AUTOMATED LINE FOR VACUUM
PASTA PRODUCTION WITH THE
CAPAСITY OF 250 KG/HOUR
Exclusive Dealer in:
Africa, Middle East and American Continent
http://www.Tradeway.us
Tel: 1-661-263-1482
Valencia, California USA
E mail: vartanv@Tradeway.us
How it works - The unique technology of pasta production
Automatic lines for vacuum pasta production with the capacity of 250 and 500 kg/h
of finished product are one of the most successful developments of our company.
We have tested our unique technology of pasta production and patented in Russia
and Ukraine. Its success is in the use of double steam treatment of pasta. First steam
treatment is before loading pasta into the drying chamber. As a result, pasta becomes
glassy, with even, shining surface and a smooth cut. Repeatedly pasta is steam treated
immediately after exiting the drying chamber. This eliminates internal mechanical tensions
that appear because of temperature fluctuations, preventing cracking and helps their
stabilization (level-consistent temperature and humidity throughout the volume of
product).
Some manufacturers product is dried in a drying cabinet that increases the duration
of drying and quantity of service staff. By not using our technology they are forced to
increase the number and overall dimensions of the equipment forming a line, which leads
to its significant cost increase.
Pasta production process
Flour is loaded into the sifter, from
where the vertical screw passes it into the
vacuum batcher of pasta press, after which
it enters the camera of a high-speed mixer.
Due to high speed of mixer rotation a mix of
flour and water is broken up into very small
particles, this makes it possible to humidify
a product evenly. Then the dough goes to a two-chamber (to increase the duration of
mixing and better ripening of the dough) dough kneading machine, from where it is picked
out by screw and extruded through the extrusion die, which determines the shape of a
specific product. Thus, the entire process, from flour feed by hopper, occurs in vacuum
conditions. This, in combination with high-speed kneading, imparts properties enabling to
obtain products of excellent quality, to the dough. Greater accuracy of dough humidity
keeping is provided by vacuum batcher’s rotation control with frequency converter.
From the extrusion die pasta is cut with
a knife and through conveyors and steamcuring chamber falls on the conveyor-stacker
that evenly distributes them all over the grid
of the upper tier of the drying chamber.
Poured a few times with a tier to tier, pasta is
treated with steam for a second time,
transferred to a stabilizing conveyor to
evaporate residual moisture and cooling from
the surface. From the conveyor a product is loaded into the storage hopper for final
stabilization. The final step is packaging in bags on the packaging machines.
The entire process is automated from flour sifting to packing the finished product.
The line is served by a one operator. Besides, you need one person to load the flour into
sifter and two to work on the packaging.
Our equipment has a high level of performance and produces short-cut pasta of
excellent quality, with both glossy and mat surface. In addition, we are the only company in
the CIS that produces pasta conveyor drying chambers, which use natural gas as an energy
source. The application of different types of heat exchangers using hot water or steam, as
some manufacturers of pasta equipment do, is accompanied by large heat losses and hence
lower efficiency. On our equipment the cost of energy resource is minimal. Besides, the
drying time of products is much less than that of
other
manufacturers.
On
request,
we
can
manufacture also drying equipment with the
boiler operating on solid fuel. In this case the cost
of production will be even lower.
For the final drying of thick-walled
products of complex shapes (noodles lying closely
on the belt and drying poorly), and when using extrusion dies with rundown spinnerets we
propose to set an additional tunnel drying chamber with a 2-4-6-fold pouring . However,
80-90% of pasta products do not require final drying.
The above process is the optimal both as on the technology and on the composition
and cost of the equipment.
Our compact line can be placed in a straight line, L-shaped, or flat-topped.
AUTOMATED LINE FOR VACUUM PASTA PRODUCTION WITH THE
CAPAСITY OF 250 KG/HOUR
Engineering-and-economical performance of versatile automated line for short-cut
vacuum pasta, capacity - 250 kg/h (based on electric and gas drying chamber)
Technical Data
1.
Average capacity of the line - 250 kg/hour of dry product ± 15% (depends on
the type of pasta product).
2.
Water consumption for dough - 20% of the line’s capacity (approximately 50
l/hour).
3.
Water consumption for cooling press’ jacket on condition of drain to sewage -
0,25 m3/hour On condition of using the automatic cooler of press’ extruder (closed
contour) consumption is zero.
4.
Service staff:
a.
b.
c.
d.
On shift – one operator and one worker on flour loading into sifter.
On pasta packaging section 2 packers per shift are required.
Working conditions of shift - 12 hours, capacity of production per shift - 2.5 – 3 tons.
Need 3 operators and 3 workers are required.
5.
Output of finished product per 1 ton is 99% ± 1%.
6.
Monthly expenses on maintenance of the line include purchase of vacuum oil,
lubricating materials.
7.
The line is intended for round-the-clock work, with the half a day for maintenance.
Monthly capacity of the line is calculated per 28 days. A capacity of shift is calculated per 11
hours, taking into account time loss on repeated extrusion die replacement (maximum 1
hour/shift).
8.
Power consumption:
Electric: With additional drying chamber: in summer – 0,4 kW, in winter – 0,55 kW, per 1
kg of finished product.
Or without additional drying chamber - 0,35 kW, in winter – 0,5 kW, per 1 kg of finished
product.
Gas: With additional drying chamber: in summer – 0,19 kW, in winter – 0,3 kW, per 1 kg of
finished product.
Or without additional drying chamber - 0,15 kW, in winter – 0,24 kW, per 1 kg of finished
product.
9.
Installed capacity of the line (standard kitting-up):
Electrtic: With additional drying chamber: – 200 kW.
Or without additional drying chamber - 175 kW.
Gas: with additional drying chamber: – 115 kW.
Or without additional drying chamber - 90 kW.
10.
Average power consumption (depends on the type of pasta product):
Electric: With additional drying chamber: – 135 kW ± 25%.
Or without additional drying chamber - 120 kW ± 25%.
Gas: With additional drying chamber: – 75 kW.
Or without additional drying chamber - 60 kW.
11.
Maximum consumption of natural gas (according to the technical passport):
Gas: With additional drying chamber/without additional drying chamber - 17 m3/hour
12.
Average consumption of natural gas:
Gas: With additional drying chamber/without additional drying chamber - 5,0 m3/hour or
0,02 m3 per 1 kg of finished product.
----------------------------------------------------For European Union and other European countries our products meet all European
Standards and have CE Euro-certificate.
For North American Market we provide certifications and Electrical converters
Specifications exceeds International Food Safety Standards
---------------------------------------------------Pricing is FOB Factory in US Dollars.
All equipment contacting food made of High Food Grade Stainless Steel. All new components.
Payment is Wire Transfer at par or Letter of Credit plus bank charges.
Let us know your destination, so we can obtain shipping costs.
All equipment plastic wrapped, secured in sealed containers.
Send us the dimensions of your premises so we can send you the best layout of the line taking into
account the line’s dimensions and technological requirements including the needed electricity,
water, sanitation and ventilation.
We can send out one technician to show you how everything works and make you samples.
This is a seperate expense which we let you know the actual cost.
Warranty is 12 months from the date machinery has been put in production.
Price for automatic line for pasta production with the capacity of 250
kg/hour:
№
Components
ELECTRO
Quant.
Amount, US$
GAS
Amount, US$
Quant.
Pasta pressing machine AP-250
1
2
3
4
5
6
Flour sifter
Automatic vacuum press PVM-270А
Vacuum pump
Extrusion die
Mobile conveyor
Special tool, complete set
1
1
1
1
1
1
1
1
1
1
1
1
7 Vibrating conveyor with steam
chamber VP-400 and steam elements
8 Steam generator PG-35
9 Fan VO-300
10 Belt rotary conveyor
11 Conveyor drying chamber SKT-270
1
1
2
2
1
1
2
2
1
1
12 Heat generator
-
1
13 Frame for heat generator
-
1
14 Output conveyor
15 Vibrating conveyor with steam
chamber VP-300 and steam sprayer
16 Conveyor feeding to additional
drying chamber
17 Additional drying chamber with
stacker
18 Control panel of input elements
19 Control panel of output elements
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Pasta drying machine SA-250
Packaging complex
20 Conveyor feeding to storage hopper
21 Storage hopper
22 Conveyor feeding to semi-automatic
packaging machine
23 Semi-automatic packaging machine
24 Control unit of the product load level
Total for equipment:
US$ 227, 700
US$ 255, 990
Any questions!
Exclusive Dealer in:
Africa, Middle East and American Continent
http://www.Tradeway.us
Tel: 1-661-263-1482
Valencia, California USA
E mail: vartanv@Tradeway.us