Baton Rouge Community College Academic Affairs Master Syllabus Date Approved or Revised: February 2012 Course Name: Materials Science and Engineering Course Number: ENGR 235 Lecture Hrs. 3 Lab Hrs. 0 Credit Hrs. 3 Course Description: Introduces the student to the classification and study of engineering materials, their structure, properties, and behavior, primarily typical metals, alloys, polymers and ceramics. Emphasis is placed on the fundamentals of structures, bonding, crystallography, defects and diffusion; electron energy; thermal behavior; equilibrium phase diagrams; and stability of materials in service. Presents real world mechanical engineering applications such as fracture and heat treatment processes. Prerequisites: PHYS 211 and CHEM 102 (with a grade of C or higher) Co-requisites: None Textbook: Materials Science and Engineering – An Introduction, by William D. Callister, Jr., 7th Edition, John Wiley, and Sons, Inc, 2003. Suggested Enrollment Cap: 30 Learning Outcomes: Upon successful completion of this course, the student will be able to 1. recognize the correlation between material properties and their composition and microstructures 2. apply basic principles of physics, mathematics, and chemistry to the general characteristics of different classes of materials 3. recognize the concepts of atomic bonding, crystal structures, imperfections, diffusion, mechanical properties, electron energy, chemical stability, corrosion, and dislocations as related to processing and service of engineering materials 4. identify the relationships between composition, temperature and phase amounts applied to equilibrium phase diagrams for given material systems 5. apply appropriate procedures to compute numerical solutions based on the properties and characteristics of the given material condition and materials property data. Assessment Measures: Assessment of all learning outcomes will be measured using the following methods: Instructor-designed assignments will assess a portion of the learning outcomes and will be given as a portion of the total grade. Assignments will include oral and written assignments, projects, homework and quizzes; all assignments will be graded using an instructor-designed rubric; Instructor-designed quizzes will collectively assess a portion of the learning outcomes and will be administered during the semester as listed in an instructor-generated schedule; and A department-designed mid-term and comprehensive final exam will cover the learning outcomes and will be given at the designated times during the semester. Information to be included on the Instructors’ Course Syllabi: Disability Statement: Baton Rouge Community College seeks to meet the needs of its students in many ways. See the Office of Disability Services to receive suggestions for disability statements that should be included in each syllabus. Grading: The College grading policy should be included in the course syllabus. Any special practices should also go here. This should include the instructor’s and/or the department’s policy for make-up work. For example in a speech course, “Speeches not given on due date will receive no grade higher than a sixty” or “Make-up work will not be accepted after the last day of class.” Attendance Policy: Include the overall attendance policy of the college. Instructors may want to add additional information in individual syllabi to meet the needs of their courses. General Policies: Instructors’ policy on the use of things such as beepers and cell phones and/or hand held programmable calculators should be covered in this section. Cheating and Plagiarism: This must be included in all syllabi and should include the penalties for incidents in a given class. Students should have a clear idea of what constitutes cheating in a given course. Safety Concerns: In some programs this may be a major issue. For example, “No student will be allowed in the safety lab without safety glasses.” General statements such as, “Items that may be harmful to one’s self or others should not be brought to class.” Library/ Learning Resources: Since the development of the total person is part of our mission, assignments in the library and/or the Learning Resources Center should be included to assist students in enhancing skills and in using resources. Students should be encouraged to use the library for reading enjoyment as part of lifelong learning. Expanded Course Outline: 1. Introduction to Materials Science: Chapter 1. 2. Atomic Structure and Bonding: Chapter 2. 3. Atomic Arrangement, Crystalline and Noncrystalline Structure: Chapter 3. Test 1 (Cover topics 1, 2, and 3) 4. Imperfections in the Atomic Arrangement: Chapter 4. Atomic Movement in Materials, Diffusion: Chapter 5. 5. Basic Concepts of Dislocations: Chapter 7, sections 7.3-7.4. 6. Strengthening of Metals: Chapter 7, sections, 7.8-7.10. Mid-semester Examination (Covers topics 1, 2, 3, 4, 5 and 6) 8. Phase Equilibrium and Phase Diagrams, Chapter 9. 9. Ceramic Materials, Chapter 12. 10. Polymer Structures: Chapter 14. Test 2 (covers topics 7, 8, and 9) 11. Corrosion and Degradation of Materials, Chapter 17, sections 17.1-17.2. 12. Electrical Properties: Chapter 18, sections 18.5-18.8. 13. Thermal Properties: Chapter 19, sections 19.1-19.4. Final Examination (Comprehensive)