August 28, 2013 Presenter: Brenda Fischer, IEA Lab Safety Standard Chemical Safety Personal Protective Equipment Standard Operating Procedures (SOPs) Federal Hazard Communication Standard changes © IEA, Inc. Don’t underestimate risk – no matter how long you have been working with chemicals, they can still be dangerous!!! Minimize chemical exposures Implement and follow a safety program Provide a safe working and learning environment Continuous improvement © IEA, Inc. Occupational Exposure to Hazardous Chemicals in Laboratories (OSHA) Employee Right-to-Know (OSHA) International Fire Code National Fire Protection Act Local, County, & State HazMat Rules © IEA, Inc. Located at the district Health & Safety Office Includes: Employee responsibilities Chemical Hygiene Officer (CHO) responsibilities Lab facility design and maintenance Standard operating procedures (SOPs) Personal protective equipment (PPE) Emergency response plans Employee exposure determination Recordkeeping Training requirements Hazardous waste/disposal procedures © IEA, Inc. Liaison between staff and administration Ensure proper work practices & procedures Coordinates lab safety inspections, development of SOPs, and communication distribution Knowledge of waste disposal © IEA, Inc. Permissible Exposure Limit (PEL) is the maximum amount or concentration of a chemical that a worker may be exposed to under OSHA regulations. The higher the PEL the better. Threshold Limit Values (TLVs) are guidelines (not standards) that reflect the level of exposure that the typical worker can experience without an unreasonable risk of disease or injury Time-Weighted Average (TWA) is an average value of exposure over the course of an 8-hour work shift © IEA, Inc. Skin and Eyes (most common in science departments) Ingestion (wash your hands before you eat) Injection Inhalation © IEA, Inc. Acute Chronic Generally manifests quickly (either immediately or within days after an exposure). An example would be an acid spill on skin. The acute effect is immediate irritation or corrosion of the skin. Usually takes longer to develop through repeated exposures. Usually targets certain organs (i.e. asbestos targets the lungs). An individual may not be able to sense the exposure. © IEA, Inc. If the label is not the original from the manufacturer, it must Include: Identity of Product (no chemical symbols) Hazard Warning Date of Purchase Types of Containers Original (from manufacturer) Secondary (dilutions, etc.) – Label these containers accurately! © IEA, Inc. Designated locked storage area Arrangement by Flinn or other system Acid and flammable cabinets Fire extinguishers Smoke detectors © IEA, Inc. Why PPE? It’s the last line of defense between you and the hazardous chemical What types are required? - Goggles and Face Shields - Gloves (disposable – chemical – heat) - Aprons Instruct students on purpose and proper use Lead by example! © IEA, Inc. Located on-line – obtain specific information from district health and safety Responsibility of instructor to obtain MSDSs for new products received Are MSDSs part of your curriculum? Do you follow the guidelines on MSDSs? Would you know how to find an MSDS during an emergency situation? © IEA, Inc. Use for odorous chemicals (NOT storage) Provides more protection against splashes, bumping NOT for general storage Ensure adequate air flow Avoid disruptions to air flow Keep clean Tested every year and posted on hood © IEA, Inc. • Use warm water • Wet both hands and wrists • Apply liquid soap to palms first • Lather well, spread lather to back of hands and wrists • Scrub for at least 15 seconds • Rinse well and dry completely • Turn off faucet using disposable towels © IEA, Inc. Fire extinguishers – should be located near exit and visible to all Eyewash and/or shower Safety goggles/face shields Gloves (disposable, chemical, thermal) Aprons Spill cleanup kits © IEA, Inc. Primary responsibility is to evacuate students It is not recommended to fight fires if they are above waist-height Those who are trained may use fire extinguishers but… your safety and the safety of your student’s is your first priority! © IEA, Inc. Assess spill. If chemicals are unknown, evacuate area. Call emergency personnel if your safety is in danger or the spill is too large to handle yourself. Contact fire department if contents are greater than one gallon. Extinguish all sources of ignition if chemical is flammable and turn off the main gas shut-off valve. Immediately attend to splashes in eye or on skin by using eyewash or drench shower. Direct First Aid needs to the school nurse. © IEA, Inc. Use appropriate personal protective equipment!!!! Use appropriate spill neutralizer from spill kit (acid or base). Follow instructions on box. Use the polypropylene broom and dust pan provided with neutralizer kit to sweep up materials. Dispose of according to hazardous waste rules and regulations (if applicable). © IEA, Inc. If a release of any substance may cause pollution of the air, land or water, report the incident immediately to the district Environmental Health & Safety office. The district is required to notify the Minnesota Duty Officer (within 24 hours) at: (651) 649-5451 - Metro (800) 422-0798 - Greater Minnesota © IEA, Inc. Hazardous wastes must be labeled: “Hazardous Waste” Descriptive name (no chemical symbols) Date the waste was put into the container or determined to be waste © IEA, Inc. Natural Gas • Shut off valve must be identified and marked • Keep off and locked out when not in use Sharps/Broken Glass • A disposal container specifically for broken glass should be available © IEA, Inc. Students are not permitted to work in the labs without supervision Shorts, sandals, and loose jewelry are not worn while using chemicals Long hair should be pulled back while using chemicals Eating and drinking (students and instructors) is not allowed in labs Extension cords are not used as permanent wiring Damaged extension cords are REPLACED (not repaired) © IEA, Inc. Refrigerators are labeled for contents (food or chemical/biological) Chemicals are labeled upon arrival with purchase date Eyewashes, showers, fire extinguishers are not blocked Exits are not blocked Electrical panels are not blocked No storage within 18 inches of sprinkler heads © IEA, Inc. © IEA, Inc. For specks of dust or dirt in the eye, do not rub the eye because this can cause scratches and abrasions. Use eyewash and continue flushing the eye. If the speck does not wash out or pain and redness persists, see an eye doctor. For a blow or impact to the eye, apply a cold compress. Do not apply pressure. See a doctor immediately if there is continued pain, blood in the eye or any visual disturbance. This could be the sign of internal eye damage. © IEA, Inc. For objects stuck in the eye or punctures to the eye, do not try to remove the object from the eye and do not use eyewash. See a doctor immediately. For chemical burns, open the eye as wide as possible and immediately flush the eye with water. Continue flushing the eye for at least fifteen minutes. If possible, continue flushing the eye while in route to the doctor or hospital. The flushing fluid should be tepid or lukewarm. A doctor should be seen immediately. © IEA, Inc. Emergency Eyewashes & Showers require weekly Inspections which must be documented on the inspection tag All plumbed eyewashes must be flushed for 3 minutes weekly Plumbed showers should be flushed briefly on occasion (monthly) to ensure proper function Portable eyewashes require weekly inspections (follow manufacturers instructions) All units must be accessible, clearly marked, clean, and nozzle covers must be in place © IEA, Inc. Ensure that the fire extinguisher is accessible. Are any materials blocking the fire extinguisher? Is it visible from all points in the room? ▪ If not, is there proper demarcation above the fire extinguisher? Is the fire extinguisher properly mounted in the cabinet or on the wall? Is the pressure indicator in the ‘green’? Tap the pressure indicator to ensure it is functional. Has the fire extinguisher been vandalized in any way to comprise its function? Be sure to initial and date the inspection tag at time of inspection. © IEA, Inc. Minnesota Department of Education Attachment 5 – Parts 1-3: Science Safety Checklist Attachment 5 – Table 2: Examples of Excessive Risk Chemicals (risk probably exceeds educational value) Attachment 5 – Table 3: Examples of High Risk Chemicals (use very limited amounts) © IEA, Inc. Globally Harmonized System (GHS) for standardizing and harmonizing the classification and labeling of chemicals. Goal to ensure employers, employees and the public are provided with adequate, practical, reliable, and comprehendible information on hazardous chemicals Allow for appropriate protective measures for health and safety © IEA, Inc. To have a common worldwide approach to classifying and communicating chemical hazards. Harmonized definition of hazards Specific criteria for labels Harmonized format for safety data sheets (SDS) formerly called material safety data sheets (MSDS) © IEA, Inc. The idea is that the same criteria will be used all over the world to determine if a material is flammable, toxic, corrosive, etc. To avoid classifying the same product as hazardous or non-hazardous, depending on which classification system is used For example, a product may be considered flammable or toxic in one country, but not in another to which it is being shipped © IEA, Inc. Adopted by Federal OSHA on March 26, 2012, with an effective date of May 25, 2012 MNOSHA informed Federal OSHA of its intent to adopt the revised 1910.1200 standard (HazCom), on May 21, 2012 MNOSHA published this intent on July 2, 2012 in the State Register Minnesota adopted on September 10, 2012 © IEA, Inc. Chemical manufacturers or distributors Reclassification Labeling Safety Data Sheet (SDS) Training Includes workplace chemicals, consumer products, pest control products, products regulated under the transportation of dangerous goods © IEA, Inc. All Employers Train on new SDS format ▪ 16 element format Train on GHS label elements ▪ ▪ ▪ ▪ pictograms signal words hazard statements precautionary statements Maintain the updated SDSs © IEA, Inc. Train employees by December 1, 2013 on the new labeling system and SDS format June 1, 2015 comply with all labeling and SDS requirements (distributors have until December 1, 2015) June 1, 2016, fully implement HazCom program – updated ERTK © IEA, Inc. Classification Criteria Health and Environmental Hazards Physical Hazards Mixtures Hazard Communication Labels Safety Data Sheets © IEA, Inc. Acute Toxicity Skin Corrosion/Irritation Serious Eye Damage/Eye Irritation Respiratory or Skin Sensitization Germ Cell Mutagenicity Carcinogenicity Reproductive Toxicology Target Organ Systemic Toxicity - Single Exposure Target Organ Systemic Toxicity - Repeated Exposure Aspiration Toxicity © IEA, Inc. Explosives Flammable Gases Flammable Aerosols Oxidizing Gases Gases Under Pressure Flammable Liquids Flammable Solids Self-Reactive Substances Pyrophoric Liquids Pyrophoric Solids Self-Heating Substances Substances which in contact with water emit flammable gases Oxidizing Liquids Oxidizing Solids Organic Peroxides Corrosive to Metals © IEA, Inc. Product identifier – chemical identity Supplier identification – name, address, etc. Precautionary statements – advice Hazard pictograms – visual warning Signal words – degree of hazard Hazard statements – nature of hazard Supplemental information – additional information about the substance © IEA, Inc. Pictograms have a black symbol on a white background with a red diamond frame © IEA, Inc. Explosives Self-reactive substances Organic peroxides © IEA, Inc. Flammables Emits flammable gas Self-reactive substances Pyrophorics (spontaneously igniting in air) Self-heating substances Organic peroxides © IEA, Inc. Oxidizers (removes electrons) © IEA, Inc. Compressed gases Liquefied gases Dissolved gases © IEA, Inc. Skin corrosion Eye damage Corrosive to metals © IEA, Inc. Acute toxicity (fatal or severe toxicity) © IEA, Inc. Acute toxicity (harmful) Irritant Skin sensitizer Narcotic effects Target organ toxicity Hazard to ozone layer (non-mandatory) © IEA, Inc. Carcinogen Mutagen Reproductive toxicity Respiratory sensitizer Target organ toxicity Aspiration hazard © IEA, Inc. Environmental Toxicity © IEA, Inc. Signal words Used to emphasize hazard and discriminate between levels of hazard The signal words used in the GHS are: for more severe hazards for less severe hazards © IEA, Inc. A statement assigned to a hazard class and category that describes the nature of the hazard(s) of a chemical; including, where appropriate, the degree of hazards Example: Flammable liquids ▪ ▪ ▪ ▪ Extremely flammable liquid and vapor Highly flammable liquid and vapor Flammable liquid and vapor Combustible liquid © IEA, Inc. Precautionary information supplements the hazard information by briefly providing measures to be taken to minimize or prevent adverse effects from physical, health or environmental hazards First aid is included in precautionary information For example: Wear splash protection for face Keep away from heat/sparks/open flame Use explosion-proof electrical… equipment Wear protective gloves © IEA, Inc. © IEA, Inc. Secondary Labels Need all the information from the original shipping label… OR Product identifier & words, pictures, symbols which provide at least general information regarding the hazards including the specific information regarding the physical and health hazards EXCEPTION Portable, immediate-use containers used by the employee who transferred the chemicals do not have to be labeled (not a change) © IEA, Inc. All secondary labels and warnings shall be in English, and prominently displayed, or readily available Employers may add information in a second language, but English must always be present © IEA, Inc. Primary Use: The Workplace The SDS should provide comprehensive information about a chemical substance or mixture Employers and workers use the SDS as a source of information about hazards and to obtain advice on safety precautions See example SDS in hand-out © IEA, Inc. GHS product identifier Other means of identification Recommended use of the chemical and restrictions on use Supplier's details (including name, address, phone number, etc.) Emergency phone number © IEA, Inc. GHS classification of the substance/mixture and any national or regional information GHS label elements, including precautionary statements Hazard symbols may be provided as a graphical reproduction of the symbols in black and white or the name of the symbol (flame, skull, crossbones, etc. Other hazards which do not result in classification (e.g., dust explosion hazard) or are not covered by the GHS © IEA, Inc. Substance Chemical identity Common name, synonyms, etc. CAS number, EC number, etc. Impurities and stabilizing additives which are themselves classified and which contribute to the classification of the substance © IEA, Inc. Description of necessary measures, subdivided according to the different routes of exposure such as inhalation, skin and eye contact, ingestion, etc. Most important symptoms/effects, acute and delayed Indication of immediate medical attention and special treatment needed, if necessary © IEA, Inc. Suitable (and unsuitable) extinguishing media Specific hazards arising from the chemical Special protective equipment and precautions for firefighters © IEA, Inc. Personal precautions, protective equipment and emergency procedures Environmental precautions Methods and materials for containment and cleaning up © IEA, Inc. Precautions for safe handling Conditions for safe storage, including any incompatibilities © IEA, Inc. Control parameters such as occupational or biological exposure limit values Appropriate engineering controls Individual protection measures, such as personal protective equipment © IEA, Inc. Appearance (physical state, color, etc.) Odor Odor threshold pH Melting point/freezing point Initial boiling point and boiling range Flash point Evaporation rate © IEA, Inc. Chemical stability Possibility of hazardous reactions Conditions to avoid (e.g., static discharge, shock or vibration) Incompatible materials Hazardous decomposition products © IEA, Inc. Information on the likely routes of exposure (inhalation, ingestion, skin and eye contact) Symptoms related to the physical, chemical and toxicological characteristics Delayed and immediate effects and also chronic effects from short and long-term exposure Numerical measures of toxicity (such as acute toxicity estimates) © IEA, Inc. Not required for OSHA Ecotoxicity (aquatic and terrestrial) Persistence and degradability Bioaccumulative potential Mobility in soil Other adverse effects © IEA, Inc. Description of waste residues Information on safe handling and methods of disposal Includes the disposal of any contaminated packaging © IEA, Inc. UN Number UN Proper shipping name Transport Hazard class Packing group, if applicable Marine pollutant (Yes/No) Special precautions which a user needs to be aware of or needs to comply with in connection with transport or conveyance either within or outside their premises. © IEA, Inc. Safety, health and environmental regulations specific for the product in question © IEA, Inc. Combustible dust would be an example of information found here Any other specific information not listed in other sections of SDS © IEA, Inc. © IEA, Inc. © IEA, Inc. Any Questions? For more information on GHS see hand-out © IEA, Inc.