and frontal slot
design
Annubar Technology Reduces
Straight Run Requirements
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1
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.67 Beta Orifice
Rosemount
Compact
Annubar
.67 Beta Orifice with
19-Tube Bundle
Elbow
Mounted
Annubar
Slide 11
Are High Utility Costs Hurting Your
Bottom Line?
“The biggest issue is the
surging cost of energy,
which now makes up
30% of operating
costs for the average
company.”
*Control Global
How much energy could you save?
$$$
Slide 12
Sometimes Less is More When It
Comes to PPL
The amount of pressure lost is a function of 3 factors:
•density of the fluid (f),
•velocity of the fluid (Vf)
•the amount obstruction (Kmeter) created by the flowmeter
PPL = Kmeter x f x (Vf)2
The following is a guideline for Kmeter, in order from
highest to lowest
V-Cone
Averaging
Pitot Tube
Orifice/
Nozzle
Turbine
Slide 14
Venturi
Wedge
Note: The Kmeter factor for a technology is dependent on the model selected.
The 405A Allows You to Minimize Pressure
Loss Throughout the Process
FT4
FT2
PL4
Machine #1
FT5
FT1
Source
PL2
Compressor
PL5 FT
6
PL1
FT3
PL6
Machine #2
Destination
Machine #3
FT7
PL3
Energy In
PL7
Machine #4
Lowering Pressure Loss
1.
3.
Reduces pumping/compressing costs
2. Increases capacity
Minimizes compressor, pump or boiler size
Pressure at Source > Pressure at Destination
Slide 16
Annubar Technology Reduces PPL and
Energy Costs
• Minimizing pumping and compression costs
• Increases throughput in existing lines
• Maximize capacity of gravity-fed systems
Slide 17
Has Valuable Experience in your plant
“Gone Fishing?”
“40% of the existing
workforce will retire
in the next 10
years.”
*Society of Petroleum Engineers
What will happen when your experienced
personnel retire?
Slide 18
Achieve a Perfect Installation Every Time for
Every DP Flow Measurement Point


Standardize installation procedures with the 405 Compact
Platform
Eliminate extra time, mis-installations, and training
Annubar
Conditioning
Orifice
Slide 20
Orifice
Important 405A Specifications
Accuracy
1.5% of flow coefficient
(0.75% Calibrated)
Repeatability
± 0.1%
Pressure Rating
ANSI 600# or DIN PN100
Line Sizes
2-8” (50-200 mm)
Coming Soon! 10 & 12” (250 & 300mm)
Slide 22
The Annubar T-Shape Creates a Higher
Signal with Less Noise
Slide 23
The Annubar T-Shape: No Wear, No Tear,
No Worries
The Compact Annubar sensor
provides better wear resistance than
orifice plates
No sharp leading
edges to wear
Slide 24
Utilize the 405A for Applications with
Medium to High Flow Rates
2-in. H2O
5-mbar
100-in. H2O
250-mbar
405C/P
0.40 β
405 C/P 100-in. H O
250-mbar
0.65 β
2-in. H2O
5-mbar
2
405A / 485
Sensor Size 1
2-in. H2O
5-mbar
5,000 – lb/hr
2,250 – kg/hr
Slide 27
10,000 – lb/hr
4,500 – kg/hr
150# Steam - 4” (100mm) line size, sized 100” H2O
15,000- lb/hr
6,750 – kg/hr
100-in. H2O
250-mbar
20,000- lb/hr
9,000 – kg/hr
Annubar Products Reach Beyond Flanges
Pak-Lok
• Patented compression
design firmly secures the
Annubar sensor to the
opposite wall of the pipe
• Rated up to 600# ANSI
Flange-Lok
• Combines Pak-Lok
compression mechanism
with a mounting flange
Slide 28
Flanged With Opposite
Side Support
• Meets the requirement of
high pressure applications
• Available up to 2500# ANSI
Flo-Tap
• Can be hot-tapped without
interruption of the flow
• Easily removed for cleaning
or line pigging
• Available up to 600# ANSI
Better Measurement is the Key to
Better Control

3 in 1 measurement including differential
pressure, static pressure, and temperature

The result is better control of raw materials,
combustion, reactions, blending and product
quality
Slide 29
Summary

405A Compact Annubar products provide
unparalleled ease of installation

The 405A Compact Annubar sensor provides
accurate measurements while keeping energy
costs low through a low permanent pressure
loss

Standardize DP Flow Installations with the
Compact 405 Platform
Slide 31
Thank you for your
time and attention!
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