A presentation on Allen-Bradley’s RSLogix 5000 and RSLogix 500 Jim Bonner in association with NetWorks National Extern Program Installing and using RSLogix 5000 and RSLogix 500 Why Choose RSLogix 5000? Innovations No need to point to physical memory addresses when writing code. Use names to represent data variables. RSLogix 5000 : No access to memory addresses RSLogix 500 : Can access memory directly Low-level language Installing and using RSLogix 5000 and RSLogix 500 More advantages: Used to program all five Rockwell Automation Logix platforms: ControlLogix CompactLogix FlexLogix SoftLogix5800 DriveLogix. Connecting hardware Devicenet variable speed drives Ethernet wireless control PanelView control / monitoring of equipment Peer to Peer connectivity Why Choose RSLogix 5000? State-of-the-art for most industries that are not locked into corporate “brand” PLC: Fanuc for the many GE subsidiaries TOYO for Toyota Why Choose RSLogix 5000? Additional advantage: Used to program all five Rockwell Automation Logix platforms: •FlexLogix •ControlLogix •SoftLogix5800 •CompactLogix •PowerFlex 700S DriveLogix ControlLogix CompactLogix Compact I/O has a unique modular rackless design, which both contributes to system cost savings and reduces parts inventory Its communication bus, typically found in the I/O rack, is instead integrated into each Compact I/O module SLC 500 family SLC 500 5/03 vs. 5/01 processors Simple and affordable processors with broad capabilities to address applications such as material handling, HVAC control, assembly operations, small process control, and SCADA applications. Advanced instruction-set based on PLC-5 mid-size processors. Broad line of digital and analog I/O modules, including intelligent I/O modules and including I/O modules available from third-party vendors (Encompass™ program). Each SLC 5/01 processor has a DH-485 port for programming and processor-to-processor communication initiated from the other node. SLC 5/02, SLC 5/03, SLC 5/04 and SLC 5/05 processors have communication ports that can initiate communication (e.g., Ethernet, DH+, DH-485, or RS-232-C). SLC 500 5/03 processors Customize your Processor Add ControlNet Add DeviceNet Add Universal Remote I/O Add BASIC programming capability SLC 500 5/03 processors Customize your Processor Add ControlNet – 1771– 1746– 1793– 1794– 1797– 1747-SCNR15 scanner module SLC 500 5/03 processors Customize your Processor Add DeviceNet – 1791D– 1793– 1794– 1792– 1747-SDN scanner module SLC 500 5/03 processors Customize your Processor Add Universal Remote I/O – 1746– 1771– 1793– 1794– 1791– 1747-SN scanner module SLC 500 5/03 processors Customize your Processor Add BASIC programming capability – DH-485 – RS-232 communication ports – 1746-BAS or 1746-BAS-T module Why Choose the SLC 500? Controls hundreds of thousands of processes around the world — amusement park rides to pharmaceutical processing 15 M processors and 12 M, I/O modules installed worldwide Used by over 75% of companies comprising the Dow Jones Industrial Average (DJIA) Large choice of I/O available from Rockwell Automation and third party companies, making these products appropriate for almost any application Over 100,000 customers trained in the U.S. alone, making this product one of the most understood of its type Devicenet Connection and Scanners 1747-SDN Scanner Installation of RSLogix Installation of RSLinx Installation of EDS files Identifying main window components Configuring the Display Configuring the Controller Creating & Managing Project Files Organizing Tasks Program Routines Tags Management of Tag Descriptions Exporting & Importing Tags Online Editing Functionality Modify while running Fine-tune an operating control system including PID loops Reduces development time Aids troubleshooting Establishing Communications Using RSLinx as a Service DH 485 DF1: A communications interface solution for Rockwell Automation DF1 protocol is an Allen-Bradley data-link layer protocol that combines features of subcategories D1 and F1 of ANSI x3.28 specification. Half-duplex protocol (master-slave communication) Full-duplex protocol (peer-to-peer communication) Formal Driver Type: Serial, Client or Server Connection type: RS-232 or RS-485 PMO2 Cable PMO2 Cable Allen Bradley PLC Replacement Programming Cable for the Micrologix Series Allen Bradley: 1761-CBL-PM02 Supports RSLinx communications (DF1 or DH-485) between SLC 500, controllogix, and 1761 devices: For example: NET DNI NET AIC NET ENI $14.00 (2nd source) Devicenet Mixing Devicenet Cable Types Mixing Media on a DeviceNet trunk line Thick, Thin, and Flat (KwikLink) are 120 ohm impedance cables Apply the 'weakest link' theory when calculating distances allowed. when mixing cables, use KwikLink specs. To determine maximum length allowed Return (V-) and shield should be grounded in accordance with DNet requirements; (reference DN-6.7.2) available on Rockwell website Proper grounding discussed in Knowlegebase record G21030. Mixing Devicenet Cable Types http://literature.rockwellautomation.com/idc/gro ups/literature/documents/in/1761-in002_-mup.pdf http://literature.rockwellautomation.com/idc/gro ups/literature/documents/in/1770-in041_-enp.pdf#xml=http://127.0.0.1/texis/search/pdfhi.t xt?query=knowlegebase+grounding+&pr=literat ure.rockwellautomation.com&prox=page&rorder =500&rprox=750&rdfreq=0&rwfreq=0&rlead=2 50&sufs=1&order=r&cq=&id=457b9875b Mixing Devicenet Cable Types Go to: www.ab.com/ Search: "Advanced Interface Converter" "installation instructioins“ Find: “1761-in002_-mu-p.pdf” on list Search: “knowlegebase grounding“ Choose: “Industrial Automation Wiring and Grounding Guidelines” Connectivity Ethernet 1761 NET ENI ControlLogix 1761 NET DNI CompactLogix CompactLogix 1761 NET AIC SLC 500 ControlLogix Connectivity Internet DeviceNET Bus DH1 or DH485 Using: • R$Linx • 1761 Interface Devices • PM02 Cable(s) SoftLogix 5800 CAT 5 Cable CAT 5 Cable Stripe runs along the length of wire White/Green White/Blue Cable to Wireless 801.11 Wireless Laptop CAT5 Excel 1761NET ENI RSLinx PM02 Provides realtime data updates PLC PM02 DeviceNET NET DNI VSD 3-phase Motor Cable to VPN Computer located anywhere VPN CAT5 1761NET ENI Excel RSLinx PM02 PLC PM02 DeviceNET NET DNI VSD 3-phase Motor Net AIC control 1770-KFD Module A portable RS-232 communication interface Provides a host computer access to a DeviceNet network. 1770-KFD Module DH 485 peer to peer connector DH 485 Pignose connector Ethernet Net ENI Control NET ENI RS-232 An RS-232 communication channel allows for simple connectivity to a personal computer for program upload, download, and monitoring using multiple protocols, including DF1 FullDuplex. 1761 NET AIC Peer-to-peer messaging capability allows you to network up to 32 controllers on DH485 (using a 1761-NET-AIC module). Advanced communications networks, including DeviceNet and EtherNet/IP through the 1761-NET-DNI or 1761-NET-ENI communication modules can be used for innovative connections. Networks introduction http://www.ab.com/en/epub/catalogs/12762/2181376/2416247/407648/6202192/2161736/index.htm l EtherNET Specs. http://www.ab.com/en/epub/catalogs/12762/2181376/2416247/407648/6202192/2161736/tab3.html Devicenet Specs. http://www.ab.com/en/epub/catalogs/12762/2181376/2416247/407648/6202192/2161736/tab5.html Serial (DH1) specs. http://www.ab.com/en/epub/catalogs/12762/2181376/2416247/407648/6202192/2161736/tab6.html DH485 specs http://www.ab.com/en/epub/catalogs/12762/2181376/2416247/407648/6202192/2161736/tab7.html Rockwell Automation (http://www.ab.com) > Catalogs > Automation Systems Catalog > Programmable Controllers > CompactLogix System > 1769 CompactLogix System > Networks Configuring RSlinx Features Added to RSLinx 2.41 1784-PCC driver enhanced to increase browsing performance. The node table object on the card now determines valid nodes instead of RSLinx browsing for them. Features Added to RSLinx 2.41 Support added for a new item property (I.D. is 5000). This property exists only for ControlLogix items and will test an item to determine if it is boolean. Features Added to RSLinx 2.41 New DeviceNet error code added for better address parsing of parameter errors Features Added to RSLinx 2.41 More support added for OPC 2.05 compliancy. Specific support includes: Date and Currency Returning errors when values out of range Failing the AddItems when requested data type is invalid RSLinx V2.5 RSLinx Classic SDK now allows you to develop .NET OPC client applications using the .NET OPC interface. Uploading or Downloading Projects Going online Run program modes Online programming Offline programming Test and troubleshooting Remote run switch Monitoring Status Controller status Data files Robert Filer, George Leinonen, ISBN 013025603X Written around Allen-Bradley's popular programmable controllers, this self-contained, state-of-the-art reference teaches people in the industry how to write sophisticated programs—on the PLC they are most likely to encounter on the job. It contains a wealth of structured programming examples, and the up-to-date ControlLogix processor. Three techniques for writing PLC programs are covered: zone control; subroutines; and sequential function charts. Systematic steps lead readers away from using a trial-and-error method of programming in order to increase efficiency by reducing program writing time, ensuring good documentation, and aiding in troubleshooting. For manufacturing engineers, control engineers, production engineers, and plant engineers. Configuring Function Block Display Options Function Block: Boolean Logic Function Block: Boolean Logic Function Block: Boolean Logic Function Block: Boolean Logic Function Block: Boolean Logic Softlogix Control Softlogix 5800 provides virtual PLC control using a PC and RSLogix 5000. All RSLinx, DeviceNET, and Ethernet applications apply. 1761-NET-ENI EtherNet/IP Interface Net ENI Network through any standard RJ45 Ethernet cable 100 Base-T Port with embedded LEDs allows connection to provide easy-to-see link transmit / receive 1761 AIC Allows linking of SLC 5/03 or 5/04 processors using DF1 Half-Duplex “master/slave” protocol Accepts power via the 8-pin mini DIN from a Compactlogix or SLC 500 controller or an external power connection Offers two isolated RS-232 connections – one 9-pin D-shell one 8-pin mini DIN – to protect connected devices that may be on different power sources. Also offer an RS-485 6-pin Phoenix connection for multi-drop connections Net DNI control 1761 NET DNI The interface links the controller to other devices on a DeviceNet network to: • • • • download configuration data to a device. monitor operational status of a device. communicate with peer devices. upload/download programs. PID Control Summary Using the 1761 series adapters designed for the Micrologix platform to connect the controllogix, compactlogix and SLC 500 controllers allows the ultimate in flexibility between Allen-Bradley components and industry standard Ethernet and Devicenet components. Bibliography http:// www.ra.rockwell.com http://literature.rockwellautomation.com http://epub1.rockwellautomation.com Bibliography http://www.ra.rockwell.com/abjournal/june2002/pdfs/ABJ020 6.pdf#search=%22Installing%20and%20using%20RSLogix% 205000%20and%20RSLogix%20500%22 http://literature.rockwellautomation.com/idc/groups/literature/ documents/in/1771-in014_-enp. pdf#xml=http://127.0.0.1/texis/search/pdfhi.txt?query=Device net+connection+and+scanners&pr=literature.rockwellautomat ion.com&prox=page&rorder=500&rprox=750&rdfreq=0&rwf req=0&rlead=250&sufs=1&order=r&cq=&id=451eff0fb http://epub1.rockwellautomation.com/images/gl2/1912824.jpg