How PI Notifications ensures that
SmartSignal’s Early Warning
Intelligence is turned into Action
Todd Spencer
SmartSignal Corporation
OCEANIA
OCEANIA
OCEANIA
TECHNOLOGY
TECHNOLOGY
TECHNOLOGY
SEMINAR
SEMINAR
SEMINAR
2008
20082008
© 2008
© 2008
OSIsoft,
OSIsoft,
Inc. |Inc.
Company
| Company
Confidential
Confidential
1
Presentation Agenda
•
•
•
•
•
About SmartSignal
The Case for “intelligent” notification
SmartSignal Shield – AF2 Solution
Demo
Q&A
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
2
SmartSignal Corporation
The Leader in Predictive Technology for Equipment
Monitoring and Performance Improvement
Commercialized to develop Early-Warning technology
from Argonne National Laboratory and the University of
Chicago
40+ Patents
Power client base representing over 350K MW in
generation capacity
Expanding in Oil & Gas and Mining sectors
OSIsoft Solution Partner
www.smartsignal.com
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
3
Today’s Stressed Environment
Increased
Performance
Pressure
+
Increasing
Technology
Complexity
HMI
+
I/O
OCEANIA TECHNOLOGY SEMINAR 2008
=
Control
SAP
MES
Decreased
Resources
+
Do More,
With less …
Faster?!
+
=
Sensor
© 2008 OSIsoft, Inc. | Company Confidential
4
The Result … Information Overload
Vibration
Systems
Lab Analysis
Business
Systems
Manual
Inspections
Ultrasonics
People
Control
Systems
Reports
OCEANIA TECHNOLOGY SEMINAR 2008
Asset
management
Scheduling
© 2008 OSIsoft, Inc. | Company Confidential
5
What is the cost of Failure … to Act?
•
•
•
•
•
Lost Production (and profits)
Regulatory Fines / Sanctions
Injury / Loss of Life
Liability Exposure
Reduced Morale (and efficiency)
… a (very) vicious circle
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
6
What’s Needed?
• Prioritized, exception-based early
warning
• Diagnostic intelligence
• Context-based notification
• Escalation (to insure action)
• Historization of events (for compliance)
SmartSignal + AF2 (PI Notifications)
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
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SmartSignal Early Warning
OSI PI
Capture
Normal Equipment
Fingerprint
OCEANIA TECHNOLOGY SEMINAR 2008
Predictive
Analytics Engine
Early Warning
© 2008 OSIsoft, Inc. | Company Confidential
8
SmartSignal Solution Portfolio
SmartSignal
SHIELD
•
•
•
•
Turnkey Delivery of Asset Fault Detection
Automatic Asset Fault Email Notifications
Thin Client Watchlist with Asset Fault Histories
Continuous Advancement of Asset Fault Models
• Patented Early Warning Analytics Engine
• Standard Asset Model/Rule Designs
• Thin Client Watchlist for “Exception-based”
Warning
• Full Interface Support for OSI PI
Microsoft
Sharepoint
Support
EPI*Center Platform
OCEANIA TECHNOLOGY SEMINAR 2008
Web
Services
API
© 2008 OSIsoft, Inc. | Company Confidential
9
Shield Overview
• SHIELD is …
– Industry-specific application, built on EPI*Center
– Innovative research, experience base allow
detailed fault diagnostics
• Select group of assets, select high-value & common
faults
• SHIELD relieves task-saturated operations
by …
– Reducing model maintenance
– Mitigating spurious alerts
– OCEANIA
Providing
incident
notifications through email
TECHNOLOGY SEMINAR
2008
© 2008 OSIsoft, Inc. | Company Confidential
10
Shield UI
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
11
AF2 - PI Notifications
• A new alerting paradigm from OSIsoft
– Historized alerting
– Highly available scheduling
– Escalation
– Extensible delivery
– Integration with OSI client tools
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
12
AF2 - PI Notifications Architecture
Message Visualization
The Server
The Analytics
`
Smart
Client
 PI System Explorer

ProcessBook
Thin Client
AF
 Acknowledgement Pages
AF 2.0
PI Archive

Thin Client Integration
PI Notifications

Highly Available

Historized Alerting

Extensible Delivery

Versatile Data Sourcing
`
Internet
Explorer
Email
Webservice
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
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Shield – AF2 Solution Architecture
PI Clients (ProcessBook, DataLink, RtWebParts, etc.)
SmartSignal Watchlist
PI AF 2.0 / PI Notifications
(PI Analysis, PI Scheduler & PI Notifications)
SmartSignal: Predictive Analysis Processing
PI Server: Time-Series Data Collection
…
SCM
RDBMS
…
MES
Non Time-Series Sources
OCEANIA TECHNOLOGY SEMINAR 2008
Honeywell
ABB
Delta-V Rockwell
Time Series Data Sources
© 2008 OSIsoft, Inc. | Company Confidential
14
Demo: What You’ll See
•
•
•
•
Automatic setup of the PI System from SHIELD, including synchronization
of asset models.
SmartSignal SHIELD early warning alerts, prioritized with advanced
diagnostics.
Notification, escalation and historization via PI Notifications.
Unified presentation (SharePoint ‘07) and context links to facilitate
diagnosis, planning and resolution.
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
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OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
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Resolve Cycle
Diagnose
Facilitate Collaboration
between analyst, subject
matter experts & field
personnel
Plan
Assess risk / options
& decide on course
of action
Notify
Use preferred channels
to notify and insure
receipt of information
Detect
Provide early warning of
degradation with priority
assessment and fault
indication
OCEANIA TECHNOLOGY SEMINAR 2008
Act
Collaborate to secure
resources & execute
work
Validate
Validate performance,
document actions, retrain
models if warranted
© 2008 OSIsoft, Inc. | Company Confidential
17
Thank You
Questions?
OCEANIA TECHNOLOGY SEMINAR 2008
© 2008 OSIsoft, Inc. | Company Confidential
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