MOSIS OVERVIEW MSE99 July 19, 1999 César A. Piña http://www.mosis.org USC INFORMATION SCIENCES INSTITUTE THREE PHASES: http://www.mosis.org Phase I: 1981-1985 DARPA Direct Funded Era: 100% DARPA Funded Phase II: 1985-1994 Multi-Agency Direct Funding DARPA: ~80% • Subsidized All Undesrsubscribed Runs NSA, NSF: ~15% • Purchased Needed Projects Only Commercial Customers: ~5% • Helped to defray Government Costs by using excess area. Phase III: 1994-1999 Self-Sustaining Operations Commercial Customers are Primary Source of Income: ~90% DARPA: ~5%; NSA/NSF: ~5% USC INFORMATION SCIENCES INSTITUTE TECHNOLOGIES http://www.mosis.org Supertex SCNA20: 2-metal, 2-poly, NPN, n-well 5V Analog/Digital Integrated CMOS MEMs Orbit Fab purchased by Supertex AMI ABN: 4-metal, 1-poly, silicided, n-well 3.3V 0.35µ polycided, n-well 3-metal, 2-poly, 3.3/5V 4 metal, 1-poly 3.3V Analog/Digital TSMC : USC INFORMATION SCIENCES INSTITUTE 0.35µ TSMC : 3 metal, 2 poly, non-silicided, nwell 5V Analog/Digital HP GMOS10QA: 0.50µ 3-metal, 1-poly, linear cap, silicide block, n-well 3.3V AMI C5N: 0.50µ 1.20µ 2-metal, 2-poly, NPN, n-well 5V Analog/Digital Integrated CMOS MEMs HP AMOS14TB: 2.00µ 0.25µ 5-metal, 1-poly, silicided, n-well 3.3/5v I/O, 2.5/3.3v Core 20x20mm Die From a 0.35µ Multiproject Run USC INFORMATION SCIENCES INSTITUTE Future TECHNOLOGIES http://www.mosis.org HP/CSP/CSM C07: 5-metal, 1 poly, silicided, n-well, 1.8/3.3v I/O, 1.8v Core, 4Q99 5v I/O, 1.8v Core, 1Q00 TSMC 0.18µ: 0.18µ 6-metal 2.5/3.3v I/O, 1.5/1./8v Core 2Q00 Peregrine SOI-SOS: 0.25µ 0.50µ 3 metal layers, various options 3Q99 QUAL RUN IN PROGRESS TSMC 0.15µ: 6-metal, 1 poly, silicided, Cu 1.5/3.3v I/O, 1.5v Core 4Q01 0.13µ 6-metal, 1 poly, silicided, Cu 1.8/2.5v I/O, 1.0/1.2v Core 2Q02 HP/CSP/CSM C/G04: USC INFORMATION SCIENCES INSTITUTE 0.15µ TSMC 0.13µ: 2.5/3.3v I/O, 1.2-1.5v Core 4Q01 HP/CSP/CSM C/G04: 0.15µ 6-metal, 1 poly, silicided, Cu 1.8/3.3v I/O, 1.2-1.3v Core 4Q02 0.13µ 21st Century MOSIS • CMOS will continue to be the dominant technology for the foreseeable future Only known circuit configuration that draws 0 power when not switching • CMOS feature sizes will continue to decrease 0.25 and 0.18 will probably be the “workhorse” logic technologies for the next 5 years - because of COST • 0.35 - 1998 - I line lithography (365nm) OK • 0.25 - 1999 -248nm excimer lasers-fused silica ok “Leading Edge” • 0.18 - 2001- 193nm laser-close to short limit for refractive optics • 0.15 - 2003 - Scaling of 0.18m • 0.13 - 2005 - Lots of engineering problems but doable USC INFORMATION SCIENCES INSTITUTE PHOTOLITHOGRAPHY: CONTROLS THE COST Full wafer lithography (FWL) is lowest cost • Large payload: >5000sqmm • 2um is lowest practical limit 1X Stepper Lithography is next • Medium payload: ~ 900 sqmm • 1.2um is lowest practical limit 5X Stepper Lithography is next • Small Payload: 290 - 400 sqmm max. • Technology of choice for 1.2um and below 1um defect on mask is 0.2um on wafer • 0.5 um - 1.6um mask tech. straightforward • Below 0.5um masks become VERY expensive BUT - (Fortunately) THE RETICLE SIZE IS INCREASING AS THE FEATURE SIZE DECREASES! USC INFORMATION SCIENCES INSTITUTE MOSIS EDUCATIONAL PROGRAM What is the MOSIS Educational Program? The MOSIS Educational Program provides free fabrication of integrated circuits designed by students in organized classes at accredited U.S. educational institutions. Who is eligible for funding? Funding is available to accredited U.S. universities who agree to the following terms: • Designs must be sent to MOSIS in CIF or GDSII format via the Internet. • A report must be sent to MOSIS for each fabricated circuit. Further Details can be found at: http://www.mosis.org USC INFORMATION SCIENCES INSTITUTE MOSIS EDUCATIONAL PROGRAM Funding Sources AMI has donated 4 wafer runs/yr (1.2/1.5 ) HP has donated 2 wafer runs/yr (0.5 ) IBM has donated 2-3 wafer runs (0.35 ) MOSIS contributes: All administrative costs The Educational share of the 2 0.35 fabrication for a selected number of projects from advanced classes in the regularly scheduled runs. (The 0.25 runs will also become available in the near future) wafer costs NSF funding decreasing, BUT some funding remains and will help transition the program to a self-sustaining mode. Various industrial firms and professional societies have made cash contributions USC INFORMATION SCIENCES INSTITUTE