AMPSoCal 24 March 2015
Innovation through Integration
of
3D Printing & Additive Manufacturing
Industry Perspective
"The Boeing Company recognizes the need for new manufacturing methods, materials
development and training innovation. Additive manufacturing technologies have
fundamentally changed how we think about design, fabrication, and support in
aerospace manufacturing."
Orval M. "Jack" Nobles, Principal Investigator - Engineer 4
The Boeing Company
Boeing Research & Technology - St. Louis
Adv Mfg R&D - Fabrication Proc.
Direct Digital Manufacturing (DDM)
Why Manufacturing ?
Manufacturing Innovation Impact
Valley of Death
2014 3D Printing Hype Cycle
Source: Gartner (July 2014)
ASTM Committee F42 on Additive Manufacturing Technologies was formed in 2009.
F42 meets twice a year, usually in January and July, with about 70 members
attending two days of technical meetings. The Committee, with a current
membership of approximately 100, has 3 technical subcommittees; all standards
developed by F42 are published in the Annual Book of ASTM Standards, Volume
10.04 . Information on the F42 subcommittee structure, portfolio of approved
standards, and Work Items under development, is available from the List of
Subcommittees, Standards and Work Items below. These standards will play a
preeminent role in all aspects of additive manufacturing technologies
AM Technologies
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Binder jetting
Directed energy deposition
Material extrusion
Material jetting
Powder bed fusion
Sheet lamination
Vat photopolymerization
NASA’s Jet Propulsion Laboratory (JPL) 3D printed 30 antenna array
supports for the FORMOSAT-7 Constellation Observing System for
Meteorology, Ionosphere, and Climate (COSMIC-2) satellite mission.
FDM-based Fortus 900mc 3D Production Systems from Stratasys ULTEM
9085.
3D Printed Injection Mold
Digital Materials
Steps to Success
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Computer Aided Design
STL convert
File Transfer to AM system
Machine Setup
Build
Remove
Post Process
Application
Material Properties as they exist now
Randall Schubert, HRL Laboratories @ 2013
Chesapeake Tool
Chesapeake Tool
Chesapeake Tool
Installed Product
3D Printed Trocar
World Congress of Endourology and James L Goebel Grand Prize for “Development and In-Vitro Test of
Ureteral Stents Using Three-Dimensional Printing Technology” at AUA western section in 2013
3D Printed Fiber Optic Brain Probe
Bluetooth/RFID Bike Lock Current
Design
Fourth Design and Prototype
• Silicone snap-in design
#3
• Concept:
– Improve pillar design
by replacing them with
stronger and wider
tabs
• Functionality goals
met!
Conceptual CAD Designs
Final CAD Design
Initial Prototype
Current product is focused on
stability and control, since safety of
the phone is of upmost concern.
After product completion and
testing, the design will be
optimized for weight and size
RapidTech Industry Partnerships
Industry Workshop & Workforce Training Attendees
3D Systems
3M
3M/Brontes Technologies
3T RPD Ltd
Accelerated Technologies Inc.
Access Business Group
Acu-Cast Technologies, LLC
Advanced Laser Materials, LLC
Advantage Prototype Systems Corp
Agile Manufacturing, Inc.
Alcoa inc.
Allied Photopolymers
Amcor PET Packaging
Amway Corporation (Access Business Group)
Angerman Communications Group
Applied Rapid Technologies Corporation
Art Center College of Design
ASACO PVT. LTD.
AT 3D-SQUARED GmbH
Axis Prototypes Inc.
Baxter Healthcare Corp.
BD Technologies
Becton Dickinson
BMW-Sauber F1 Team
Boeing
Bose Corporation
Burton Snowboards
Christie Digital Systems Inc.
Chrysler, LLC
Conmed / Linvatec
Corning Cable Systems
Covidien
Crestron Electronics
CRP Technology
Delphi Packard
Loughborough University
LSS Laser Sinter Service GmbH
Masco Corporation
Materialise
Mattel Inc.
Medical Modeling Inc
Mercury Marine Company
Met-L-Flo, Inc.
Milwaukee School of Engineering
Moeller Design & Development
Morris Technologies
Motorola, inc.
MSOE
National RP Support, Inc.
Naval Surface Warfare Center
Naval Surface Warfare Center Panama City Division
Naval Surface Warfare Center, Carderock Division
Navistar, Inc.
NCP Leasing, Inc.
Nike inc.
Northern Lights RP -University of Minnesota Duluth
Northrop Grumman Corp.
Northrop Grumman Integrated Systems
Oslo School of architecture and design
On Demand Manufacturing, Inc.
Oslo School of architecture and design
P.A.D.T
Pactiv Corp.
Paramount Industries, Inc.
Phoenix Analysis & Design
Pratt & Whitney Florida
Proto Technoligies Inc.
ProtoCAM
Protoscanz Inc.
R.P. SUPPORT
Dinsmore & Associates
DOD
DSM Somos
DSTL
Eagle Design & Technology, Inc.
Edwards Life Sciences
Evonik Degussa GmbH
Express Pattern, Inc.
Federal Bureau of Investigation
FineLine Prototyping, Inc.
Five Star Plastics
Forecast
GE Aviation
Georgia Institute of Technology
GM
GN ReSound NA
Harley Davidson Motor Company
Hewlett Packard
HMGCC
Hofmann, Germany
Huntsman Advanced Materials
INCS.inc
Inspire AG
Institute of Bioengineering & Nanotechnology
In'Tech Industries, Inc.
INTECH SRL
International Truck & Engine Corp.
JACOBS/ICRC ESTS NASA/MSFC
L-3 Communications Integrated Systems
Laser Prototypes (Europe) Ltd
Laser Reproductions
Lasko Products
Lexmark International
Little Tikes
Lockheed Martin
Raytheon
Realize, Inc.
Reebok
Reebok International
Renault F1 Team
Robtec
RP Support Ltd
RPDG
S.C. Johnson & Son, Inc.
Scicon Technologies Inc.
Siemens Healthcare Diagnostics
SiMT
Society of Manufacturing Engineers
Solid Concepts
Solidiform, Inc.
Spectrum3D
Stryker Orthopedics
Synergeering Group
The Boeing Company's Phantom Works
The Technology House
The Valspar Corporation
Toyota Motorsport GmbH
Toyota Tech Center
Trace Laboratories
Tyco Electronics
U.S. Army
University of Applied Sciences St. Gallen
University of Kentucky
University of Louisville
University of Texas at El Paso
US Army, RDECOM
UTEP Keck Center
V.G.Kunststofftechnik GmbH
Valeo Sylvania
Valspar Corporation
Volvo Penta
Walter Reed Army Medical Center
William Harris Investors
The RapidTech Center
Sustainability Model
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AM Technology & Process Consulting
Early Stage Concept & Design Services
Multi Modality Product Development
AM Research
AM Materials Research
Reverse Engineering
Community of world class Researchers
Thank You !
Ed Tackett, Director
etackett@uci.edu
www.rapidtech.org
Facebook ~ RapidTech