New Sampling/Sensor Initiative (NeSSI-II) May’02 CPAC Draft of White Paper to U.S. Department of Energy, Office of Industrial Technology CPAC-May’02 Ulrich Bonne ulrich.bonne@honeywell.com CPAC-May’02; U.Bonne - ulrich.bonne@honeywell.com New Sampling/Sensor Initiative (NeSSI-II) May’02 CPAC Draft of White Paper to U.S. Department of Energy, Office of Industrial Technology OBJECTIVES Take updated set of NeSSI -II prototype specs and components from the concept stage, through several development steps to a productization plan stage. Ethernet LAN APPROACH via Tasks: 1. Agree on NeSSI-II specs 2. Build and lab test of first unit 3. Fabrication of 10-20 NeSSI units 4. Field test and evaluate 5. Market assessment 6. Manufacturing cost estimate CANbus Analyzer Controller V F P A T Substrate Programmable Substrate Heater SCHEDULE - June ‘02 Presentation to DoE - June ‘03 DoE Funding starts - June ‘04 Tasks 1-3 done - June ‘05 Tasks 4-6 done T SAM PDA Auxiliary Heating/Cooling Fig.1. Typical Sampling Train as Envisioned for a NeSSI-II Unit* * from “NeSSI-II Prelim.Specs..” by DuBois, vVuuren, Tatera CPAC-May’02; U.Bonne - ulrich.bonne@honeywell.com NeSSI Project Collaboration on - Spec Preparation c/w Sample System Test Design: CPAC (Rob, Peter, Jim, Ken) - Program Management: See Program Management (PM) -Steering Team - Sensor design and adaptation: Honeywell, Rosemount, ABB and others - Mounting base and fittings, including base & enclosure heater: Swagelok, Parker, CIRCOR, Kinetics, ... - Combi Valve: Swagelok, Parker, CIRCOR, ... - Design and adaptation of CAN-SDS or -DeviceNet communication system: Honeywell in collaboration with users and approval bodies - Design aspects needed for IS qualification, and other approvals: Honeywell with MTL, R. Stahl, P+F; Crouse Hinds, Turck, and other IS manufacturers - Integration and Assembly and Overall Electrical Approval: Spartech, others… - Manufacturing cost: Honeywell, Swagelok, Parker and others - Marketing study: Honeywell, Parker, Swagelok, ABB and others CPAC-May’02; U.Bonne - ulrich.bonne@honeywell.com Steering Team Contacts: Ulrich Bonne (763) 954-2758 PI/PM, Honeywell Labs Gregg Swenson (763) 954-2882 Bus. Dev., Honeywell Labs Peter van Vuuren (281) 834-2988 PS Team, ExxonMobil Rob DuBois (780) 998-5630 PS Team, Dow Steve Doe (256) 435-2130 PS Team, Parker-H. Dave Simko PS Team, Swagelok TBD PS Team, DuPont TBD PS Team, ABB Steve Wright (423) 229-4060 PS Team, Eastman Ken Creasy (973) 455-3458 PS Team, Honeywell-SM Bob Nickels (815) 235-5735 PS Team, Honeywell-ACS Mel Koch (206) 616-4869 PS Team, U.Washington, CPAC Honeywell Labs (HL), 12001 State Hwy. 55, Plymouth , MN 55441 CPAC-May’02; U.Bonne - ulrich.bonne@honeywell.com