Manufacturing Accounts Why Prepare this account • Manufacturers make goods rather than buy them from suppliers • A manufacturing account is required to provide a value for the Cost of such production • A Manufacturing account is made up of ALL of the relevant costs of the finished goods sold and can be split into DIRECT and INDIRECT costs Manufacturing costs • Direct costs (can be traced to the manufacture of specific products) • Material • Labour • Expenses (carriage in, royalties) • Indirect Costs (must be paid but are of a general benefit to production and so are NOT specifically related to any particular product • Supervisors wages • Factory rent • Factory rates • Factory heat/light • Depreciation of factory machinery Basic structure • COST OF RAW MATERIALS CONSUMED • These are direct costs of raw materials AND relevant expenses • It is calculated as follows Opening stock of raw materials ADD • Purchase of raw materials • Carriage in of raw materials LESS • Closing stock of raw materials • • PRIME COST OF PRODUCTION • This is the total of ALL DIRECT COSTS incurred in manufacture of the product • It is calculated by adding the following • • • Cost of raw materials consumed Direct Labour Royalties Basic structure • FACTORY COST OF PRODUCTION • This is the total of ALL DIRECT AND ALL INDIRECT COSTS incurred in manufacture of the product • It is calculated by adding the following • • Prime Cost Indirect Expenses Manufacturing Account of John Doe Plc for the year ended 31 December 2010 £ £ Opening Stock of Raw Materials Add Purchases of raw materials £ 10.000 100,00 Less Returns of raw materials 5,00095,000 Add Carriage In of raw materials 2,000 97,000 Less Closing Stock of raw materials 5,000 92,000 COST OF RAW MATERIALS CONSUMED Add Direct Wages Add Direct Expenses 102,000 50,000 2,000 52,000 PRIME COST OF PRODUCTION 154,000 Add Factory Overheads Maintenance of factory machinery 5,000 Factory Rent and Rates 5,000 Factory Light and |Heat 3,000 Factory Supervision 2,000 Depreciation of Factory machinery Factory Overheads FACTORY COST OF PRODUCTION 10,000 25,000 179,000 Exercise 2 Manufacturing Account of Woodcraft Plc £ £ Opening Stock of Raw Materials Add Purchases of raw materials £ 2.000 60,000 Less Returns of raw materials 060,000 Add Carriage In of raw materials 0 60,000 Less Closing Stock of raw materials 3,000 57,000 COST OF RAW MATERIALS CONSUMED Add Direct Wages Add Direct Expenses 59,000 36,000 0 36,000 PRIME COST OF PRODUCTION 95,000 Add Factory Overheads Insurance of factory building Depreciation of FactoryEquipment 900 2,500 Factory Light and |Heat 800 Factory Rates 520 FACTORY OVERHEADS FACTORY COST OF PRODUCTION 4,720 99,720 Accruals / Prepayments • Accruals occur when a debt is outstanding/ still owing when drawing up the final accounts • Prepayments occur when a debt has been paid in advance/overpaid at the time of creating the final accounts • The Manufacturing and Trading profit & Loss account must show what SHOULD HAVE been paid for the year therefore • If an amount is underpaid/accrued – the amount due is added to the figure in the trial balance and the adjusted figure taken to the P&L account. • The amount due is transferred to the Balance sheet as a Current Liabiity Accruals / Prepayments • If an amount is prepaid – the amount due is deducted from the figure in the trial balance and the adjusted figure taken to the P&L account. • The amount prepaid is then transferred to the balance sheet as a current asset Depreciation • This is the amount by which an asset drops in value over a period of time (usually a year), due to wear and tear • The amount of depreciation for the year is taken to the Manufacturing/Profit & Loss account • The accumulated depreciation is posted in the company’s balance sheet Exercise 3 Manufacturing Account of Acorn Plc for the year ended 31 July £ £ Opening Stock of Raw Materials Add Purchases of raw materials Less Closing Stock of raw materials 2,300 87,600 3,250 84,350 Cost of Raw Materials consumed Add Direct Wages Add Direct Expenses £ 86,650 48,000 0 48,000 PRIME COST 134,650 Add Factory Overheads General Expenses 3,450 Lighting & Heating 4,320 Insurance Rent & Rates Factory Overheads 980 1,430 10,180 144,830 ADD WIP at beginning 4,500 149,330 Less WIP at end FACTORY COST OF PRODUCTION 4,200 145,130 Exercise 3 Trading Account of Acorn Plc for the year ended 31 July £ £ Sales £ 200,000 LESS Cost of Sales Opening stock of finished goods 6,200 ADD Factory cost of Production 145,130 151,330 Less Closing stock of finished goods Cost of Sales GROSS PROFIT 7,500 143,830 56,170 Exercise 4 The Vineyard Notes for the Manufacturing Account ACCRUALS Lighting and Heating Amount paid Add Accrual 3,400 720 Liability (Balance Sheet) 4,120 Manufacturing Acc PREPAYMENTS Insurance Amount paid Less Prepayment 2,400 600 Asset (Balance Sheet) 1,800 Manufacturing Acc Exercise 4 Manufacturing Account of The Vineyard for the y/e 30 Nov £ £ Opening Stock of Raw Materials Add Purchases of raw materials Less Closing Stock of raw materials 12,400 230,820 10,660 220,160 Cost of Raw Materials consumed Add Direct Wages Add Direct Expenses £ 232,560 124,000 0 124,000 PRIME COST 356,560 Add Factory Overheads General Expenses 14,500 Lighting & Heating 4,120 Insurance 1,800 Rent & Rates 6,000 Depreciation of factory equipment Factory Overheads 20,000 46,420 402,980 ADD WIP at beginning 32,460 435,440 Less WIP at end FACTORY COST OF PRODUCTION 46,500 388,940 Exercise 4 Trading Account of The Vineyard for the year ended 31 July E £ Sales £ 480,000 LESS Cost of Sales Opening stock of finished goods 60,800 ADD Factory cost of Production 388,940 449,740 Less Closing stock of finished goods 85,340 Cost of Sales 364,400 GROSS PROFIT 115,600 Exercise5 Glenisla Papers Plc for the year ended 31 December Notes for the Manufacturing Account ACCRUALS Note 1 Wages Amount paid 180,000 Add Accrual 5,600 Liability (Balance Sheet) 185,600 Manufacturing Acc Note 2 Factory Rent and Rates Amount Paid Add Accrual 34,000 2,570 Liability (Balance Sheet) 36,570 Manufacturing Account Note 3 Depreciation Cost 80,000 Depreciation 25% 20,000 Manufacturing Account Net Book Value 60,000 Exercise 5 Manufacturing Account of Glenisla Papers Plc for the year ended 31 December £ £ Opening Stock of Raw Materials Add Purchases of raw materials 15,000 220,000 Less Returns of raw materials 6,500 213,500 Less Closing Stock of raw materials 12,500 Cost of Raw Materials consumed Add Direct Wages * Note 1 Add Direct Expenses 201,000 216,000 185,600 0 PRIME COST 185,600 401,600 Add Factory Overheads Maintenance of factory machinery 18,000 Factory Rent and Rates *Note 2 36,570 Factory Light and |Heat 2,600 Factory Supervision 25,000 Depreciation of factory machinery *Note3 20,000 Factory Overheads 102,170 FACTORY COST OF PRODUCTION 503,770 Exercise 6 Northern Lights Notes for the Manufacturing Account PREPAYMENTS Rent Amount paid 16,500 Less Prepayment 3,400 C Asset (Balance Sheet) 13,100 Manufacturing Acc Insurance Amount Paid 4,500 Less Prepayment 1,200 C Asset (Balance Sheet) 3,300 Manufacturing Account ACCRUAL Lighting and Heating Amount paid Add Accrual 4,200 840 Asset (Balance Sheet) 5,040 Manufacturing Acc Exercise 6 Manufacturing Account of Northern Lights for the y/e 28 February £ Opening Stock of Raw Materials £ £ 18,300 Add Purchases of raw materials 126,900 Less Closing Stock of raw materials15,630 111,270 Cost of Raw Materials consumed Add Direct Wages Add Direct Expenses 129,570 143,560 0 PRIME COST 143,560 273,130 Add Factory Overheads General Expenses 21,500 Lighting & Heating 5,040 Insurance 3,300 Rent 13,100 Depreciation of Machinery 40,000 Factory Overheads 82,940 356,070 ADD WIP at beginning 24,600 380,670 Less WIP at end FACTORY COST OF PRODUCTION 32,500 348,170 Exercise 6 Trading Account of Northern Lights for the year ended 28 February £ Sales £ 600,000 LESS Cost of Sales Opening stock of finished goods 38,000 ADD Factory cost of Production 348,170 386,170 Less Closing stock of finished goods 36,210 Cost of Sales 349,960 GROSS PROFIT 250,040 £ Exercise 7 Sunseekers Products Plc Notes for the Manufacturing /Trading Acc ACCRUAL Direct Wages Amount paid Add Accrual 210,800 41,400 C Liability (Balance Sheet) 252,200 Manufacturing Acc PREPAYMENTS Factory Insurance Amount paid Less Prepayment 12,250 3,220 Asset (Balance Sheet) 9,030 Manufacturing Acc Office Insurance Amount Paid Less Prepayment 14,520 1,050 Asset (Balance Sheet) 13,470 Profit & Loss Acc Exercise 7 Sunseekers Products Plc Notes for the Manufacturing /TPL Acc DEPRECIATION Factory Machinery Cost Depreciation 20% Net Book Value 140,000 28,000 Manufacturing Acc 112,000 Office Equipment Cost Depreciation 15% Net Book Value 60,000 9,000 Profit & Loss Acc 51,000 Exercise 7 Manufacturing Account of Sunseekers Products Plc for the y/e 30 April £ £ Opening Stock of Raw Materials Add Purchases of Raw Materials 26,000 320,000 Less Closing Stock of Raw Materials 32,500 COST OF RAW MATERIALS CONSUMED Add Direct Wages Add Direct Expenses £ 287500 313,500 252,200 0 PRIME COST 252,200 565,700 ADD FACTORY OVERHEADS Maintenance and Machinery Insurance of Buildings (12250-3220) 48,000 9,030 Rent and Rates 43,600 General Expenses 22,430 Depreciation of Machinery 28,000 FACTORY OVERHEADS 151,060 716,760 Add WIP at Beginning 12,500 729,260 Less WIP at End FACTORY COST OF PRODUCTION 16,780 712,480 Exercise 7 Trading Profit & Loss Acc of Sunset Products Plc for the y/e 30 April £ £ Sales £ 900,000 LESS COST OF GOODS SOLD Opening stock of finished goods 84,000 Add Factory Cost of Production 712,480 796,480 Less Closing stock of finished goods 98,420 GROSS PROFIT 698,060 201,940 LESS EXPENSES Insurance 3,320 Rent and Rates 14,520 Advertising 80,000 Provision for Doubtful Debts 5,000 Provision for Dep Office Equipment 9,000 NET PROFIT 111,840 90,100 BAD DEBTS Bad debts are amounts of money owed to a business by DEBTORS who WILL NOT pay their debt due to bankruptcy etc Bad Debts listed as an entry in the trial balance should ONLY be entered as an EXPENSE in the PROFIT AND LOSS Account PROVISION FOR BAD DEBTS If you are asked to create this account in the notes: 2. Profit and Loss Account Calculate the TOTAL value (eg 5% of Debtors, etc). Enter the total value of Provision as an EXPENSE in the Profit and Loss Account Balance Sheet SUBTRACT the TOTAL value of provision from the Debtors Figure in the Balance Sheet INCREASE IN PROVISION FOR BAD DEBT If after calculating the new Provision for Bad Debts figure it shows an increase - eg from £3,000 to £5,000 then: Add the difference (ie £2000) as an expense in the Profit and Loss Account 2. Subtract the new amount (ie £5,000) from the Debtors figure in the balance sheet A DECREASE IN PROVISION FOR BAD DEBT If after calculating the new Provision for Bad Debts figure it shows a decrease - eg from £6,000 to £4,000 then: Add the difference (ie £2000) to the Gross Profit figure 2. Subtract the new amount (ie £4,000) from the Debtors figure in the balance sheet Exercise 8 Beachwear Plc Notes for the Manufacturing /TPL Acc PREPAYMENTS Factory Rent & Rates Amount paid Less Prepayment 26,700 4,200 Asset (Balance Sheet) 22,500 Manufacturing Acc Office Rent & Rates Amount paid Less Prepayment 4,500 750 Asset (Balance Sheet) 3,750 Profit & Loss Acc ACCRUALS Office Salaries Amount Paid Add Accrual 43,200 4,380 Liability (Balance Sheet) 47,580 Profit & Loss Acc Exercise 8 Beachwear plc Notes for the Manufacturing /Trading Acc PROVISION FOR DOUBTFUL DEBTS Provision so far 2,000 Adjusted to 6,000 Deducted from Debtors B/S Difference +£4,000 Increase to Man Acc DEPRECIATION Factory Machinery Cost Depreciation 25% Net Book Value 220,000 55,000 Manufacturing Acc 165,000 Office Equipment Cost Depreciation 10% Net Book Value 30,000 3,000 Profit & Loss Acc 27,000 Exercise 8 Manufacturing Account of Beachwear plc for the y/e 30 June £ £ Opening Stock of Raw Materials Add Purchases of Raw Materials 14,500 235,600 Less Closing Stock of Raw Materials 12,500 COST OF RAW MATERIALS CONSUMED Add Direct Wages Add Direct Expenses (royalties) £ 223,100 237,600 167,830 8,000 PRIME COST 175,830 413,430 ADD FACTORY OVERHEADS Maintenance and Machinery 12,000 Electricity 4,355 Insurance of Buildings 3,500 Rent and Rates (26700-4200) 22,500 Depreciation of Machinery 55,000 FACTORY OVERHEADS 97,355 510,785 Add WIP at Beginning 23,480 534,265 Less WIP at End FACTORY COST OF PRODUCTION 23,560 510,705 Exercise 8 Manufacturing Account of Beachwear plc for the y/e 30 June £ £ Sales £ 620,000 Less Cost of Goods Sold Opening stock of finished goods 64,595 Add Factory Cost of Production 510,705 575,300 Less Closing stock of finished goods 82,300 GROSS PROFIT 493,000 127,000 Less Expenses Electricity Insurance of Buildings Rent and Rates (4500-750) 1,420 985 3,750 Office Salaries(43200+4380) 47,580 Provision for Doubtful Debts 4,000 Prov for Depreciation of Equipment 3,000 NET PROFIT 60,735 66,265 Exercise 11 Harvey & Nicholl Notes for the Manufacturing /TPL Acc DEPRECIATION Factory Machinery Cost Depreciation 25% 180 45 Manufacturing Acc 135 Office Equipment Cost Depreciation 15% 40 6 Profit & Loss Acc 34 Delivery Van Cost 76 Depreciation 25% 19 Profit & Loss Acc 57 Exercise 11 Harvey & Nicholl Notes for the Manufacturing /Trading Acc ACCRUALS Indirect Wages Amount Paid Add Accrual 97 4 Liability (Balance Sheet) 101 Profit & Loss Acc Office Salaries Amount Paid Add Accrual 54 6 Liability (Balance Sheet) 60 Profit & Loss Acc PREPAYMENT Rent and Rates Amount Paid Less Prepayment 30 5 Asset (Balance Sheet) 25 Exercise 11 Harvey & Nicholl Notes for the Manufacturing /Trading Acc ALLOCATION OF EXPENSES Rent and Rates Amended Figure 25 Factory 60% 15 Manufacturing Account Admin 40% 10 Profit & Loss Account Insurance of Buildings Amount Paid 12 Factory 75% 9 Manufacturing Account Admin 25% 3 Profit & Loss Account PROVISION FOR DOUBTFUL DEBTS Debtors Provision 10% Net Debtors 80 8 Profit & Loss Account 72 Asset (Balance Sheet) Exercise 11 Manufacturing Account of Harvey Nicholl for the y/e 31 December Ledger Balances at 31 December 2004 £000 Stocks at 1 January: Raw Materials 75 Work in Progress 64 Finished Goods 72 Direct Factory Wages 682 Indirect Factory Wages 97 Royalties 23 Purchases of Raw Materials 820 Returns of Raw Materials 28 Carriage on Raw Materials 8 Purchases of Finished Goods 107 Rent and Rates 30 Insurance of Building 12 Factory Machinery at cost 180 Provision for Depreciation on Factory Machinery 64 Office Equipment at cost 40 Provision for Depreciation on Office Equipment 26 Delivery vans at cost 76 Provision for Depreciation on Delivery Vans 28 Maintenance of Factory Machinery 23 Sales 2,000 Office Salaries 54 Provision for Doubtful Debts 6 Debtors 80 Creditors 46 Notes Stocks at 31 December: Raw Materials 67 Work in Progress 59 Finished Goods 84 Exercise 11 Manufacturing Account of Harvey Nicholl for the y/e 31December £ Opening Stock of Raw Materials Add Purchases of Raw Materials Less Returns of Raw Materials Add Carriage of Raw Materials £ £ 75 820 28 Less Closing Stock of Raw Materials COST OF RAW MATERIALS CONSUMED Add Direct Wages Add Direct Expenses (royalties) PRIME COST ADD FACTORY OVERHEADS Indirect Wages (97+4) Rent and Rates(30 - 5)*60% Insurance of building (12* 75%) Provision for Dep of Machinery Maintenance of Machinery FACTORY OVERHEADS Add WIP at Beginning Less WIP at End FACTORY COST OF PRODUCTION 792 8 800 67 682 23 733 808 705 1,513 101 15 9 45 23 193 1,706 +64 1,770 -59 1,711 Exercise 11 Trading Profit & Loss Acc of Harvey Nicholl for the y/e 31 December £ Sales Less Cost of Goods Sold Opening stock of finished goods (1 Jan) Add Factory Cost of Production Add Purchases of Finished Goods Less Closing stock of finished goods GROSS PROFIT Less Expenses Rent and Rates (30-5)*40% Insurance of Buildings(12*25%) Provision for Depreciation Of Equip Provision for Depreciation Del Vans Office Salaries(54+6) Provision for Doubtful Debts NET PROFIT £ £ 2,000 72 1,711 107 1,890 84 1,806 194 10 3 6 19 60 2 100 94 MANUFACTURING PROFIT/LOSS ON MARKET VALUE/PRICE MARKET VALUE/ PRICE This is the price that the finished goods could have been purchased for – Instead of the company manufacturing them themselves MANUFACTURING PROFIT/LOSS A Manufacturing profit is made if the company can make the goods for less than the market value A manufacturing loss is made if the cost to make the goods is more than the market value Therefore: Market price of Prod – Factory Cost of Prod = Manufacturing profit /loss Transfer to Trading Account MARKET VALUE If the MARKET VALUE is known, it is this amount that is transferred to the TRADING ACCOUNT and NOT the MANUFACTURING COST OF PRODUCTION MANUFACTURING PROFIT / LOSS A manufacturing PROFIT (calculated at end of manufacturing account) is ADDED TO the Gross Profit in the trading account A manufacturing LOSS is DEDUCTED FROM the Gross Profit in the Trading account Depreciation – Reducing Balance A fixed percentage of Depreciation is calculated on the NET BOOK VALUE or written down value of the Fixed Asset each year As the Asset decreases in value the provision for depreciation each year will also reduce The YEARLY AMOUNT of depreciation is charged to the P&L ACCOUNT The accumulated depreciation is taken off the Asset’s COST in the BALANCE SHEET Depreciation – Reducing Balance (Continued) Example On 1 January Year 1, XYZ plc purchased Fixtures for £30,000 by cheque. Assets are depreciated by 10% per annum using the reducing balance method. Year 1 Asset cost Depreciation = 10% NBV year 1 30,000 3,000 P&L Acc 27,000 Bal Sheet Year 2 NBV from year 1 Depreciation = 10% NBV year 2 27,000 2,700 P&L Acc 24,300 Bal Sheet Depreciation – Reducing Balance (Continued) The depreciation shown in the balance sheet will be as follows Year 1 Fixed Assets Fixtures Cost 30,000 Dep NBV 3,000 27,000 Cost 30,000 Dep NBV 5,700 24,300 Year 2 Fixed Assets Fixtures Nethermains Notes for the Manufacturing/ P&L Account ACCRUAL Rates Amount paid Add Accrual 36 4 Liab (Balance Sheet) 40 Manufacturing Acc/P&L APPORTIONMENT Rates 40 Factory 75% 30 Man O/Head Admin 25% 10 P&L Management Salaries 50 Factory 80% 40 Man / O’Head Admin 20% 10 P&L Nethermains Notes for the Manufacturing/ P&L Account DEPRECIATION – REDUCED BALANCE METHOD Factory Machiney Cost 60 Depreciation to date 20 Current NBV 40 Yearly Depreciation 20% 8 Man O’Head New NBV 32 Delivery Vehicles Cost Depreciation to date Current NBV 20 5 15 Yearly Depreciation 20% 3 P&L New NBV 12 Manufacturing Account of Nethermains for the y/e 31 May £ £ Opening Stock of Raw Materials Add Purchases of raw materials Add Carriage In of raw materials 8 250 5 255 Less Closing Stock of raw materials 6 249 Cost of Raw Materials consumed 257 Add Direct Wages 100 Add Direct Expenses (Royalties) 10 PRIME COST 367 Add Factory Overheads Management Salaries 40 Factory Labour 13 Factory Power 10 Repairs to Factory Machinery 5 Rates 30 Heat & Light 24 Dep of Factory Machinery Factory Overheads 8 130 497 Manufacturing Account of Nethermains for the y/e 31 May £ B/F ADD WIP at beginning £ 497 4 501 Less WIP at end 5 FACTORY COST OF PRODUCTION 496 Market value of finished goods 520 Less Factory Cost of Production 496 Manufacturing Profit 24 Trading Account of Nethermains for the year ended 31 May £ Sales £ 960 LESS Cost of Sales Opening stock of finished goods 12 Add purchases of finished goods 119 131 Less return of finished goods 2 129 ADD Mkt V of finished goods 520 649 Less Closing stock of finished goods 9 Cost of Sales 640 GROSS PROFIT 320 Add Manufacturing Profit 24 344