Darryl Stahlke, P. Eng. Instrumentation & Automation Engineer Professional History AECOM Instrumentation and Automation Engineer 2008 – Present Micro Consulting Inc. Electronics Engineer 2003 - 2008 McMaster University Systems Analyst 2002 – 2003 Bateman Equipment Corporation Junior Automation Engineer 2002 Summary Resumé Mr. Stahlke has three years of experience in PLC programming and HMI design in both the public and private sectors as well as five years of experience in design of industrial electronics. He is responsible for providing SCADA and PLC programming support on a number of projects. He is skilled in the use of RSLogix 5000 programming software for Allen-Bradley PLC-Logix controllers; RSLinx communication and configuration software for Allen-Bradley Controllers; RSEmulate 5000 emulation software for AllenBradley PLC-Logix controllers; Invensys Wonderware - HMI development software; ACCOL Workbench for Bristol controllers; Visual Basic (VB)/Visual Basic for Applications (VBA) programming and scripting language. Mr. Stahlke has been responsible for entire projects; initial design proposal, design specifications, hardware design, embedded software design, and implementation. Experience Academic Training Bachelor of Engineering, Computing and Electrical Engineering McMaster University 2003 Water Treatment Region of Peel, Beckett Sproule Reservoir and Pumping Station, Brampton, Ontario Lead PLC and HMI programmer: PLC and HMI software designed to meet process automation and instrumentation design standards (PAIDS) and follow the process engineer’s process control narrative. Development of PLC simulation code and simulation HMI screens for testing pumping station PLC code. Liaison between contractor/subcontractors and client. AECOM representative for electrical panel site acceptance testing (SAT) and system commissioning. Bristol programming of existing station RPUs to communicate over Modbus TCP/IP with Allen-Bradley ControlLogix PLC. Technology employed [Time Frame] RS Logix 5000, RSLinx, Invensys Wonderware, PICS Pro, Prosoft Configuration Builder, ACCOL Workbench, NetView, Modbus. [2010-2011] Halton Region, Burloak Water Purification Plant - Generator Controls, Oakville, Ontario PLC and HMI programmer: PLC and HMI software designed to meet client specific standards. Coordinated with Halton Region SCADA Integrators to ensure the upgrades were completed without interruption to the functioning purification plant. Online PLC changes performed to communicate with generator system supplier's PLC. Worked in conjunction with generator programmer to ensure all aspects requested by Halton Region QA/QC representatives. Developed custom HMI screens/popups to represent panel mounted display within plant HMI. Technology employed [Time Frame] RS Logix 5000, Invensys Wonderware. [2010] Registrations Professional Engineers Ontario Training and Certifications Workplace Hazardous Materials Information System (WHMIS) Basics of Fall Protection Hearing Safety Awareness 4-hour Field Safety Fire Extinguisher Training SH&E Orientation SH&E Field Orientation 12 WEST 21ST STREET • HAMILTON, ONTARIO • L9C 4M4 HOME (416) 273-2029 • MOBILE (416) 788-6944 • E-MAIL DARRYL@STAHLKE.CA -1- Darryl Stahlke Resumé Region of Peel, Lorne Park Water Treatment Plant Expansion, Mississauga, Ontario Lead Human Machine Interface Programming Engineer: HMI software designed according to client specific standards (PAIDS). AECOM representative for design standard review of UV and filtration system compliance. Technology Employed, [Time Frame]: Invensys Wonderware [2009-2011] Region of Peel, Battleford Road Booster Pumping Station, Mississauga, Ontario Sole PLC and HMI programmer: PLC and HMI software designed to meet Process Automation and Instrumentation Design Standards (PAIDS) and follow the process engineer’s process control narrative. Development of PLC simulation code and simulation HMI screens for testing pumping station PLC code. Acted as a liaison between Contractor/Sub-Contractors and client. AECOM representative for electrical panel factory acceptance testing (FAT) and system commissioning. Technology Employed, [Time Frame]: RS Logix 5000, RSLinx, Invensys Wonderware, PICS Pro [2009-2010] Wastewater Treatment Halton Region, Oakville Southeast Wastewater Treatment Plant - UV Disinfection Facility, Oakville, Ontario Lead Wonderware HMI programmer for the UV Disinfection Facility. Coordinated with Halton Region SCADA Integrators to ensure the upgrades were completed without interruption to the functioning wastewater treatment plant. Online PLC changes performed to communicate with UV system supplier's PLC, calculate the UV system flow and UV dialer callout routines. PLC and HMI software implemented according to client specific standards. Technology employed [Time Frame] Invensys Wonderware, RSLogix 5000, DAServers. [2010-2011] Region of Peel, Jack Darling Sewage Pumping Station, Mississauga, Ontario Lead PLC programmer for Jack Darling Sewage Pumping Station No. 2 and sole HMI programmer. PLC and HMI software implemented according to client specific standards (PAIDS). Logic created with PICS Pro to simulate station operation for testing purposes. Technology Employed, [Time Frame]: Invensys Wonderware, RSLogix 5000, RSEmulate 5000, RSLinx, PICS Pro [2009-2010] Region of Peel, McVean Sewage Pumping Station, Brampton, Ontario Primary HMI Programming Engineer: Developed a PAIDS compliant HMI application for an existing and operational pumping station. Screens, alarm database and I/O tagging reworked to be compliant with client specific standards (PAIDS). Technology Employed, [Time Frame]: Invensys Wonderware [2009] Region of Peel, Clarkson Wastewater Treatment Plant Expansion, Mississauga, Ontario Secondary SCADA Programming Engineer: Updated existing HMI application to resolve project deficiencies. Reworked all descriptions within the application alarm database. Performed online logic edits to ten (10) plant PLCs while plant in operation. Technology Employed, [Time Frame]: Invensys Wonderware, RSLogix 5000 [2009] City of Sault Ste. Marie, Sault Ste. Marie WAN Integration Project, Sault Ste. Marie, Ontario Developed initial PLC logic programs, including all I/O, device drivers and tagname structure/setup for controls at the West End Wastewater Treatment Plant (WEWWTP) and remote pumping stations (Young St. and River Rd.). Technology Employed, [Time Frame]: RSLogix 5000 [2009] 12 WEST 21ST STREET • HAMILTON, ONTARIO • L9C 4M4 HOME (416) 273-2029 • MOBILE (416) 788-6944 • E-MAIL DARRYL@STAHLKE.CA -2- Darryl Stahlke Resumé Emissions System Automation (Steel Industry) Essar Steel Algoma Inc., Blast Furnace Number 7 Emissions Control System, Sault Ste. Marie, Ontario Primary Human Machine Interface Programming Engineer: Ensured Client standards were met in development of HMI application. Developed HMI software to the customers’ specifications. Conducted Factory Acceptance Tests of HMI. Assisted in PLC Modbus function block programming and communications setup to remote I/O. Provided on-site commissioning and operator/maintenance training services. Technology Employed, [Time Frame]: Intouch Wonderware, Unity Pro, Modbus [2008-2009] Fire Pump Controllers Cutler-Hammer Eaton Electrical, Diesel Engine Fire Pump Controller, Calgary, Alberta Primary Programming Engineer: Ensures Client standards are met in the development of microcontroller software. Develop GUI software to the customers’ specifications. Provide phone support and training services. Design and manufacture comprehensive functional tester for Quality Assurance testing. Design of enclosure metal work and quoting through several fabrication houses. Technology Employed, [Time Frame]: Zilog/Philips/Atmel/Cypress microcontroller programming, RS232, RS422 and RS485 Serial Communications, I2C Communications, Modbus, TCP/IP, USB [2005-2007] Cutler-Hammer Eaton Electrical, Electrical Fire Pump Controller, Calgary, Alberta Primary Programming Engineer: Validation of client specifications against FM Standards. Ensures Client standards are met in the development of microcontroller software. Develop GUI software to the customers’ specifications. Provide phone support and training services. Technology Employed, [Time Frame]: Zilog/Philips/Atmel/Cypress microcontroller programming, RS232, RS422 and RS485 Serial Communications, I2C Communications, Modbus, TCP/IP, USB [2008] DC Power Supplies Cutler-Hammer Eaton Electrical, 55W / 160W 480-600VAC Power Supply, Burlington, Ontario Lead Programmer of power supply control algorithm. Design of full enclosure to reduce EMI emissions from power supply magnetics in order to pass CA and FCC standard testing. Technology Employed, [Time Frame]: Atmel microcontroller programming, AutoCAD designs [2004] Micro Consulting Inc., 300W Battery Charger, Mississauga, Ontario Designed software control loop to control the circuit Pulse Width Modulator to control and regulate the power supply output. Designed and manufactured production functional tester for Quality Assurance testing. Technology Employed, [Time Frame]: Atmel microcontroller programming [2006-2007] DISPENSING SYSTEMS Wells-Bloomfield, 3-Valve Automatic Liquid Dispensing Unit, Verdi, Nevada Sole programmer of flow control software. Full product testing completed and all client documentation and manuals created. Technology Employed, [Time Frame]: Microchip microcontroller programming. [2005] FLUORESCENT LIGHTING BALLASTS Absopulse, 115V Fluorescent Lighting Ballast, Ottawa, Ontario 12 WEST 21ST STREET • HAMILTON, ONTARIO • L9C 4M4 HOME (416) 273-2029 • MOBILE (416) 788-6944 • E-MAIL DARRYL@STAHLKE.CA -3- Darryl Stahlke Resumé Hardware design, schematic and PCB circuit layout of several fluorescent lighting ballasts. Included adhering to Electrical Safety Standards with respect to track spacing (including insuring two levels of insulation). Technology Employed, [Time Frame]: Cadence Design Studio, Gerbtool. [2006-2008] REFERENCES AVAILABLE UPON REQUEST 12 WEST 21ST STREET • HAMILTON, ONTARIO • L9C 4M4 HOME (416) 273-2029 • MOBILE (416) 788-6944 • E-MAIL DARRYL@STAHLKE.CA -4-