Simkin Hardware Simkin Hardware Among the many products stocked by the Simkin Hardware Store is the ACE Model 89 Electric Drill. Sales of the drill have been rather low and variable over the last year. Even though the sales are not high, the quality of the drill is excellent and the per unit profits are good. Simkin wants to offer a complete product line; so continued stocking of the ACE 89 is desirable. Simkin Hardware There has been a rising number of customer complaints that the store is out of drills. Because customers usually have an urgent need for products when they come into the store, in the event of a stockout they go across the street to purchase their desired product from Simkin’s strongest competitor. Lately, Art has ordered 10 drills at a time and reordered when 5 drills remain in stock. But he is very concerned about the high opportunity cost of the stock-outs as well as the rising customer complaints. Another concern is the increased cost of ordering when the ordering quantity is small. Demand profile Daily Demand Frequency 0 10 1 20 2 40 3 80 4 30 5 20 Totals 200 Probability Cumulative Probability Random Number Demand profile Daily Demand Frequency Probability 0 10 10/200 = 0.05 1 20 20/200 = 0.10 2 40 0.20 3 80 0.40 4 30 0.15 5 20 0.10 Totals 200 1.00 Cumulative Probability Random Number Demand profile Daily Demand Frequency Probability Cumulative Probability 0 10 0.05 1 20 10/200 = 0.05 20/200 = 0.10 2 40 0.20 0.35 3 80 0.40 0.75 4 30 0.15 0.90 5 20 0.10 1.00 Totals 200 1.00 0.15 Random Number Demand profile Daily Demand Frequency Probability Cumulative Probability Random Number 0 10 0.05 01 – 05 1 20 0.15 06 – 15 2 40 10/200 = 0.05 20/200 = 0.10 0.20 0.35 16 – 35 3 80 0.40 0.75 36 – 75 4 30 0.15 0.90 76 – 90 5 20 0.10 1.00 91 – 00 Totals 200 1.00 Lead time profile Lead Time Frequency 1 8 2 20 3 12 Totals 40 Probability Cumulative Probability Random Number Lead time profile Lead Time Frequency 1 8 = 8/40 = 2 20 = 20/40 = 0.50 3 12 =12/40 = 0.30 Totals 40 Probability 0.20 Cumulative Probability Random Number Lead time profile Lead Time Frequency 1 8 2 20 3 12 Totals 40 Probability Cumulative Probability = 8/40 = 0.20 = 20/40 = 0.50 0.20 =12/40 = 0.30 1.00 0.70 Random Number Lead time profile Lead Time Frequency 1 8 2 20 3 12 Totals 40 Probability Cumulative Probability Go to Excel = 8/40 = 0.20 = 20/40 = 0.50 0.20 =12/40 = 0.30 1.00 0.70 Random Number EOQ Model When To Order Inventory Level Average Inventory (Q*/2) Optimal Order Quantity (Q*) Reorder Point (ROP) Lead Time Time What values for Q & R does the EOQ model suggest? What is D – daily demand? What is L – lead time? Find expected lead time What is H? Find expected demand 0.50 per drill per day What is S? $10 per order Expected lead time Lead Time 1 Frequency Probability 8 0.20 2 20 0.50 3 12 Totals 40 0.30 Expected lead time = 0.20 * 1 + 0.50 * 2 + 0.30 * 3 = 2.1 days Expected demand Daily Demand Frequency Probability 0 10 0.05 1 20 0.10 0.05 * 0 + 2 40 0.20 0.10 * 1 + 3 80 0.40 0.20 * 2 + 0.40 * 3 + 4 30 0.15 5 20 0.10 Totals 200 1.00 Expected demand = 0.15 * 4 + 0.10 * 5 = 2.8 drills What values for Q & R does the EOQ model suggest? 2DS 2(2.8)10 Q* 10.58 H 0.50 ROP D * L 2.8 * 2.1 5.88 Simulate Option Q R 1 10 5 2 3 4 5