Accelerator Laboratory RF-Systems for STF S. Fukuda Content Introduction Status of STF and Plan forFY2006 LLRF Summary S. FUKUDA LCPAC 060325 1 Accelerator Laboratory Cryogenics CM(35MV/m) 5MW For 5MW 10MW For 10MW S. FUKUDA LCPAC 060325 2 Accelerator Laboratory • • • Plan to Phase-1 (for 2 years) For #1-Modulator: Reinforce the modulator with bouncer circuit using the PNC modulators and 1:6 pulse-transformer making use of JHP pulse-transformer. Old IGBT is reused. PLC Control system is newly equipped. Almost done For #2 modulator: New modulator which is capable to drive 10 MW MBK klystron is designed and manufactured. This is based on the TESLA Design. New device IEGT is promising. Waiting the tender Two 5-MW Klystrons will be prepared. – Thomson TH2104A (1.296GHz in KEK used in JHP) is tested at 1.3GHz. Under testing – Procurement of Thales TH2104C is under going as the replaceable klystron. Purchased – If competitive budget or equivalent is approved, a multi-beam klystron will be introduced. Planning in FY2006 • • Two kinds of power distribution is tested to compare the performance and cost. under progressing LLRF system is prepared for the beam acceleration test. under progressing S. FUKUDA LCPAC 060325 3 Accelerator Laboratory, KEK Klystron Specification of STF-RF Two 5-MW klystrons (one for RF gun), 1.3 GHz, 125kV, 1.5ms(RF pulse width),5 Hz Repetition Modulator-1 Reinforcement of PNC modulator IGBT SW, Pulse width of 1.7ms(voltage) 1:6 Pulse Trans. With Bouncer, flat top 1% Modulator-2 New modulator / IGBT SW, Pulse width of 1.7ms 1:15 Pulse Trans. With Bouncer, flat top 1% Power Distribution System (PDS) 5MW power is fed into 8 cavities. 3dB tournament PDS LLRF Digital feedback system using 10 x 16bit ADCs. IF=10MHz, Lo=1310MHz, Sampling 40 MHz. Amplitude stability ±0.1% Phase stability ±0.1deg. S. FUKUDA LCPAC 060325 Linear PDS / 4 Accelerator Laboratory Concept of test facility for quick and inexpensive start utilizing existing properties Making use of power supply and waveguide component moved from PNC (Power Reactor and Nuclear Fuel Corp). Power supply has 3 modes; (1)Short pulse (100ms), (2)long pulse (4ms) and (3)CW for the modulating anode type klystron. For mode(2), possible klystron is modulating anode type TH2115 (Thales). About 2MW output is possible for this case. Reform to (PT+Bouncer) allows to use TH2104A(C). 5-10MW S. FUKUDA LCPAC 060325 Photo of Modulator in PNC Block diagram of PNC modulator 5 Modulator Development Accelerator Laboratory Chock IGBT AC6.6kV Klystron TH2104 Shunt Snubber 23kV 140kV Pulse Transformer VCB Rectifier Heater Transformer 215 F 135 F 50 F 1: 6 Crowbar Storage Ignitron Capacitor Install of Pulse transformer Bouncer Waveform of modulator without bouncer •Modulator reformation was almost done and started operation for coupler test. •Reformation was performed as half the price as the newly built modulator. •Bouncer circuit will be added in middle of April in 2006. S. FUKUDA LCPAC 060325 6 Accelerator Laboratory Candidate Klystrons 10 MW Peak (1.3GHz、Long Pulse) 10 MW Peak S. FUKUDA LCPAC 060325 5-10 MW 7 Klystron test status (1) Accelerator Laboratory Performance of the klystron, which was bought 15 years ago, was checked in short pulse operation(3micro sec pulse width) 6 P f out (M W ) 5 1300M H z 1296M H z 4 3 2 1 0 60 70 80 90 100 110 120 130 ) Applied印加電圧( voltagekV (kV) 6 5 P out(M W ) 4 3 1300M H z 1296M H z 2 1 0 0 Waveform: voltage (top), S. FUKUDA LCPAC 060325 Current (bottom) 100 200 300 400 500 Pin(W ) 8 Klystron Test-Photo of test station and long pulse test Accelerator Laboratory Klystron High Power Circulator Pulse Transformer Tank RF Window IGBT Sw Cabinet Variable Shorted WG High power Water Load Coupler Insertion Points RF waveform measured in 060301 S. FUKUDA LCPAC 060325 9 Modulator and klystron plan in FY2006 Accelerator Laboratory Modulator New modulator (#2) based on the ILC-BCD type will be manufactured. Preparation of the tender is under going. Full completion depends on budget. Klystron Second TH2104C (5MW tube) will be conditioned for the waveguide components’ evaluation or RF gun test. Collaboration of the 10MW-MBK, especially of the horizontally mounted MBK , with Toshiba Corp. is considered. It is also depends on the budget. Design work of the 10 MW-MBK with the 36 beam-lets which is operated in 50 kV are planed. Collaboration between KEK and Russian engineers is under going. S. FUKUDA LCPAC 060325 10 Coupler test configuration Accelerator Laboratory Modulator for 5MW Kly Modulator for 5MW Kly Arc Sensor 5MW DC DC Circulator Usual test terminated by a high power load Arc Sensor 5MW Circulator DC DC Coupler Coupler Durability test under the large reflection power. High-power circulator is required to protect the klystron Variable Short High Power Dummy Coupler developed by Kako etc. Waveguide Layout and coupler test S. FUKUDA LCPAC 060325 11 Accelerator Laboratory Phase-1 Cavity Test WG Configuration Arc Sensor Modulator for 5MW Kly 5MW Monitor DC Another type of PDS, which is possible to change the phase and Qext of the cavities independently, should be also studied. Penetration(10m) At first, 8 circulators will be used to have an initial test. 3-dB Hybrid-PDS 3dB Power Distribution DC Monitor DC 3 Stub Tuner Φ Φ Φ S. FUKUDA LCPAC 060325 12 Accelerator Laboratory LLRF system @STF Phase1 Power meter Fast Interlock Arc sensor Klystron linerlizer J-PARC based LLRF system Digital FB system using a FPGA board LLRF PLC system control digital FB system S. FUKUDA LCPAC 060325 Digital FB cPCI system will be installed in Aug.2006 400 W Amp. 13 Digital LLRF FB control @STF Phase1 Accelerator Laboratory STF phase-1 JPARC linac LLRF 4x14bit ADCs 324 MHz Max. 2 cav. IF=12 MHz LO=312 MHz Sampling=48 MHz STF phase-2 10x16bit ADCs 1300 MHz Max. 8 cav. (rocketIO) IF=10 MHz LO=1310 MHz Sampling=40 MHz 1300 MHz Max. 36 cav. IF=10 MHz LO=1310 MHz Sampling=40 MHz Digital cavity simulator Amplitude:6000, phase:0deg. J-PARC STF Phase-1 Cavity Normal Super Frequency 324 MHz 1300 MHz Q-value 2e4 2e6 Rise time 100 us 500 us Pulse width 650 us 1.5ms Phase difference ~30deg. ~60deg. Pulse voltage Lorentz detuning others Achieved stability of ~+-0.1%, ~+-0.05deg. @J-PARC Microphonics Amp. Stability ±1% ±0.1% Phase stability ±1deg. ±0.1deg. FB loop <1us <3us S. FUKUDA LCPAC 060325 14 FPGA & DSP boards @STF Phase1 Custom FPGA board Mezzanine card of the commercial DSP board 10 16bit-ADCs and 2DACs + 2Rocket IO 40 MHz clock Accelerator Laboratory: Commercial DSP board (Barcelona) (same to J-PARC system) :4x TI C6701 DSPs Can access to FPGA like an external memory of DSP Real time intelligent diagnostics by DSP board Output max Quench etc. RF off (by diagnostics in DSP) 10 16bit-ADCs FPGA 2DACs S. FUKUDA LCPAC 060325 15 Accelerator Laboratory Software development plan for STFPhase1 Cavity Simulator: by commercial FPGA board (Finished) FB program development (~2006.Dec) FB algorism (software development) FB operation (2006 Dec.) S. FUKUDA LCPAC 060325 Real Cavities 16 Proposal of IF mixture Now, the number of ADCs in a FPGA board is limited due to the substrate. (maybe ~15 with 16 layers in substrate) The idea is based on the ‘digital radio’ and obtaining cavity signals with a ADC. Accelerator Laboratory Triger(48 MHz) IF1(8 MHz) IF2(12 MHz) Mixed signal (IF1+IF2) averaging (IF2 1) -> IF1 signal Over-sampling: IF 8 MHz & 12 MHz with 48 MHz sampling -> include averaging effect ->increase resolution averaging (IF1 1) -> IF2 signal Mixture of two signals decrease the resolution of analog signals but averaging increases the resolution. Cavity signals do not change during averaging (due to high Q values) → Enough IF separation S. FUKUDA LCPAC 060325 17 LLRF schedule Accelerator Laboratory (analog llrf and MPS) • Analog llrf (amplifier, etc.): finished • MPS: almost finished (except modification for 8 cavities) • PLC program improvement (MPS, for 8 cavities): ~ Aug.,2006 (digital FB system) • FPGA/DSP/Host program development: ~June 2006 • Brash-up of feedback algorithm by cavity simulator: July,2006-Aug.,2006 • Installation of digital FB system to STF: Aug.,2006 • Test operation at STF with cavity simulator: ~Dec. 2006 • Host/Data acquisition software development: ~Dec. 2006 S. FUKUDA LCPAC 060325 18 Accelerator Laboratory Summary In FY2005, RF system for STF has been developed as planed in the beginning. Reformation of the PNC modulator has almost done and performed the klystron test. Bouncer circuit will be installed in middle of April. First coupler test will be scheduled in April. Klystron bought 15 years ago was evaluated and operated normally. Plan of the FY2006 for modulator and klystron are shown. New modulator is now under the preparation of tender. Development of MBK is also seriously considered. LLRF is under manufactured based on the technology developed in J-PARC. Analogue system of LLRF has installed and already operated. Digital LLRF system are developed. Digital FB hardware for STF Phase-1 was completed and installed. Cavity simulator and software development are scheduled in this spring to autumn. S. FUKUDA LCPAC 060325 19