Lab Safety Training - Curriculum/ Instruction/ Professional

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August 28, 2013
Presenter: Brenda Fischer, IEA
Lab Safety Standard
Chemical Safety
Personal Protective Equipment
Standard Operating Procedures (SOPs)
Federal Hazard Communication Standard changes
© IEA, Inc.
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Don’t underestimate risk – no matter how long
you have been working with chemicals, they can
still be dangerous!!!
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Minimize chemical exposures
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Implement and follow a safety program
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Provide a safe working and learning environment
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Continuous improvement
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Occupational Exposure to Hazardous Chemicals in
Laboratories (OSHA)
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Employee Right-to-Know (OSHA)
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International Fire Code
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National Fire Protection Act
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Local, County, & State HazMat Rules
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Located at the district Health & Safety Office
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Includes:
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Employee responsibilities
Chemical Hygiene Officer (CHO) responsibilities
Lab facility design and maintenance
Standard operating procedures (SOPs)
Personal protective equipment (PPE)
Emergency response plans
Employee exposure determination
Recordkeeping
Training requirements
Hazardous waste/disposal procedures
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Liaison between staff and
administration
Ensure proper work practices &
procedures
Coordinates lab safety inspections,
development of SOPs, and
communication distribution
Knowledge of waste disposal
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Permissible Exposure Limit (PEL) is the maximum amount
or concentration of a chemical that a worker may be
exposed to under OSHA regulations. The higher the PEL the
better.
 Threshold Limit Values (TLVs) are guidelines (not
standards) that reflect the level of exposure that the typical
worker can experience without an unreasonable risk of
disease or injury
 Time-Weighted Average (TWA) is an average value of
exposure over the course of an 8-hour work shift
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© IEA, Inc.
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Skin and Eyes
(most common in science departments)
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Ingestion
(wash your hands before you eat)
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Injection
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Inhalation
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Acute
Chronic
Generally manifests quickly
(either immediately or
within days after an
exposure).
An example would be an
acid spill on skin. The
acute effect is immediate
irritation or corrosion of
the skin.
Usually takes longer to
develop through repeated
exposures.
Usually targets certain
organs (i.e. asbestos
targets the lungs).
An individual may not be
able to sense the
exposure.
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If the label is not the original from the manufacturer,
it must Include:
 Identity of Product (no chemical symbols)
 Hazard Warning
 Date of Purchase
Types of Containers
 Original (from manufacturer)
 Secondary (dilutions, etc.) – Label these containers accurately!
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Designated locked storage area
Arrangement by Flinn or other system
Acid and flammable cabinets
Fire extinguishers
Smoke detectors
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Why PPE?
It’s the last line of defense between you and
the hazardous chemical
What types are required?
- Goggles and Face Shields
- Gloves (disposable – chemical – heat)
- Aprons
Instruct students on purpose and proper use
Lead by example!
© IEA, Inc.
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Located on-line – obtain specific information from district
health and safety
Responsibility of instructor to obtain MSDSs for new
products received
Are MSDSs part of your
curriculum?
Do you follow the
guidelines on MSDSs?
Would you know how to
find an MSDS during an
emergency situation?
© IEA, Inc.
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Use for odorous chemicals (NOT storage)
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Provides more protection against splashes, bumping
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NOT for general storage
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Ensure adequate air flow
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Avoid disruptions to air flow
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Keep clean
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Tested every year and posted on hood
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• Use warm water
• Wet both hands and wrists
• Apply liquid soap to palms first
• Lather well, spread lather to
back of hands and wrists
• Scrub for at least 15 seconds
• Rinse well and dry completely
• Turn off faucet using
disposable towels
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Fire extinguishers – should be located near
exit and visible to all
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Eyewash and/or shower
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Safety goggles/face shields
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Gloves (disposable, chemical, thermal)
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Aprons
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Spill cleanup kits
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 Primary responsibility is to evacuate
students
 It is not recommended to fight fires if they
are above waist-height
 Those who are trained may use fire
extinguishers but…
your safety and the safety of your student’s
is your first priority!
© IEA, Inc.
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Assess spill. If chemicals are unknown, evacuate area.
Call emergency personnel if your safety is in danger or
the spill is too large to handle yourself.
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Contact fire department if contents are greater than one
gallon.
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Extinguish all sources of ignition if chemical is flammable
and turn off the main gas shut-off valve.
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Immediately attend to splashes in eye or on skin by using
eyewash or drench shower.
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Direct First Aid needs to the school nurse.
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Use appropriate
personal protective equipment!!!!
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Use appropriate spill neutralizer from spill kit (acid
or base). Follow instructions on box.
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Use the polypropylene broom and dust pan
provided with neutralizer kit to sweep up materials.
Dispose of according to hazardous waste rules and
regulations (if applicable).
© IEA, Inc.
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If a release of any substance may cause pollution of
the air, land or water, report the incident
immediately to the district Environmental Health &
Safety office. The district is required to notify the
Minnesota Duty Officer (within 24 hours) at:
 (651) 649-5451 - Metro
 (800) 422-0798 - Greater Minnesota
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Hazardous wastes must be labeled:
 “Hazardous Waste”
 Descriptive name (no chemical symbols)
 Date the waste was put into the container or
determined to be waste
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Natural Gas
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Shut off valve must be identified and marked
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Keep off and locked out when not in use
Sharps/Broken Glass
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A disposal container specifically for broken glass
should be available
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 Students are not permitted to work in the labs without
supervision
 Shorts, sandals, and loose jewelry are not worn while
using chemicals
 Long hair should be pulled back while using chemicals
 Eating and drinking (students and instructors) is not
allowed in labs
 Extension cords are not used as permanent wiring
 Damaged extension cords are REPLACED (not repaired)
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 Refrigerators are labeled for contents (food or
chemical/biological)
 Chemicals are labeled upon arrival with purchase date
 Eyewashes, showers, fire extinguishers are not blocked
 Exits are not blocked
 Electrical panels are not blocked
 No storage within 18 inches of sprinkler heads
© IEA, Inc.
© IEA, Inc.
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For specks of dust or dirt in the eye, do not rub the
eye because this can cause scratches and abrasions.
Use eyewash and continue flushing the eye. If the
speck does not wash out or pain and redness
persists, see an eye doctor.
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For a blow or impact to the eye, apply a cold
compress. Do not apply pressure. See a doctor
immediately if there is continued pain, blood in the
eye or any visual disturbance. This could be the sign
of internal eye damage.
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For objects stuck in the eye or punctures to the
eye, do not try to remove the object from the eye
and do not use eyewash. See a doctor
immediately.
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For chemical burns, open the eye as wide as
possible and immediately flush the eye with water.
Continue flushing the eye for at least fifteen
minutes. If possible, continue flushing the eye
while in route to the doctor or hospital. The
flushing fluid should be tepid or lukewarm. A
doctor should be seen immediately.
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Emergency Eyewashes & Showers require weekly Inspections
which must be documented on the inspection tag
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All plumbed eyewashes must be flushed for 3 minutes
weekly
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Plumbed showers should be flushed briefly on occasion
(monthly) to ensure proper function
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Portable eyewashes require weekly inspections (follow
manufacturers instructions)
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All units must be accessible, clearly marked, clean, and
nozzle covers must be in place
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Ensure that the fire extinguisher is accessible.
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Are any materials blocking the fire extinguisher?
Is it visible from all points in the room?
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If not, is there proper demarcation above the fire extinguisher?
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Is the fire extinguisher properly mounted in the cabinet or on
the wall?
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Is the pressure indicator in the ‘green’?
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Tap the pressure indicator to ensure it is functional.
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Has the fire extinguisher been vandalized in any way to
comprise its function?
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Be sure to initial and date the inspection tag at time of
inspection.
© IEA, Inc.
Minnesota Department of Education
Attachment 5 – Parts 1-3:
Science Safety Checklist
Attachment 5 – Table 2:
Examples of Excessive Risk Chemicals (risk probably
exceeds educational value)
Attachment 5 – Table 3:
Examples of High Risk Chemicals (use very limited
amounts)
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Globally Harmonized System (GHS) for
standardizing and harmonizing the classification
and labeling of chemicals.
 Goal to ensure employers, employees and the public
are provided with adequate, practical, reliable, and
comprehendible information on hazardous
chemicals
 Allow for appropriate protective measures for health
and safety
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To have a common worldwide approach to
classifying and communicating chemical hazards.
 Harmonized definition of hazards
 Specific criteria for labels
 Harmonized format for safety data sheets (SDS)
formerly called material safety data sheets (MSDS)
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The idea is that the same criteria will be used
all over the world to determine if a material is
flammable, toxic, corrosive, etc.
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To avoid classifying the same product as
hazardous or non-hazardous, depending on
which classification system is used
For example, a product may be considered
flammable or toxic in one country, but not in another
to which it is being shipped
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Adopted by Federal OSHA on March 26, 2012,
with an effective date of May 25, 2012
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MNOSHA informed Federal OSHA of its intent
to adopt the revised 1910.1200 standard
(HazCom), on May 21, 2012
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MNOSHA published this intent on July 2, 2012
in the State Register
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Minnesota adopted on September 10, 2012
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 Chemical manufacturers or distributors
 Reclassification
 Labeling
 Safety Data Sheet (SDS)
 Training
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Includes workplace chemicals, consumer products,
pest control products, products regulated under the
transportation of dangerous goods
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All Employers
 Train on new SDS format
▪ 16 element format
 Train on GHS label elements
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pictograms
signal words
hazard statements
precautionary statements
 Maintain the updated SDSs
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Train employees by December 1, 2013
on the new labeling system and SDS
format
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June 1, 2015 comply with all labeling
and SDS requirements (distributors
have until December 1, 2015)
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June 1, 2016, fully implement
HazCom program – updated ERTK
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Classification Criteria
 Health and Environmental Hazards
 Physical Hazards
 Mixtures
Hazard Communication
 Labels
 Safety Data Sheets
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Acute Toxicity
Skin
Corrosion/Irritation
 Serious Eye
Damage/Eye Irritation
 Respiratory or Skin
Sensitization
 Germ Cell
Mutagenicity
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Carcinogenicity
Reproductive
Toxicology
 Target Organ Systemic
Toxicity - Single
Exposure
 Target Organ Systemic
Toxicity - Repeated
Exposure
 Aspiration Toxicity
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Explosives
Flammable Gases
Flammable Aerosols
Oxidizing Gases
Gases Under Pressure
Flammable Liquids
Flammable Solids
Self-Reactive
Substances
 Pyrophoric Liquids
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Pyrophoric Solids
Self-Heating Substances
Substances which in
contact with water emit
flammable gases
Oxidizing Liquids
Oxidizing Solids
Organic Peroxides
Corrosive to Metals
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Product identifier – chemical identity
Supplier identification – name, address, etc.
Precautionary statements – advice
Hazard pictograms – visual warning
Signal words – degree of hazard
Hazard statements – nature of hazard
Supplemental information – additional
information about the substance
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Pictograms have a black symbol on a white
background with a red diamond frame
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Explosives
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Self-reactive
substances
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Organic peroxides
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Flammables
 Emits flammable gas
 Self-reactive
substances
 Pyrophorics
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(spontaneously igniting in air)
Self-heating
substances
 Organic peroxides
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Oxidizers
(removes electrons)
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Compressed gases
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Liquefied gases
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Dissolved gases
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Skin corrosion
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Eye damage
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Corrosive to metals
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Acute toxicity
(fatal or severe toxicity)
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Acute toxicity
(harmful)
Irritant
Skin sensitizer
Narcotic effects
Target organ toxicity
Hazard to ozone layer
(non-mandatory)
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Carcinogen
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Mutagen
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Reproductive toxicity
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Respiratory sensitizer
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Target organ toxicity
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Aspiration hazard
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Environmental Toxicity
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Signal words
 Used to emphasize hazard and discriminate
between levels of hazard
The signal words used in the GHS are:
for more severe hazards
for less severe hazards
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A statement assigned to a hazard class and
category that describes the nature of the
hazard(s) of a chemical; including, where
appropriate, the degree of hazards
 Example: Flammable liquids
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Extremely flammable liquid and vapor
Highly flammable liquid and vapor
Flammable liquid and vapor
Combustible liquid
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Precautionary information supplements the hazard
information by briefly providing measures to be taken to
minimize or prevent adverse effects from physical,
health or environmental hazards
First aid is included in precautionary information
For example:
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Wear splash protection for face
Keep away from heat/sparks/open flame
Use explosion-proof electrical… equipment
Wear protective gloves
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© IEA, Inc.
Secondary Labels
 Need all the information from the original
shipping label…
OR
 Product identifier & words, pictures,
symbols which provide at least general
information regarding the hazards
including the specific information
regarding the physical and health hazards
EXCEPTION
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Portable, immediate-use containers used by
the employee who transferred the chemicals
do not have to be labeled (not a change)
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All secondary labels and warnings shall be in
English, and prominently displayed, or readily
available
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Employers may add information in a second
language, but English must always be present
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Primary Use: The Workplace
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The SDS should provide comprehensive information
about a chemical substance or mixture
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Employers and workers use the SDS as a source of
information about hazards and to obtain advice on
safety precautions
See example SDS in hand-out
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GHS product identifier
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Other means of identification
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Recommended use of the chemical and
restrictions on use
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Supplier's details (including name, address,
phone number, etc.)
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Emergency phone number
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GHS classification of the substance/mixture and any
national or regional information
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GHS label elements, including precautionary
statements
Hazard symbols may be provided as a graphical reproduction of the symbols
in black and white or the name of the symbol (flame, skull, crossbones, etc.
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Other hazards which do not result in classification
(e.g., dust explosion hazard) or are not covered by the
GHS
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Substance
 Chemical identity
 Common name, synonyms, etc.
 CAS number, EC number, etc.
 Impurities and stabilizing additives which are
themselves classified and which contribute to the
classification of the substance
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Description of necessary measures, subdivided
according to the different routes of exposure such
as inhalation, skin and eye contact, ingestion, etc.
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Most important symptoms/effects, acute and
delayed
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Indication of immediate medical attention and
special treatment needed, if necessary
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Suitable (and unsuitable)
extinguishing media
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Specific hazards arising from the
chemical
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Special protective equipment and
precautions for firefighters
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Personal precautions, protective equipment
and emergency procedures
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Environmental precautions
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Methods and materials for containment and
cleaning up
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Precautions for safe handling
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Conditions for safe storage, including any
incompatibilities
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Control parameters such as occupational or
biological exposure limit values
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Appropriate engineering controls
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Individual protection measures, such as personal
protective equipment
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Appearance (physical state, color, etc.)
Odor
Odor threshold
pH
Melting point/freezing point
Initial boiling point and boiling range
Flash point
Evaporation rate
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Chemical stability
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Possibility of hazardous reactions
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Conditions to avoid (e.g., static discharge,
shock or vibration)
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Incompatible materials
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Hazardous decomposition products
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Information on the likely routes of exposure
(inhalation, ingestion, skin and eye contact)
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Symptoms related to the physical, chemical and
toxicological characteristics
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Delayed and immediate effects and also chronic
effects from short and long-term exposure
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Numerical measures of toxicity (such as acute
toxicity estimates)
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Not required for OSHA
 Ecotoxicity (aquatic and terrestrial)
 Persistence and degradability
 Bioaccumulative potential
 Mobility in soil
 Other adverse effects
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Description of waste residues
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Information on safe handling and methods of
disposal
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Includes the disposal of any contaminated
packaging
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UN Number
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UN Proper shipping name
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Transport Hazard class
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Packing group, if applicable
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Marine pollutant (Yes/No)
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Special precautions which a user needs to be aware of or
needs to comply with in connection with transport or
conveyance either within or outside their premises.
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Safety, health and environmental regulations
specific for the product in question
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Combustible dust would be an example of
information found here
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Any other specific information not listed in
other sections of SDS
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© IEA, Inc.
© IEA, Inc.
Any Questions?
For more information on GHS see hand-out
© IEA, Inc.
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