Petroleum Engineering 406 Introduction Introduction • • • • • • Introduction to course Class hours Grading Textbooks Schedule Introduction to Well Control Introduction • Description: (3-0). Credit 3. II – Well control; underbalanced drilling; offshore drilling; horizontal, extended, reach, multilateral drilling; and fishing operations – Prerequisite: PETE 411 • Classes: • Richardson: 8:00 – 8:50 a.m. MWF 313 Introduction • • • • • • Instructor: Jerome J. Schubert, PE Office: 501K Richardson Hours: 9:00 - 11:00 a.m. TR Phone: 979/862-1195 e-mail: schubert@spindletop.tamu.edu Notes: http://pumpjack.tamu.edu/~schubert Grading • • • • • QuizA: Quiz B: Final: Hmwk: Project: 20% 20% 20% 20% 20% Textbooks • Applied Drilling Engineering – Bourgoyne, Chenevert, Millheim, Young • Well Control Manual – Schubert • Handouts, Technical papers, etc. Course Content • Well Control – – – – – – – Kicks Blowouts Terminology Basic Well Control Calculations Causes of Kicks Kick Detection Shut-In Procedures Course Content • • • • • • • Well Kill Procedures Equivalent Mud Weights Casing Seat Tests Kick Tolerances Gas Kicks Abnormal Pressure Casing Seat Selection Course Content • • • • Well Control Equipment Unusual Well Control Operations Shallow Gas Subsea Well Control Course Content • Underbalanced Drilling, UBD – – – – – – Introduciton to UBD UBD techniques Benefits Equipment Selecting candidates UBD engineering Course Content • Offshore Drilling – Platform Rigs – Jackup rigs – Floating Drilling Course Content • Dual Gradient Drilling – – – – Introduction to DGD U-tube concepts Pressure profiles DGD well control Petroleum Engineering 406 Lesson 1 Well Control Well Control • Kick – “an unscheduled entry of formation fluids into the wellbore, of sufficient Quantity to require shutting in the well. • Blowout – Loss of control of a kick Blowout Blowouts Well Control • Blowout – Surface – Underground • Blowouts caused by – equipment failure – human error Well Control • Engineers in office can aid in well control by: – Provide pressure profiles for all pending wells – Provide offset information such as logs, bit records, mud reports, drilling records. – Provide support and assistance personnel on location. Well Control Terminology • Hydrostatic pressure = .052 x MW x TVD Hydrostatic Pressure • Derive HSP equation • Calculate the HSP for each of the following: – 10,000’ of 12.0 ppg mud – 12,000’ of 10.5 ppg mud – 5,000’ of 11.2 ppg mud on top of 6,000’ of 16.5 ppg mud Hydrostatic Pressure • Derive HSP equation – Area = A, sq.ft. – Height = h, ft. – Density = MW, ppg • Weight of fluid = – A*h (ft3)*62.4 lb/ ft3 *MW/8.33 – =62.4/8.33*MW*A*h A MW h Hydrostatic Pressure • This weight is equally distributed over an area of A sq.ft or 144*A sq. in. • Pressure = Weight (force)/area • = 62.4*MW*A*h • 8.33*144*A • P=.052*MW*h where h=TVD Terminology • Pressure Gradient – psi/ft = .052 x MW – ppg equivalent • Formation Pressure – Normal pressure – Abnormal pressure – Subnormal pressure Terminology • Overburden pressure – function of rock and fluid above zone of interest • Fracture pressure Terminology • Pump pressure or system pressure loss Terminology • Slow Pump Pressure • Taken: – – – – – – every tour by each driller pumps repaired or liners changed mud properties change every 500’ of hole change in BHA bit nozzles changed Terminology • Surge pressure • Swab pressure Terminology • Shut-in drillpipe pressure - SIDPP – FP = HSPdp + SIDPP • Shut-in casing pressure - SICP – FP = HSPcsg mud + HSPinflux + SICP • Bottom-hole pressure - BHP – BHP = HSP + SIP + Friction + Surge - Swab U-Tube Concept Basic Calculations • Dia, in - cap, bbl/ft Capacity ID 2 1029 AnnularCap 2 2 IDhole OD pipe 1029 wt / ft 2600 wt / ft OD 2 ID 2 DCdisp 2750 1029 Wetdisp Capacity disp DPdisp Basic Calculations • Pump Output – Duplex Pump TPOduplex 0.000162 SL 2 LD2 RD 2 eff – Triplex Pump TPOtriplex 0.000243 SL LD eff 2 Basic Calculations Basic Calculations • Kill Weight Mud – KWM = SIDPP/(0.052 x TVD) + OWM – KWM = FP/(0.052 x TVD) Weight material to add to increase density MudVol 14.7 ( KWM OWM ) sxBarite 35 KWM PitGain sxBarite / 14.7 MudVol 15.96 ( KWM OWM ) 38 KWM PitGain sxIlmenite / 15.96 sxIlmenite MudVol 17.64 ( KWM OWM ) sxIronOxide 42 KWM PitGain sxIronOxide / 17.64 MudVol 25.2 ( KWM OWM ) sxGalena 60 KWM PitGain sxGalena / 25.2