Chapter 7: Flexible Budgets, Variances, and Management Control: I The use of Planning for Control 1 Basic Concepts Variance – difference between an actual and an expected (budgeted) amount Management by Exception – the practice of focusing attention on areas not operating as expected (budgeted) Static budget – a budget prepared for only one level of activity It is based on the level of output planned at the start of the budget period. The master budget is an example of a static budget. Flexible budget – revenues or costs considered justified by the actual output level of the budget period A key difference between a flexible budget and a static budget is the use of the actual output level in the flexible budget. In general, flexible budgets can also be conditioned on actual levels of other external influences serve to implement responsibility accounting 2 Basic Concepts Static-Budget Variance (Level 0) – the difference between the actual result and the corresponding static budget amount Favorable Variance (F) – has the effect of increasing operating income relative to the budget amount Unfavorable Variance (U) – has the effect of decreasing operating income relative to the budget amount 3 Variances Variances may start out “at the top” with a Level 0 variance the difference between actual and static-budget operating income Answers: “How much were we off?” Levels 1, 2, and 3 examine the Level 0 variance into progressively more-detailed levels of analysis Answers: “Where and why were we off?” 4 A Simple Example Operating Indicators: Indicator Actual Results Units Sold Selling Price Static Budget 100 90 $ 35 $ 30 Direct Material Cost per Unit $ Direct Labor Cost per Unit $ Variable Manufacturing Overhead per Unit $ 7 $ 10 $ 5 $ 6 10 6 600 $ 700 Fixed Costs $ 5 A Simple Example Actual Results Units Sold 100 Static-Budget Variances Static Budget 10 F 90 Revenues $ Variable Costs: Direct Materials Direct Labor Variable Factory Overhead 3,500 $ 800 F 700 1,000 500 160 U 100 U (40) F 540 900 540 Contribution Margin 1,300 580 F 720 600 (100) F 700 700 $ 680 F Fixed Costs Operating Income $ $ $ 2,700 Level 1 Analysis Level 0 Analysis 20 6 Flexible Budget Flexible Budget – shifts budgeted revenues and costs up and down based on actual operating results (activities) Represents a blending of actual activities and budgeted dollar amounts Will allow for preparation of Levels 2 and 3 variances Answers the question: “Why were we off?” 7 A Flexible-Budget Example Flexible-Budget Variances Actual Results Units Sold 100 - N/A Revenues $ Variable Costs: Direct Materials Direct Labor Variable Factory Overhead 3,500 $ 500 F 700 1,000 500 100 U N/A (100) F Contribution Margin 1,300 Fixed Costs Operating Income Level 3 Variances will explore these figures in detail $ Sales-Volume Variances Flexible Budget 100 $ Static Budget 10 F 90 3,000 $ 300 F 600 1,000 600 60 U 100 U 60 U 540 900 540 500 F 800 80 F 720 600 (100) F 700 - 700 700 $ 600 F 100 $ 80 F $ Level 2 Variances: Flexible-Budget $ 2,700 N/A $ 20 Level 2 Variances: Sales-Volume Level 1 Variance: Static-Budget 8 Level 2 analysis provides information on the two components of the static-budget variance. 1 Flexible-budget variance: (Actual – budgeted contribution margin/unit) × actual sales mix × actual units sold 2 Sales-volume variance: (Actual units sold × actual sales mix – budgeted units sold × budgeted sales mix) × × budgeted contribution margin/unit 9 Level 3 Variances All Product Costs can have Level 3 Variances. Direct Materials and Direct Labor will be handled next. Overhead Variances are discussed in detail in a later chapter Both Direct Materials and Direct Labor have both Price and Efficiency Variances, and their formulae are the same Price Variance Efficiency Variance = = { { Actual Price Of Input Actual Quantity Of Input Used - - Budgeted Price Of Input } Budgeted Quantity of Input Allowed for Actual Output Actual Quantity Of Input } Budgeted Price Of Input 10 Remark The above split-up has been derived by introducing the flexible budget between static budget and actual values: 160 Flex. Budg. Variance F 155 static budget variance (level 1) = budgeted # of units * budgeted $ per unit – actual # of units * budgeted $ per unit + actual # of units * budgeted $ per unit – actual # of units * actual $ per unit 10 Sales volume variance U Flexible budget variance Sales volume variance Formally, a similar split-up could have been derived by developing a „flexible budget 2“ as follows 160 Flex. Budg. Variance F static budget variance (level 1) 155 = budgeted # of units * budgeted $ per unit – budgeted # of units * actual $ per unit + budgeted # of units * actual $ per unit – actual # of units * actual $ per unit Sales volume variance U 13 10 13 11 Variances and Journal Entries Each variance may be journalized Each variance has its own account Favorable variances are credits; Unfavorable variances are debits Variance accounts are generally closed into Cost of Goods Sold at the end of the period, if immaterial 12 Sources of Information 1. Main sources of information about budgeted input prices and budgeted input quantities: Actual input data from past periods 2. averages adapted according to expected inflation and/or cost reductions due to improvement actions Standards developed A standard input is a carefully predetermined quantity of inputs (such as pounds of materials or manufacturing laborhours) required for one unit of output. A standard cost is a carefully predetermined cost that is based on a norm of efficiency. Standard costs can relate to units of inputs or units of outputs Standard input allowed for one output unit × Standard cost per input unit 13 Cost budgeting, procedure... • Choose normal capacity xP • Determine static budget (master budget) KP at normal capacity • determine budgeted “fixed” cost • flexible budget as a linear approximation of the cost function which is non-linear in general KP K(x), x near xP KF xP x 14 Cost absorption • charge rate = tg a = KP /xP, contains costs of used part of capacity KP K(x), x near xP KF a xP x 15 Standard Costing Budgeted amounts and rates are actually booked into the accounting system These budgeted amounts contrast with actual activity and give rise to Variance accounts Reasons for implementation: Improved software systems Wide usefulness of variance information 16 Management Uses of Variances To understand underlying causes of variances Recognition of inter-relatedness of variances Performance Measurement Managers ability to be Effective Managers ability to be Efficient Effectiveness is the degree to which a predetermined objective or target is met. Efficiency is the relative amount of inputs used to achieve a given level of output. Performance evaluation should not be based on Variances alone If any single performance measure, such as a labor efficiency variance, receives excessive emphasis, managers tend to make decisions that maximize their own reported performance in terms of that single performance measure “what you measure is what you get”. 17 Efficiency Variance, graphical • Determine actual usage xA • the cost budget consists of - the cost of idle capacity - the absorbed cost KP • determine actual cost at budgeted prices and charge rates underabsorbed KF • excess of actual cost over budget: Efficiency variance a xA xP x 18 Cost budgeting and control, Formulas Flexible budget: KS(x) KF + = = KP – absorbed cost: A x KP· P x cost of idle capacity: KF·(1 efficiency variance: KA – KS(xA) A x – P x (KP– KF) KP– KF xP x xP ( xP – x) ) 19 Possible Causes of unfavorable Efficiency Variances Purchasing manager received lower quality of materials. Personnel manager hired underskilled workers Maintenance department did not properly maintain machines. Poor organization of production process Shortage of material due to untimely delivery Patterns or models missing Fluctuations in motivation or working conditions... 20 Flexible-budget variance for direct materials = Materials-price variance 42,500 × ($15.95 – $16.25) Input price = $12,750 F Price variance F Efficiency variance U + Materials-efficiency variance $16.25 15.95 (42,500 – 40,000) × $16.25 = $40,625 U $27,875 U 40 42.5 Quantity of input ÷ 1000 21 Flexible-budget variance for direct manufacturing labor? = Labor-price variance 21,500 × ($12.90 – $13.00) = $2,150 F Input price Price variance F $13 12.90 Efficiency variance U + Labor- efficiency variance (21,500 – 20,000) × $13.00 = $19,500 U $17,350 U 20 21.5 Quantity of input ÷ 1000 22 Separating price and quantity components Budget = budgeted price budgeted quantity Price variance = (actual price - budgeted price) actual quantity Quantity variance = Budgeted price (actual quantity - budgeted quantity) 2nd order variance pA pP Price variance Budget Quantity variance A standard cost center in a production factory usually has no discretion on purchasing. Then its budget should be independent of price fluctuation xP xA 23 Activity-Based Costing and Variances ABC easily lends itself to budgeting and variance analysis Budgeting is not conducted on the departmentalwide basis (or other macro approaches) Instead, budgets are built from the bottom-up with activities serving as the building blocks of the process 24 Benchmarking and Variances Benchmarking is the continuous process of comparing the levels of performance in producing products and services against the best levels of performance in competing companies Variances can be extended to include comparison to other entities 25 Possible Causes of unfavorable Efficiency Variances Purchasing manager received lower quality of materials. Personnel manager hired underskilled workers Maintenance department did not properly maintain machines. Poor organization of production process Shortage of material due to untimely delivery Patterns or models missing Fluctuations in motivation or working conditions... 26 Multiple Causes of Variances Often the causes of variances are interrelated. A favorable price variance might be due to lower quality materials. It is best to always consider possible interdependencies among variances and to not interpret variances in isolation of each other... Almost all organizations use a combination of financial and nonfinancial performance measures rather than relying exclusively on either type. Control may be exercised by observation of workers. 27 Quiz 60000 15000 10000 5100 5000 700 5000 1. Flexible budgets a. accommodate changes in the inflation rate. b. accommodate changes in activity levels. c. are used to evaluate capacity utilization. d. are static budgets that have been revised for changes in prices. 2. The following information is available for the Gabriel Products Company for the month of July: Units Sales revenue Variable manufacturing costs Fixed manufacturing costs Variable marketing and administrative expense Fixed marketing and administrative expense Static Budget 5,000 $60,000 $15,000 $18,000 $10,000 $12,000 Actual 5,100 $58,650 $16,320 $17,000 $10,500 $11,000 The total sales-volume variance of operating income for the month of July would be a. $2,550 unfavorable. b. $1,350 unfavorable. c. $700 favorable. d. $100 favorable. 28 30970 3. Bartholomew Corporation’s master budget calls for the production of 6,000 units of product monthly. The master budget includes indirect labor of $396,000 annually; Bartholomew considers indirect labor to be a variable cost. During the month of September, 5,600 units of product were produced, and indirect labor costs of $30,970 were incurred. A performance report utilizing flexible budgeting would report a flexible budget variance for indirect labor of a. $170 U. 4. 396000 5600 170U 12 6000 b. $170 F. c. $2,030 U. d. $2,030 F. Which of the following is not an advantage for using standard costs for variance analysis? a. Standards simplify product costing. b. Standards are developed using past costs and are available at a relatively low cost. c. Standards are usually expressed on a per unit basis. d. Standards can take into account expected changes planned to occur in the budgeted period. 29 1500 2.75 2000 5400 30000 5. Information on Pruitt Company’s direct-material costs for the month of July 2005 was as follows: Actual quantity purchased Actual unit purchase price Materials purchase-price variance —unfavorable (based on purchases) Standard quantity allowed for actual production Actual quantity used 30,000 units $2.75 $1,500 24,000 units 22,000 units For July 2005 there was a favorable direct-materials efficiency variance of a. $7,950. b. $5,500. c. $5,400. d. $5,600. 30 3200 241500 34500 20700 34500 34500 35000 6. Information for Garner Company’s direct-labor costs for the month of September 2005 is as follows: Actual direct-labor hours Standard direct-labor hours Total direct-labor payroll Direct-labor efficiency variance—favorable 34,500 hours 35,000 hours $241,500 $ 3,200 What is Garner’s direct-labor price (or rate) variance? a. $21,000 F b. $21,000 U c. $17,250 U d. $20,700 U 31 Problems 7-17 (=11)(5%), 7-23 (=11.7-21)(8%), 7-21 (7%), 7-37 (=11)(8%), 7-39 (6%) 7-41 (6%) to be presented using Excel® 7-43 (=11.7-41)(8%) 32 7-17 Actual costs Static budget Variance Direct materials $364 000 $400 000 $36 000 F Direct manufact. labor 78 000 80 000 2,000 F Direct distribution labor 110 000 120 000 10 000 F Budgeted resource prices per case $40 8 12 Actual output: 8 800 cases Revised performance report based on a flexible budget? 33 7-23 Budgeted sales: 7.8 million minutes Actual sales: 7.5 million 10% more minutes have to be purchased than are sold Budgeted price: 4.5 cents per minute purchased Actual average: 5.0 cents Direct labor: 1 hr. per 5000 minutes sold Actual usage 1 600 hrs. 1. 2. Budgeted wage rate: $60 per hr. Actual average price: $62 per hr. Flexible budget variance for direct materials and direct labor? Price and efficiency variances 34 7-21 1. 2. 3. Budgeted production: 60 000 scones Budgeted purchases of pumpkin: 15 000 lb. @$0.89 Actual usage: 16 000 lbs @$0.82 Actual output: 60 800 scones. Flexible budget variance? Price and efficiency variances? Comment on results. 35 7-37 Standard direct costs per board: Data for July: 1. 2. 3. 4. 20 lbs of directs materials @ $2 5 hrs. of direct manuf. Labor @ $12 Units completed Direct material purchases Cost of DM purchases Actual direct manuf. Labor Actual direct labor cost Direct materials efficiency variance: No beginning inventories 6 000 150 000 lbs $292 500 32 000 hrs $368 000 $ 12 500 U Direct manufacturing labor variances July? Direct material quantity usedin July? Actual price per lb. purchased? Direct materials price variance 36 7-39 Direct material Direct manufacturing labor: Production volume: 10000 cases Labor cost: $78 000 for 6 500 hrs. Materail consumed: 71 000 lbs @ $1.80/lb. For direct materials and direct nabufacturing labor: 2. Standard price: $14 /hr. Standard quantity ½ hr./case Actual data of May: 1. standard price $2/lb. Standard quantity: 6 lb/case of product price variance, efficiency variance Discussion of responsibility for variances 37 7-41 Variable Cos Per Unit Variable Costs Direct materials Direct manufacturing labor Other variable costs S tandard 2,2 lbs at $5,70 per lb 0,5 hrs at $12 per hr First-Quarter 2007 Resul $12,54 2,3 lbs at $6,00 0,52 hrs at $10,00 $28,54 38 7-43 Static Budget Actual amounts Units produced and sold Batch size (units/batch) Cleaning hrs / batch Cleaning labor cost / hr 1. 2. 30 000 250 3 $14 22 500 225 3.5 $12.50 Flexible Budget variance Price and efficiency variances for total cleanung labor cost. Comment! 39