MONTE RIO POWER PLANT
Monte Rio – Original 3 Dimensional Drawing – Actual Plant
NOV 2001
2
MONTE RIO POWER PLANT
Basic Project Specifications – 101 MWe
Owner:
Contractors:
Engines:
Fuel:
Application:
Generator:
Switchyard:
Switchgear:
Waste Heat
Boiler:
NOV 2001
Monte Rio Power Corporation, Ltd.
Energy International, HMV Engineers, Caterpillar
International Power systems, and SEG/AVK
13 Cat Gensets model 9CM43 manufactured in
Germany, with rated output of 8100 kW @ 514 RPM
700 cSt/50 C heavy fuel oil
Independent Power Plant to Public Utility
3 Phase synchronous generator 9,758 kVA, 13.8 kV,
60 Hertz
138 kV double bus bar substation, 3 transformers
47/70 MVA ONAN/ONAF, 13.2/138 kV, 2 line bays,
control and monitoring
High Voltage, low voltage, control and monitoring
Exhaust gas fired steam boiler 7493 kg/h (4849 kW)
at 8 bar(g)
3
MRPC - Chronological Progress Report
4
MONTERIO 100 MW POWER PLANT
PERSONAL EN OBRA
CONTRACTOR
HMV
ENERGY INTER.
CODEMON
TERMOTECNICA
METAL AMERICA
CONELCA
CEMEX
SECURITY
TOTAL
NOV 2001
DAY
STAFF
97
2
43
2
6
12
11
NIGHT
LABOR TOTAL STAFF LABOR TOTAL
263
279
23
26
49
12
8
360
2
322
25
32
61
23
8
833
2
62
64
8
8
72
MRPC - Chronological Progress Report
SITE LOCATION
NOV 2001
5
Site Preparation
DEC 2001
6
MRPC - Chronological Progress Report
2001
JAN 2002
7
MRPC - Chronological Progress Report
2001
JAN 2002
8
MRPC - Chronological Progress Report
2001
FEB 2002
9
MRPC - Chronological Progress Report
2001
MAR 2002
10
MRPC - Chronological Progress Report
Base No. 10
2001
MAR 2002
Base No. 9
Base No. 8
11
MRPC - Chronological Progress Report
2001
MAR 2002
12
MRPC - Chronological Progress Report
2001
APR 2002
13
MRPC - Chronological Progress Report
2001
APR 2002
14
MRPC - Chronological Progress Report
2001
MAY 2002
15
MRPC - Chronological Progress Report
2001
MAY 2002
16
MRPC - Chronological Progress Report
2001
MAY 2002
17
MRPC - Chronological Progress Report
2001
JUN 2002
18
MRPC - Chronological Progress Report
2001
JUN 2002
19
MRPC - Chronological Progress Report
2001
JUN 2002
20
MRPC - Chronological Progress Report
2001
JUL 2002
21
MRPC - Chronological Progress Report
2001
JUL 2002
22
MRPC - Chronological Progress Report
2001
AUG 2002
23
MRPC - Chronological Progress Report
2001
AUG 2002
24
MRPC - Chronological Progress Report
2001
AUG 2002
25
MRPC - Chronological Progress Report
2001
SEP 2002
26
MRPC - Chronological Progress Report
2001
SEP 2002
27
MRPC - Chronological Progress Report
2001
OCT 2002
28
MRPC - Chronological Progress Report
2001
OCT 2002
29
MRPC - Chronological Progress Report
2001
OCT 2002
30
MRPC - Chronological Progress Report
2001
NOV 2002
31
MRPC - Chronological Progress Report
2001
NOV 2002
32
MRPC - Chronological Progress Report
2001
NOV 2002
33
MRPC - Chronological Progress Report
2001
DEC 2002
34
MRPC - Chronological Progress Report
2001
DEC 2002
35
MRPC - Chronological Progress Report
2001
DEC 2002
36
MRPC - Chronological Progress Report
2001
2002
37
2003
MRPC - Chronological Progress Report
2001
2002
38
JAN 2003
MRPC - Chronological Progress Report
39
Testing of Units
2001
2002
FEB 2003
MRPC - Chronological Progress Report
40
Commercial
Operations –
April 2003
2001
2002
MAR 2003
41
MRPC - QUANTITIES OF MATERIALS SUPPLIED
ITEM
1
CIVIL WORKS
DESCRIPTION
EARTHMOVING
UNIT
M3
QUANTITY
69,015.0
2
PILINGS (3,872 M3 OF CONCRETE)
2
CONCRETE
M3
8,616.2
2.1
2.2
2.3
CONCRETE FOR ENGINE BASES
STRUCTURAL CONCRETE
CONCRETE FOR INTERNAL ROADS (8,800 M2)
M3
M3
M3
2,188.0
5,108.2
1,320.0
3
REINFORCED STEEL
TON
1,212.6
4
METAL STRUCTURES
TON
995.2
4.1
4.2
4.3
4.4
4.5
4.6
METAL STRUCTURE FOR POWERHOUSE
STRUCTURES FOR SMOKESTACKS
STRUCTURES FOR THE SUB-STATION
STRUCTURES FOR SIDING
ESTRUCTURE TO SUPPORT SILENCERS
PLATFORMS AND LADDERS
TON
TON
TON
TON
TON
TON
620.0
216.2
52.9
33.9
7.2
65.0
M (linear)
17,400.0
MRPC - QUANTITIES OF MATERIALS SUPPLIED
ITEM
5
CIVIL WORKS
DESCRIPTION
BUILDINGS
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
ADMINISTRATIVE BUILDING
GUEST HOUSE
FUEL TREATMENT HOUSE
POWER HOUSE
SUBSTATION
GATE HOUSE
INCINERATOR ENCLOSURE
SOLID WASTE MATERIAL ENCOLOSURE
WATER PUMP HOUSE
ENCLOSURE FOR SUBESTACION - GUEST HOUSE
EMERGENCY GENSET ENCLOSURE
ENCLOSURE EMERGENCY BATTERYS–POWER HOUSE
6
PERIMETER FENCING
42
UNIT
M2
QUANTITY
6,402.6
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
M2
455.4
352.1
184.0
5,008.0
176.8
15.3
26.0
33.4
60.0
31.0
43.2
17.5
M (linear)
1,175.0
43
MRPC - QUANTITIES OF MATERIALS SUPPLIED
ITEM
1
MECHANICAL ERECTION
DESCRIPTION
UNIT
QUANTITY
PIPING
1.1
1.2
PREFABRICATION OF PIPING
PIPING ERECTION
TON
TON
169.1
289.8
2
MECHANICAL ERECTION OF EQUIPMENT
TON
2,962.1
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
ERECTION OF ENGINES (9CM43-13 UND)
ERECTION OF GENERATORS (13 UND)
CHIMENEY STACKS (DIAMETER 1,220 MM)
EXHAUST DUCTS
COMBUSTION DUCTS
VENTILATION DUCTS
ERECTION AUX. EQUIPMENT SKID MODULES
AIR DUCTS
BOILER ASH TANK
RADIATORS FOR COOLING WATER
VENTILATION FANS MECHANICAL ANNEX, FUEL
TREATMENT ENCLOSURE AND OTHERS
VENTILATION FANS FOR POWER HOUSE
TON
TON
TON
TON
TON
TON
TON
TON
TON
TON
TON
1,599.0
455.0
129.4
27.7
12.2
33.4
372.5
3.9
1.4
214.9
6.0
TON
89.6
2.13
44
MRPC - QUANTITIES OF MATERIALS SUPPLIED
ITEM
2.14
3
MECHANICAL ERECTION
DESCRIPTION
DIESEL EMERGENCY GENEREATOR
ERECTION OF PROCESS TANKS
UNIT
TON
TON
QUANTITY
3.1
76.4
MRPC - QUANTITIES OF MATERIALS SUPPLIED
ITEM
1
2
6
4
3
5
6
ELECTRICAL ERECTION
45
UNIT
QUANTITY
DESCRIPTION
LAYING OF MULTI-CONDUCTOR CABLE
Km
72.9
LAYING OF MV CABLE IN CABLE TRAYS
Km
7.6
Km
INSTALLATION 600V CABLE
0.3
MANOCONDUCTOR #3 + 1, 2 AWG
INSTALLATION GROUNDING SYSTEM CABLE 1/0
Km
2.5
M (linear)
INSTALLATION & ERECTION CABLE TRAYS
3,598.0
INSTALLATION OF CONDIUT & ACCESSORIES
M (linear)
2,600.0
MOVEMENT AND INSTALLATION OF ELECTRIC EQUIPMENT: INCLUDING A
LARGE GROUP OF DIFFERENT EQUIPMENTSUCH AS CURRENT
TRANSFORMERS, POWER TRANSFORMERS, VOLTAGE TRANSFORMERS,
ISOLATORS, HOUSINGS AND CABINETS, INSTRUMENT PANELS, CONTROL
PANELS, SWITCHES, CIRCUIT BREAKERS, ETC., ECT., ETC., THE INDIVIDUAL
WEIGHTS OF THIS EQUIPMENT WAS NOT AVAILABLE.