Construction of Global Phase Equilibrium Diagrams Martín Cismondi Universidad Nacional de Córdoba - CONICET Introduction • A real binary system show one of 5 (or 6) different types of phase behaviour. • EOS modelling leads to the same possible types (+ other) . • Correspondence between real and predicted type depends on the model and parameters. Type I: Unique Critical Line (LV) 120 100 A Pressure [Bar] 80 60 40 Pv1 Pv2 20 0 220 270 320 Temperature [K] 370 420 Type II: Also a LL critical line and LLV 250 Pressure [Bar] 200 150 A 100 B Ps1 50 Ps2 LLV 0 200 250 300 350 400 Temperature [K] 450 500 550 Type IV: Discontinuity in the LV critical line and second LLV region 400 350 E 300 UCEP Pressure [Bar] 250 LLV D 200 LCEP 150 E B 100 D LLV 50 LLV 0 200 250 300 350 400 Temperature [K] 450 500 550 Type IV: T-x projection 520 470 Temperature [K] 420 E 370 UCEP 320 LCEP B 270 D UCEP 220 0.4 0.5 0.6 0.7 Composition 0.8 0.9 1 Type III: “rearrangement” of critical lines 400 350 300 Pressure [Bar] 250 200 C 150 100 D UCEP 50 0 200 250 300 350 400 Temperature [K] 450 500 550 Type III: T-x projection 520 470 Temperature [K] 420 C 370 UCEP 320 D 270 220 0.4 0.5 0.6 0.7 Composition 0.8 0.9 1 Type V: Just like type IV but without LL immiscibility at low T 300 250 E 150 70 65 60 100 55 Pressure [Bar] Pressure [Bar] 200 E 50 D UCEP 45 D 50 LLV 40 35 30 180 LCEP 182 184 186 188 190 192 194 196 198 Temperature [K] 0 120 170 220 270 320 Temperature [K] 370 420 470 Azeotropic lines and… Azeotropic End Points (AEP) • PAEP (Pure, meeting a vapour pressure line) • CAEP (Critical, meeting a critical line) • HAEP (Heterogeneous, meeting a LLV line) One example of azeotropic line (P-T) 100 80 Pressure [Bar] CAEP 60 40 HAEP 20 0 200 220 240 260 280 300 Temperature [K] 320 340 360 380 The same example in T-x 400 350 Temperature [K] CAEP 300 250 HAEP 200 150 0 0.1 0.2 0.3 0.4 0.5 0.6 Molar Fraction of CO2 DNN 0.7 0.8 0.9 1 Cases with two azeotropic lines! System: Ethanol - n-Hexane 520 C 470 Temperature [K] 420 370 320 H 270 H 220 P 170 120 0 0.1 0.2 0.3 0.4 0.5 0.6 Molar Fraction of Ethanol 0.7 0.8 0.9 1 Objectives • Identification of predicted type • Automated calculation of global phase equilibrium diagrams • Automated calculation of Pxy, Txy and isoplethic diagrams from limiting points What do we need? • Strategy for construction of a GPED without knowing the type in advance. • General method for CRIT lines calculation. • Location of isolated LL critical lines. • General methods for LLV and AZE lines. • Detection of CEP’s and AEP’s (critical and azeotropic end points). • Classifications of Pxy, Txy and isoplethic diagrams in terms of limiting points. • Methods for calculation of Pxy, Txy and isoplethic segments. Critical line from C2 to… Algorithm: Basic Structure A E C C1 LCEP High Pressure type I or II type IV or V type III Search for a high pressure critical point found not found Critical Line B until UCEP type II or IV type I or V Critical line D from CP1 to UCEP Some remarks about the methods… • Formulation in T, v and x, y, w… • Solve using Newton J ΔX = -F ; Fn= XS - S • Michelsen’s procedure for tracing lines J (dX/dS) = (dF/dS) → Xnew= Xold + (dX/dS) ΔS • ΔSnew = min (4 ΔSold / Niter , ΔSmax) • The variable to be specified depends on dX/dS Calculation of critical points: Criticality conditions ln fˆi Bij zi z j n j T ,V tpd2=0 tpd3=0 b = smallest eigenvalue λ1=0 c= 1 s 1 s 1 s 2 s 0 n1 = z1 + s z1 u1; n2 = z2 + s z 2 u2 =0 u12 u 22 1 How to locate an isolated LL critical line? ln ˆ1 1 n2 T , P P = 2000 bar P = 2000 bar 300 K Tc Temperature Must be 0 and min at (T, P) T 200 K 0 Xc Composition Composition Xc LLV equilibrium and CEP’s Use of stability analysis in the search for a Critical End Point (CEP) 0.10 Reduced tangent plane distance (tpd) curves at four consecutive critical points at conditions close to an UCEP 0.08 0.06 0.04 tpd 0.02 0.00 -0.02 -0.04 0.0 0.2 0.4 0.6 Molar fraction of component 1 0.8 1.0 Calculation of a Critical End Point Calculation of LLV lines Examples: type II 320 200 300 180 CH4 + CO2 280 160 140 B SRK EOS 260 kij = 0.120 240 Temperature (K) Pressure (bar) 120 100 Critical lines LLVE lines Vapour pressure 80 60 A A 220 200 B 180 160 40 140 20 0 100 Critical lines LLVE lines 120 100 120 140 160 180 200 220 240 Temperature (K) 260 280 300 320 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 CH4 Molar Fraction minimum composition 0.8 0.9 1.0 Split of LV critical line in type IV or V 100 E 80 Critical lines LLVE lines Vapour pressure D LCEP UCEP 40 Pressure (bar) Critical lines LLVE lines 220 unstable critical line 20 Temperature (K) 60 240 0 CH4 + C6H14 -20 E UCEP 200 180 LCEP unstable critical line SRK EOS -40 160 kij = 0.00 -60 -80 140 150 160 170 180 190 Temperature (K) 200 210 220 140 0.90 0.92 0.94 0.96 CO2 Molar Fraction 0.98 1.00 440 600 Transition 100 500 kij = 0.090 420 C 95 C 90 400 85 80 C 75 300 70 300 200 305 310 315 320 C Temperature (K) Pressure (bar) III 380 D 400 360 340 C 320 D 300 280 kij = 0.090 100 260 0 240 200 300 400 500 600 0.85 700 0.90 0.95 1.00 CO 2 Molar Fraction Temperature (K) 440 600 100 E 95 500 420 90 kij = 0.084 E 400 85 380 B B D 80 75 300 70 300 200 305 310 315 320 E Temperature (K) IV Pressure (bar) 400 360 340 E 320 D 300 B 280 kij = 0.084 100 260 0 240 200 300 400 500 600 0.85 700 0.90 0.95 1.00 CO 2 Molar Fraction Temperature (K) 440 600 kij = 0.078 420 Critical lines LLVE lines Vapour pressure 500 Critical lines LLVE lines 400 380 B Temperature (K) II Pressure (bar) 400 300 A 200 360 340 A 320 300 B 280 kij = 0.078 100 260 0 240 200 300 400 500 Temperature (K) 600 700 0.85 0.90 0.95 CO 2 Molar Fraction 1.00 Our Classification for Adding Azeotropy Line (a) 0 to P 0 to C P to P P to C H to P H to C C to C P to H H to P P to H H to C Azeotropy (b) P, N or D N P, N or D P, N or D P P P or D P Usual Types I, II, V V I, II, V I II, IV II, IV I, II II P II Detection of AEP’s • PAEP: compute ln ˆiL ( zi 0) ln ˆiV ( zi 0) along each vapour pressure line • CAEP: Pseudocritical point 2P P 2 0 v z ,T v z ,T compute 1st derivative along the LV critical line • HAEP: crossing between L and V composition compute y1 – x1 along LLV line Calculation of azeotropic lines: variables and equations Illustration: Negative Azeotropy 80 70 60 Pressure [Bar] 50 40 30 20 10 0 140 160 180 200 220 240 Temperature [K] 260 280 300 320 Double Azeotropy: Minimum T in the azeotropic line 320 Temperature [K] 270 220 170 120 70 0 0.1 0.2 0.3 0.4 0.5 Molar Fraction of CO2 0.6 0.7 0.8 0.9 1 30 PAEP 25 Pressure [Bar] 20 15 Bancroft point (Pv1 = Pv2) 10 PAEP 5 0 190 Tmin 200 210 220 230 Temperature [K] 240 250 260 270 Automated construction of complete Pxy and Txy diagrams • Reading and storing the lines and points of the Global Phase Equilibrium Diagram. Identification of type. • Detection of local temperature and pressure minima or maxima in critical lines. • Determination of the pressures (or temperatures) at which the different lines intersect at the specified temperature (or pressure). • Deduction, from the points obtained, of how many and which zones there will be. • Calculation of each zone or two-phase region. (NVP=2, NC=2, NLLV=1) Pressure T specified Composition Translating from limiting points to diagrams variables and equations… 160 500 140 450 400 100 Temperature (K) Pressure (bar) 120 50 bar 300 K 80 60 350 300 250 40 200 20 0 150 0.0 0.2 0.4 0.6 0.8 1.0 0.0 0.2 0.6 0.8 1.0 0.8 1.0 Ethane molar fraction Ethane molar fraction 160 500 140 450 120 400 100 Temperature (K) Pressure (bar) 0.4 330 K 80 60 350 300 120 bar 250 40 200 20 0 150 0.0 0.2 0.4 0.6 Ethane molar fraction 0.8 1.0 0.0 0.2 0.4 0.6 Ethane molar fraction Examples: Closed loops in Pxy diagrams 160 900 800 CO2 + n-Docosane 700 RK-PR EOS (kij=0.10) 140 120 20 600 Pressure (bar) Pressure (bar) 30 500 400 150 300 100 80 10 0.0 0.1 0.2 0.3 774 K 776 K 778 K 780 K 60 100 40 200 50 CO2 + n-Docosane 20 100 RK-PR EOS (kij=0.10) 0 770 0 200 775 780 785 790 0 300 400 500 600 Temperature (K) 700 800 0.0 0.2 0.4 0.6 CO2 Molar Fraction 0.8 1.0 Generation of Complete Isopleths • • • • Detection of composition local minima or maxima in critical lines, as well as in vapour or liquid branches of LLV lines. Location of intersection points at specified composition. Deduction of the number and nature of the segments the isopleth will be constituted of. Calculation of each segment of the isopleth. Location of intersection points 500 Ethane + Methanol C z=0.45 L1 V 300 L C z=0.71 200 L2 L Critical lines LLVE lines z=0.94 Temperature (K) 400 z=0.97 RK-PR EOS kij = 0.02 lij = 0.20 100 0.3 0.4 0.5 0.6 0.7 Ethane Molar Fraction 0.8 0.9 1.0 NV NL NCRI Number and nature of segments Phase Behav. Type 0 0 0 1 1 1 III ( C | LTDP)y ( C | HPLP)x II/III/IV ( C | LTDP)y ( L | C)x ( L | HPLP)x/y 0 2 0 III/IV ( L1 | LTDP)y ( L2 | L1)x ( L2 | HPLP)y 1 1 1 II/III (V | LTDP)y (C | V)y (L | C)x (L | HPLP)y Segments of the isopleth homogeneity boundary Portions of LLV line to print All Tmin to L Tmin to L2 L1 to K Tmin to V Isopleth Case 3 7 11 17 Calculation of each segment ln x1 ln y 2 ln v x X ln v y ln T ln P ln F ln ln Px ( x, T , v x ) ln P ln Py ( y, T , v y ) ln P fˆ1x ( x, T , v x ) ln fˆ1 y ( y, T , v y ) ˆf x ( x, T , v ) ln fˆ y ( y, T , v ) 0 2 x 2 y g phase ( X ) ln z i g spec ( X ) S Numerical continuation method • Sensitivities are used to – Choose which variable to specify for next point – Estimate values for all variables Global Diagram: P-T projection 200 Ethane + Methanol 180 Critical lines LLVE lines Vapour pressure 160 RK-PR EOS kij = 0.02 lij = 0.20 Pressure (bar) 140 C 120 100 80 60 D 40 20 0 200 250 300 350 400 Temperature (K) 450 500 Global Diagram: T-x projection 500 Ethane + Methanol C z=0.45 L1 V 300 L C z=0.71 200 L2 L Critical lines LLVE lines z=0.94 Temperature (K) 400 z=0.97 RK-PR EOS kij = 0.02 lij = 0.20 100 0.3 0.4 0.5 0.6 0.7 Ethane Molar Fraction 0.8 0.9 1.0 250 Pressure (bar) Isopleth for z = 0.45 (case 7 in Table 1) x/y PLP) (L | H 200 Ethane-Methanol. RK-PR EOS. 150 Critical point 100 Liquid phase 50 (L x ) |C LLE LVE LLVE (C y ) DP Vapour T |L phase 0 200 250 300 350 Temperature (K) 400 450 Ethane-Methanol. RK-PR EOS. 300 Pressure (bar) 250 200 ( C | HPLP)x Isopleth for z = 0.71 LLE (case 3 in Table 1) Critical point 150 Dense phase 100 ( C | LTDP)y LLVE 50 Vapour phase LVE 0 200 250 300 350 Temperature (K) 400 450 200 Ethane-Methanol. RK-PR EOS. 62 61 Isopleth for z = 0.94 150 60 (case 11 in Table 1) Pressure (bar) 59 LLVE 58 57 100 LVE 56 320 LLE 321 322 323 324 325 326 50 Liquid phase LLVE 0 200 250 LVE Vapour phase 300 350 Temperature (K) Ethane-Methanol. RK-PR EOS. 150 58 Isopleth for z = 0.97 (case 17 in Table 1) 57 Critical point 56 Pressure (bar) 55 LIVE LIIVE 54 100 53 LLVE 52 314 315 316 317 318 319 320 321 322 323 LLE 50 Liquid phase Vapour LVE phase 0 200 250 Temperature (K) 300 Modular Approach • One general subroutine for calculation of P, ln fˆi and derivatives wrt T, V and n (given T, V and n) • Model specific subroutines for calculation of Ar and derivatives wrt T, V and n Conclusions • We have provided strategies for constructing GPED’s from scratch. • Types I to V, with or without azeotropy. • Pxy, Txy and Isopleths can be derived. • Strength: based on the GPED • Weakness: everything is based on the GPED www.gpec.plapiqui.edu.ar www.gpec.efn.uncor.edu References • Global phase equilibrium calculations – – – • Cismondi, M., Michelsen, M. “Global Phase Equilibrium Calculations: Critical Lines, Critical End Points and Liquid-Liquid-Vapour Equilibrium in Binary Mixtures”. The Journal of Supercritical Fluids, Vol. 39, 287-295. 2007. Cismondi, M., Michelsen, M. “Automated Calculation of Complete Pxy and Txy Diagrams for Binary Systems”. Fluid Phase Equilibria, Vol. 259, 228-234. 2007. Cismondi, M., Michelsen, M. L., Zabaloy, M.S. “Automated generation of phase diagrams for binary systems with azeotropic behavior”. Industrial and Engineering Chemistry Research, Vol. 47 Issue 23, 9728–9743. 2008. GPEC (the program) – • Cismondi, M., Nuñez, D. N., Zabaloy, M. S., Brignole, E. A., Michelsen, M. L., Mollerup, J. M. “GPEC: A Program for Global Phase Equilibrium Calculations in Binary Systems” (Oral Presentation). EQUIFASE 2006. Morelia, Michoacán, México. October 21-25, 2006. Models and their pure compound parameters – – Cismondi, M., Mollerup, J. “Development and Application of a Three-Parameter RK-PR Equation of State”. Fluid Phase Equilibria, Vol. 232, 74-89. 2005. Cismondi, M., Brignole, E. A., Mollerup, J. “Rescaling of Three-Parameter Equations of State: PC-SAFT and SPHCT”. Fluid Phase Equilibria, Vol. 234, 108-121. 2005.