Organic Polymer Chemistry 29-1 Some Definitions Polymer: From the Greek, poly + meros, many parts. • Any long-chain molecule synthesized by bonding together single parts called monomers. Monomer: From the Greek, mono + meros, single part. • The simplest nonredundant unit from which a polymer is synthesized. Plastic: A polymer that can be molded when hot and retains its shape when cooled. 29-2 Continued Thermoplastic: A polymer that can be melted and molded into a shape that is retained when it is cooled. Thermoset plastic: A polymer that can be molded when it is first prepared but, once it is cooled, hardens irreversibly and cannot be remelted. 29-3 Notation & Nomenclature Show the structure by placing parens around the repeat unit: • n = average degree of polymerization. synthesized from n synthesized from Cl Polystyrene Styrene n Poly(vinyl chloride) (PVC) Cl Vinyl chloride To name a polymer, prefix poly to the name of the monomer from which it is derived. • For more complex monomers or where the name of the monomer is two words, enclose the name of the monomer in parens, for example poly(vinyl chloride). 29-4 ab Molecular Weight All polymers are mixtures of individual polymer molecules of variable MWs. • number average MW: Count the number of chains of a particular MW (Ni moles), multiply each number by the MW (Mi), sum these values, and divide by the total number of polymer chains. • weight average MW: 29-5 Example Sample has the unique chains Chain MW, Mi Moles Present, Ni Chain Mass, MiNi 120 0.10 12g 140 0.20 28 140 0.10 14 160 0.30 48 160 0.40 64 180 0.20 36 200 0.10 20 29-6 Example Now for weight averaged MW Chain MW, Mi Moles Present, Ni Chain Mass, MiNi 120 0.10 12g 140 0.20 28 140 0.10 14 160 0.30 160 0.40 64 180 0.20 36 200 0.10 20 140 48 29-7 Polydispersivity Index PDI = Mw/Mn measures the extent of different molecular weights. PDI greater than or equal to 1.0 29-8 Morphology Polymers tend to crystallize as they precipitate or are cooled from a melt. Acting to inhibit crystallization are that polymers are large molecules. Complicated and irregular shapes prevent efficient packing into ordered structures. As a result, polymers in the solid state tend to be composed of • ordered crystalline domains • disordered amorphous domains 29-9 Morphology: Crysatline High degrees of crystallinity are found in polymers with • regular, compact structures • strong intermolecular forces, such as hydrogen bonds and dipolar interactions. As the degree of crystallinity increases, the polymer becomes more opaque due to scattering of light by the crystalline regions. Melt transition temperature, Tm: The temperature at which crystalline regions melt. • As the degree of crystallinity increases, Tm increases. 29-10 Morphology: Amorphous Highly amorphous polymers are sometimes referred to as glassy polymers. • Lacking crystalline domains that scatter light, amorphous polymers are transparent. • They are weaker polymers, both in terms of their greater flexibility and smaller mechanical strength. • On heating, amorphous polymers are transformed from a hard glassy state to a soft, flexible, rubbery state. Glass transition temperature, Tg: The temperature at which a polymer undergoes a transition from a hard glass to a rubbery solid. Put polystyrene cup in boiling water. 29-11 Morphology • Example: poly(ethylene terephthalate), abbreviated PET or PETE, can be made with crystalline domains of 0% to 55%. O O O O n Poly(ethylene terephthalate) 29-12 Morphology Completely amorphous PET is formed by quickly cooling the melt. • PET with a low degree of crystallinity is used for plastic beverage bottles. More crystallline formed by slow cooling, more molecular diffusion occurs and crystalline domains form as the chains become more ordered. • PET with a high degree of crystallinity can be drawn into textile fibers and tire cords. 29-13 Step-Growth Polymers Step-growth polymerization: A polymerization in which chain growth occurs in a stepwise manner between difunctional monomers. Many chains initiated at same time. All monomeric -> mostly dimeric -> mostly trimers. Etc. five types of step-growth polymers: • Polyamides • Polyesters • Polycarbonates • Polyurethanes • epoxy resins 29-14 Polyamides Nylon 66 Nylon 66 (from two six-carbon monomers). O HO OH + O Hexanedioic acid (Adipic acid) H 2N N H2 heat 1,6-Hexanediamine (Hexamethylenediamine) O O N H Nylon 66 H N n • During fabrication, nylon fibers are cold-drawn to about 4 times their original length, which increases alignment, crystallinity, tensile strength, and 29-15 stiffness. Nylon 66, source of Hexanedioic Acid • The raw material base for the production of nylon 66 is benzene, which is derived from cracking and reforming of petroleum. 3 H2 catalyst Benzene O2 catalyst Cyclohexane OH O + Cyclohexanol Cyclohexanone HN O 3 COOH COOH Hexanedioic acid (Adipic acid) 29-16 Nylon 66, source of the 1,6 hexanediamine • Hexanedioic acid is the starting material for the synthesis of hexamethylenediamine. O NH4 + - O O- NH4 + heat O Ammoniu m h exanedioate (Ammoniu m ad ipate) O H2 N NH2 O Hexanediamide (Ad ipamide) 4 H2 catalyst H2 N NH2 1,6-Hexanediamine (Hexameth ylen ediamine) 29-17 Polyamides, Nylon 6 Nylons are a family of polymers, the two most widely used of which are nylon 66 and nylon 6. • Nylon 6 is synthesized from a six-carbon monomer. O n N H 1. partial hydrolysis Caprolactam H O N 2. heat n Nylon 6 • Nylon 6 is fabricated into fibers, brush bristles, highimpact moldings, and tire cords. 29-18 Polyamides, Kevlar Kevlar is a polyaromatic amide (an aramid). O nHOC O COH + nH2 N 1,4-Benzenedicarboxylic acid (Terephthalic acid) O C N H2 1,4-Benzenediamine (p-Phenylenediamine) O CNH NH n + 2 nH2 O Kevlar • Cables of Kevlar are as strong as cables of steel, but only about 20% the weight. • Kevlar fabric is used for bulletproof vests, jackets, and raincoats. 29-19 Polyesters, PET Poly(ethylene terephthalate), abbreviated PET or PETE, is fabricated into Dacron fibers, Mylar films, and plastic beverage containers. O O HO OH 1,4-Benzenedicarboxylic acid (Terephthalic acid) + O HO OH heat 1,2-Ethanediol (Ethylene glycol) O O O n + 2 nH2 O Poly(ethylene terephthalate) (Dacron, Mylar) 29-20 PET, source of glycol and terepthalic acid • Ethylene glycol is obtained by air oxidation of ethylene followed by hydrolysis to the glycol. CH2 = CH2 O O2 catalyst CH2 -CH 2 H+ , H2 O 1,2-Ethanediol (Ethylene glycol) Oxirane (Ethylene oxide) Ethylene HOCH2 CH2 OH • Terephthalic acid is obtained by catalyzed air oxidation of petroleum-derived p-xylene. H3 C CH3 p-Xylene O2 catalyst O HOC O COH Terephthalic acid 29-21 Polycarbonates, Lexan • To make Lexan, an aqueous solution of the sodium salt of bisphenol A (BPA) is brought into contact with a solution of phosgene in CH2Cl2. O CH3 + Na - O CH 3 Disodium salt of Bisphenol A O- Na + + Cl Cl Phosgene O CH3 O CH3 Lexan (a polycarbonate) O + 2 NaCl n 29-22 Phase transfer catalysis. The sodium salt of bisphenol A is water soluble while the phosgene is not. Immiscible. No reaction. Solution: Phase transfer catalysis. NBu4+ and a negative ion can go back and forth between the two phases. NBu4+ brings bisphenolate ion into organic phase Reaction occurs with phosgene producing Cl NBu4+ brings chloride ion into water phase. 29-23 Polycarbonates, Lexan Lexan is a tough transparent polymer with high impact and tensile strengths and retains its shape over a wide temperature range. • It is used in sporting equipment, such as bicycle, football, and snowmobile helmets as well as hockey and baseball catcher’s masks. • It is also used in the manufacture of safety and unbreakable windows. 29-24 Polyurethanes A urethane, or carbamate, is an ester of carbamic acid, H2NCH2COOH. • They are most commonly prepared by treatment of an isocyanate with an alcohol. O Addition to RN = C= O + R' OH RN HCOR' the N=C An isocyanate A carbamate bond Polyurethanes consist of flexible polyester or polyether units alternating with rigid urethane units. • The rigid urethane units are derived from a diisocyanate. 29-25 Polyurethanes • The more flexible units are derived from low MW polyesters or polyethers with -OH groups at the ends of each polymer chain. CH 3 O=C=N N=C=O + nHO-polymer-OH Low -molecu lar-w eight polyester or polyeth er 2,6-Toluene diis ocyanate O CNH CH 3 O NHCO-p olymer-O n A p olyurethane 29-26 Epoxy Resins Epoxy resins are materials prepared by a polymerization in which one monomer contains at least two epoxy groups. • Epoxy resins are produced in forms ranging from lowviscosity liquids to high-melting solids. 29-27 Epoxy Resins • The most widely used epoxide monomer is the diepoxide prepared by treating one mole of bisphenol A with two moles of epichlorohydrin. CH3 O Cl + Na + - O O - Na + CH3 the disodium salt of bisphenol A Epichlorohydrin CH3 O O O O CH3 A diepoxide 29-28 Epoxy Resins • Treatment of the diepoxide with a diamine gives the resin. CH 3 O O O O CH3 A diepoxide NH 2 H2 N A diamine CH3 OH O Note the regioselectivity OH O CH3 An epoxy resin H N N H n 29-29 Thermosets Bakelite was one of the first thermosets. 29-30 Chain-Growth Polymers Chain-growth polymerization: A polymerization that involves sequential addition reactions, either to unsaturated monomers or to monomers possessing other reactive functional groups. Reactive intermediates in chain-growth polymerizations include radicals, carbanions, carbocations, and organometallic complexes. 29-31 Chain-Growth Polymers We concentrate on chain-growth polymerizations of ethylene and substituted ethylenes. R An alkene R n • On the following two screens are several important polymers derived from ethylene and substituted ethylenes, along with their most important uses. 29-32 Polyethylenes Monomer Formula Common Name Polymer N ame(s) and Common Us es CH2 =CH2 Ethylene Polyethylene, Polythene; break -res istant contain ers and packaging materials CH2 =CHCH3 Propylene Polypropylene, Herculon; textile an d carpet fibers CH2 =CHCl Vinyl chlorid e Poly(vinyl chlorid e), PVC; con struction tub ing CH2 =CCl2 1,1-D ichloroeth ylen e Poly(1,1-dichloroethylene), Saran ; food packaging 29-33 Polyethylenes CH2 =CHCN Acrylonitrile Polyacrylon itrile, Orlon ; acrylics and acrylates CF2 =CF2 Tetrafluoroeth ylen e Poly(tetrafluoroeth ylen e), PTFE; nonstick coatings CH2 =CHC6 H5 Styrene Polystyrene, Styrofoam; in sulatin g materials CH2 =CHCOOEt Ethyl acrylate CH2 =CCOOCH3 CH3 Meth yl methacrylate Poly(ethyl acrylate); latex p aints Poly(methyl methacrylate), Plexiglas ; glas s sub stitutes 29-34 Radical Chain-Growth Among the initiators used for radical chaingrowth polymerization are diacyl peroxides, which decompose on mild heating. O O O O D ib enzoyl peroxid e O 2 O A b enzoyloxy radical 2 + 2 CO2 A p henyl radical 29-35 Radical Chain-Growth Another common class of initiators are azo compounds, which also decompose on mild heating or with absorption of UV light. or h N C 2 : : N N C N Azoisobu tyronitrile (A IBN ) + N N N C Alk yl radicals 29-36 Radical Chain-Growth Radical polymerization of a substituted ethylene. • chain initiation or h In-In In 2 In In + R R • chain propagation In In + R In + R R R R In n R R R n R etc. 29-37 Radical Chain-Growth • chain termination. radical coupling In R 2 In R n n R R In n R R disproportionation In R n H + In R R n R 29-38 Radical Chain-Growth Radical reactions with double bonds almost always gives the more stable (the more substituted) radical. • Because additions are biased in this fashion, polymerizations of vinyl monomers tend to yield polymers with head-to-tail linkages. R R R R R R R R head-to-tail linkages R R head-to-head linkage 29-39 Radical Chain-Growth Chain-transfer reaction: The reactivity of an end group is transferred from one chain to another, or from one position on a chain to another position on the same chain. • Polyethylene formed by radical polymerization exhibits butyl branches on the polymer main chain. H A six-membered tran sition state leadin g to 1,5-hydrogen ab straction H nCH2 =CH2 n 29-40 Radical Chain-Growth The first commercial polyethylenes produced by radical polymerization were soft, tough polymers known as low-density polyethylene (LDPE). • LDPE chains are highly branched due to chain-transfer reactions. • Because this branching prevents polyethylene chains from packing efficiently, LDPE is largely amorphous and transparent. • Approx. 65% is fabricated into films for consumer items such as baked goods, vegetables and other produce, and trash bags. 29-41 Ziegler-Natta Polymers Ziegler-Natta chain-growth polymerization is an alternative method that does not involve radicals. • Ziegler-Natta catalysts are heterogeneous materials composed of a MgCl2 support, a Group 4B transition metal halide such as TiCl4, and an alkylaluminum compound. CH2 =CH2 Eth ylen e TiCl4 / Al( CH2 CH3 ) 2 Cl MgCl2 n Polyethylen e 29-42 Ziegler-Natta Polymers Mechanism of Ziegler-Natta polymerization. Step 1: Formation of a titanium-ethyl bond Mg Cl2 / TiCl 4 particle Ti Cl + Cl A l Ti + Cl Cl A l Diethylaluminum chloride Step 2: Insertion of ethylene into the Ti-C bond. Ti + CH2 = CH2 Ti 29-43 Ziegler-Natta Polymers Polyethylene from Ziegler-Natta systems is termed high-density polyethylene (HDPE). • It has a considerably lower degree of chain branching than LDPE and a result has a higher degree of crystallinity, a higher density, a higher melting point, and is several times stronger than LDPE. • Appox. 45% of all HDPE is molded into containers. • With special fabrication techniques, HDPE chains can be made to adopt an extended zig-zag conformation. HDPE processed in this manner is stiffer than steel and has 4x the tensile strength! 29-44 Polymer Stereochemistry There are three alternatives for the relative configurations of stereocenters along the chain of a substituted ethylene polymer. R H R H R H R H R H Isotacti c pol ymer (i dentical confi gurations) R H H R R H H R R H Syndi otacti c pol ymer (al ternating configurati ons) R H R H R H R H H R Atacti c pol ymer (random confi gurations) 29-45 Polymer Stereochemistry In general, the more stereoregular the stereocenters are (the more highly isotactic or syndiotactic the polymer is), the more crystalline it is. • Atactic polypropylene, for example, do not pack well and the polymer is an amorphous glass. • Isotactic polypropylene is a crystalline, fiber-forming polymer with a high melt transition. 29-46 Ionic Chain Growth Either anionic or cationic polymerizations • Cationic polymerizations are most common with monomers with electron-donating groups. OR Styrene Is obutylene Vinyl ethers SR Vinyl thioethers • Anionic polymerizations are most common with monomers with electron-withdrawing groups. CN Styrene COOR Alkyl methacrylates COOR CN Alkyl Acrylonitrile acrylates COOR Alkyl cyanoacrylates 29-47 Anionic Chain Growth Anionic polymerization can be initiated by addition of a nucleophile, such as methyl lithium, to an alkene. R' R' R Li + R' R + Li + R' R R' etc. 29-48 Anionic Chain Growth An alternative method for initiation involves a one-electron reduction of the monomer by Li or Na to form a radical anion which is either reduced or dimerized to a dianion. Li + Li A radical anion Butadiene radical coupling to form a dimer Li + Li + Li Li A dimer dianion + Li + + A dianion 29-49 Anionic Chain Growth sodium naphthalide may be used. + Na THF N a+ : Naphthalene Sodium naphthalide (a radical anion) The naphthalide radical anion is a powerful reducing agent and, for example, reduces styrene to a radical anion which couples to give a dianion. 29-50 Anionic Chain Growth N a+ Styrene N a+ N a+ N a+ A styryl radical anion A distyryl dianion • The styryl dianion then propagates polymerization at both ends simultaneously. 29-51 Anionic Chain Growth Propagation of the distyryl dianion. 1. 2n N a+ N a+ 2 . H O 2 A distyryl dianion n n Polystyrene 29-52 Anionic Chain Growth Living polymer: A polymer chain that continues to grow without chain-termination steps until either all of the monomer is consumed or some external agent is added to terminate the chains. • after consumption of the monomer under living anionic conditions, electrophilic agents such as CO2 or ethylene oxide are added to functionalize the chain ends. 29-53 Anionic Chain Growth • Termination by carboxylation. : n Na + CO 2 n COO- Na + H3 O + n COOH 29-54 Anionic Chain Growth • Termination by ethylene oxide. n + Na O n - CH2 CH2 O Na + H2 O n CH2 CH2 OH 29-55 Cationic Chain Growth The two most common methods for initiating cationic polymerization are: • Addition of H+. Reaction of a strong proton acid with the monomer. • Ionization, as in SN1. Abstraction of a halide from the organic initiator by a Lewis acid. Initiation by a proton acid requires a strong acid with a nonnucleophilic anion in order to avoid completion of the addition to the double bond • Suitable acids include HF/AsF5 and HF/BF3. 29-56 Cationic Chain Growth • Initiation by a protic acid. R R R H+ BF 4 - H3 C R + BF4 R R H3 C R R RR n + R BF4 - R • Lewis acids used for initiation include BF3, SnCl4, AlCl3, Al(CH3) 2Cl, and ZnCl2. 29-57 Cationic Chain Growth • initiation Cl + SnCl 4 + SnCl 5 - 2-Chloro-2-phenylpropane • propagation + + + 2-Methylpropene n + n + 29-58 Cationic Chain Growth • chain termination H2 O n + SnCl 5 - n OH + H+ SnCl 5 - 29-59 Ring-Opening Metathesis Polymerization • During early investigations into the polymerization of cycloalkenes by transition metal catalysts, polymers that contained the same number of double bonds as the monomers used to make them were formed. • for example: n TiCl4 , LiAl( C7 H1 5 ) 4 1,2-Ad dition polymer N orborn ene n ROMP polymer • this type of polymerization is known as ring-opening metathesis polymerization (ROMP). 29-60 Ring-Opening Metathesis Polymerization • ROMP polymerizations involve the same metallocyclobutene species as in ring-closing alkene metathesis reactions. M CH2 M A metal carben e CH2 con tinued polymerization M CH2 M CH2 M CH2 redraw n n ROMP polymer from cyclop entene 29-61 Ring-Opening Metathesis Polymerization • all steps in ROMP are reversible, and the reaction is driven in the forward direction by the release of ring strain that accompanies the opening of the ring. > Ring strain [kJ (kcal)/mol] 125 (29.8) 113 (27) >> 24.7 (5.9) 5.9 (1.4) 29-62 Ring-Opening Metathesis Polymerization • ROMP is unique is that all unsaturation present in the monomer is conserved in the polymer. • polyacetylene is prepared by the ROMP technique. metal-n ucleophilic carben e catalys t n Cyclooctatetraene Polyacetylene 29-63 Ring-Opening Metathesis Polymerization • poly(phenylene vinylene) is prepared as follows. OAc OAc AcO OAc H H ROMP heat -2 nCH3 COOH n n Poly(ph enylene vin ylen e) 29-64