FUNDAMENTAL BEHAVIOR OF CFT BEAMCOLUMNS UNDER FIRE LOADING Amit H. Varma, Sandgo Hong Purdue University 2005 ASCE Structures Congress New York City, NY INTRODUCTION Significant research has been conducted on the fire resistance of composite CFT columns under standard fire loading. Focus on the behavior of columns subjected to constant axial loads, end conditions, and ASTM E119 fire time-temperature loading Researchers at NRC-Canada (Lie, Kodur, Irwin, etc.), China (LinHai Han), and Japan (Sakumoto using FR steel) The results provide fire resistance rating (FRR) values and have been used to develop standard fire resistant design They do not provide knowledge of the fundamental forcedeformation-temperature behavior of the CFT column or the critical failure segments Limited research has been conducted on the fundamental force-deformation-temperature behavior of composite CFT beam-columns under combined axial and flexural loads and elevated temperatures from fire loading MOTIVATION Why is it relevant? Four reasons 1. The section force-deformation-temperature (P-M-f-T) represents the fundamental behavior of CFT beam-columns and it can be used to investigate the effects of various geometric, material, and insulation parameters on fire resistance. 2. These P-M-f-T responses can be used to calibrate beam-column finite element models used to conduct structural analysis under fire loading 3. The behavior and stability of moment resisting frames under fire loading depends on the strength interaction P-M-T curve for and the fire resistance of the connections 4. The stability of columns under fire loading also depends eventually on the P-M-f-T response of the critical failure segment at mid-span. RESEARCH OBJECTIVES The objectives of this research project are: To analytically and experimentally investigate the fundamental force-deformation-temperature (P-M-f-T) behavior of CFT beam-columns under elevated temperatures from fire loading. To evaluate the effects of various material (concrete strength, steel yield stress), geometric (column size, width-to-thickness ratio), and insulation (thickness, thermal conductivity) on the fundamental P-M-f-T behavior of CFT beam-columns. To develop (or calibrate) fiber-based finite element models for modeling CFT columns and beam-columns while investigating the fire behavior of CFT structures. RESEARCH APPROACH Development and validation of analytical approach for simulating the thermal and structural behavior of CFT members under structural loads and fire loading. Preliminary analytical investigations of the fundamental P-M-fT behavior of CFT beam-columns under elevated temperatures from fire loading. Evaluate the effects of geometric, material, and insulation parameters. Experimental investigations to measure the fundamental P-M-f-T behavior of CFT beam-columns under combined axial and flexural loads and elevated temperatures from fire loading. Analytical model calibration. The experimental results will be used to validate (or calibrate) the preliminary analytical models. The experimental results and calibrated models will be used to develop beam-column finite element models . ANALYTICAL APPROACH The analytical approach was developed and validated using existing experimental data for CFT columns tested under fire loading by researchers at NRC, China, and Japan. Development and validation of the analytical approach was presented in detail at the 2004 ASCE Structures Congress The approach consists of three sequentially coupled analysis steps, where the results from each step are required to continue the analysis in the subsequent step: Step I – Fire dynamics analysis Step II – Nonlinear heat transfer analysis Step III – Nonlinear stress analysis Step 1 Step 2 Step 3 Fire Dynamics Analysis Nonlinear Heat Transfer Analysis Nonlinear Stress Analysis Step 1 - FIRE DYNAMICS ANALYSIS Fire dynamics analysis is conducted to simulate the convection and radiation heat transfer from the fire source (or furnace walls) to the structural component by solving the simplified Navier-Stokes equations numerically. It is conducted using the NIST-BFRL developed software FDS, and the results include the heat flux incident upon the surfaces of the component or the surface T-t curves. Step 2 - NONLINEAR HEAT TRANSFER ANALYSIS Nonlinear heat transfer analysis is conducted to simulate the heat transfer through the cross-section of the component and along its length (and the associated convection and radiation losses). The surface heat flux or T-t curves from the fire dynamics analysis serve as thermal loading for conducting the heat transfer analysis. The heat transfer analysis can be conducted using the FDM or FEM. It is assumed uncoupled from the stress analysis, which is adequate for structural materials. We used FEM because it links more easily with step 3. The results from the heat transfer analysis include the T-t curves for the nodes of the FEM mesh and thermal contours. Step 3 – NONLINEAR STRESS ANALYSIS Nonlinear stress analysis is conducted to determine the structural response of the component under applied structural and thermal loads. The nodal time-temperature (T-t) curves obtained from the heat transfer analysis of step 2 define the thermal loads for the nonlinear stress analysis The stress analysis can be conducted using the finite element method while using identical meshes for both steps 2 and 3. The results from the analysis include the complete structural response: deflections, strains, stresses, load-displacementtemperature relationships. Step 3 – NONLINEAR STRESS ANALYSIS For example, the behavior of CFT columns tested according to the ASTM E119 was investigated using the 3-step approach 1200 30 10 20 Axial Displacement (mm) Axial Displacement (mm) Temperature (C) 1000 The analytical approach was validated for an assortment of CFT columns with different material, geometric, insulation parameters tested independently by researchers in Canada, China, 300 mm CFT and Japan 250 mm CFT 10 800 600 0 -10 400 -20 200 -10 C2, surface, calculated C2, surface, measured C2, d=60mm, calculated C2, d=60mm, measured -20 -30 350x 350x 7.7mm CFT Fy=285; f’c=19 MPa L=3.8 m; P/Po=50% SFRM Insulation 0 30 60 C9, calculated C9, measured 20 10001000 10 800 800 0 600 600 -10 400 400 300x 300x 9mm CFT Fy=360; f’c=37 MPa L=3.5 m; P/Po=20% FR steel, Ceramic -20 200 200 -30 0 100 50 200 mm CFT 12001200 30 -50 -40 0 0 200x 200x 6.35mm CFT Fy=350; f’c=47 MPa-40 L=3.8 m; P/Po=15% -30 0 C1, calculated C1, measured (C) (mm) AxialTemperature Displacement The sequentially coupled heat transfer and structural analysis were conducted using the FEM and option in ABAQUS. Temperature (C) 50 150 90 Time (min) Time (min) 120 100 200 150 0 0 Time (min)0 00 150 40 30 30 60 C3, surface, calculated C1, surface, calculated C3, surface, measured C1, surface, measured C5, calculated C3, d=37mm, calculated C1, d=71mm, calculate C5, measured C3, d=37mm, measured C1, d=71mm, measure 20080 120 120 160150 90 Time 90 120 (min) 180 210 Time (min)150 60 2 24 GENERAL FINDINGS The analytical approach was developed and validated, but the behavior of CFT columns under fire loading were found to be very sensitive with respect to: Temperature dependent steel and concrete material structural properties, which are not measured or reported explicitly for most CFT specimens. Column end conditions (rotational and axial restraint). End conditions obtained in the experiment may vary from those assumed in the analysis. Variations in axial load level (P/Po). Axial load level can vary due to changes in axial load P due to restraint, or due to Po which depends on steel and concrete strength variation. Relative motion (slip) between steel tube and concrete infill at ends. This slip occurs for some columns that were tested individually and the slip was allowed to occur. This may not be realistic. PRELIMINARY ANALYTICAL INVESTIGATIONS Preliminary investigations were conducted using the (developed and validated) analytical approach to determine the more fundamental force-deformation (P-M-f) behavior of CFT sections under elevated temperatures from fire loading. These P-M-f-T responses and the effects of various material, geometric, and insulations parameters are the focus of the research for reasons explained earlier. CFT parameters: Width b = 200 or 300 mm. Width-to-thickness ratio = 32 or 48 Steel tube A500 Gr. B (300 MPa) Concrete strength (f’c=35 MPa) Axial load levels (P=0, 20%, 40%) Thermal insulation thickness (0, 7.5, 13 mm thick) PRELIMINARY ANALYTICAL INVESTIGATIONS The analytical investigations were conducted on a segment of the CFT beam-columns. The length of the segment was equal to the cross-section width b. It represents the critical segment of CFT column or beam-column subjected to axial and flexural loads and elevated temperatures from fire loading. Step 1 – FDS analysis to simulate heat transfer to the surface of the segment Step 2 – Nonlinear heat transfer analysis to simulate transfer through section and along length Step 3 – Nonlinear stress analysis for constant axial load, monotonic flexural loading moment), and nodal thermal loading (T-t) from step 2 Steps 2 and 3 conducted using the finite element method and ABAQUS MATERIAL PROPERTIES – T Dependent 400 Temperature dependent thermal and structural material properties were used along with the 3D finite element models of the CFT failure segment. These material properties were based on values generally reported in the literature (Lie and Irwin 1995 etc.). T-Thermal properties are given in a table in the paper 100oC Steel s-e-T 500oC T=500oC 700oC T=700oC 100 900oC 500oC 30 Stress, MPA T=300oC 200 Concrete s-e-T 400oC 300oC 300 Stress (MPa) 40 T=100oC 600oC 20 700oC 10 800oC T=900oC 0 0 0.002 0.004 0.006 Strain (mm/mm) 0.008 0.01 0 0.000 0.010 0.020 Strain (mm/mm) 0.030 0.040 Thermal response- CFT without insulation Step 1 – Results from FDS Analysis for ASTM T-tfrom curveheat transfer analysis Step 2 – E119 Results 1200 Temperature 1000 800 600 400 200 0 0 30 60 90 120 150 180 oC Surface Temperature =600oC (minutes) Surface TemperatureTime =300 Time = 14.2 mts. Time =ASTM 5.6E119 mts. T-t No Insulation Structural Response – CFT without ins. Step 3 – P-M-f-T curves for CFT without insulation 150,000.00 1.2 P/Po=0%, T=300oC 90,000.00 (M/M 20 ) o P=20%, No Insul P/Po=0%, T=20oC P/Po=20%, C P=0,T=300 No oInsul 120,000.00 0.9 Moment/Moment @ 20 C Moment (N-m) P/Po=20%, T=20oC 0.6 P/Po=20%, T=600oC 60,000.00 P/Po=0%, T=600oC 0.3 30,000.00 P/Po=20%, T=900oC 0.0 0 0.00 200 0 2.5E-5 0.005 400 P/P800 C o=0%, T=9001000 600 Temperature (T) 7.5E-5 10.0E-5 0.01 0.015 0.02 5.0E-5 o Curvature (1/mm) 1200 12.5E-5 0.025 Findings for CFTs Without Insulation For CFTs without insulation: Fire loading results in quick heating of the steel tube (broiling) while the concrete infill remains relatively cooler. Significant portions remain at T< 100oC till much later This relative heating causes rapid reduction in flexural stiffness and strength of the CFT section under fire loading effects This reduction depends primarily on the rise in steel temperature, and is independent of axial load level, width, and other parameters This by itself, may not be a cause of concern unless the demands placed on the CFT without insulation exceed the reduced stiffness and strength at elevated temperatures Thermal response of CFT with insulation Consider similar CFTs with some insulation. Assume commonly used insulation materials with properties given in the paper. The presence of thermal insulation results in a slow increase in the steel surface temperature. 1200 1000 Temperature 800 600 Steel surface w/o insulation Steel surface with insulation 400 200 0 Insulation thick = 13.0 mm Insulation thick = 6.5 mm 0Time=180 30mts 60 90 120 150 180 Time=180 mts Time (minutes) The heatingASTM of the composite CFT section becomes more E119 T-t No Insulation uniform (notInsulation broiling) = 13 mm Insulation=6.5 mm Structural Response of CFT with Insulation P-M-f-T curves forfor CFT with b/t=32 P-M-f-T curves CFT with b/t=48 Normalized Strength P-M Interaction 150,000 150,000 Moment (N-m) P/P % AxialMoment Load Level o (N-m) 50 Ins=6.5 mm 120,000 120,000 40 T=20 C P/P o=20% Ambient P/Po=0 o Ins=13 mm P/Po=40% T=20 C P/Po=20% P/Po=0 Ins.Ambient Thick P/Po=20% = 13 mmoC T=20 30 90,000 90,000 b=200 mm, b/t=32 20 o 60,000 60,000 b=200 mm, b/t=48 10 b=300 mm, b/t=32 P/Po=40% P/PoP/P =40% o=0 Ins. Thick P/Po=20% P/Po=20% P/Po=0 13 mm Ins.= Thick P/P =0 o P/Po=40% P/Po=20% = P/Po=40% P/Po=0 P/Po=40% 6.5 mm Ins. Thick = 6.5 mm 30,000 30,000 0 00 0 0 0.000 0.2 2.5E-5 0.005 2.5E-5 0.005 0.4 0.6 0.8 0.02 0.015 0.01 10.0E-5 5.0E-5 7.5E-5 0.010 0.015 0.020 5.0E-5 7.5E-5 Moment /Moment @ 10.0E-5 P=0 Rotation Rotation(rad.) (Rad.) Curvature (1/mm) Curvature (1/mm) 1 12.5E-5 0.025 12.5E-5 0.025 1.2 Findings for CFTs with Insulation The insulation thickness becomes the most important parameter influencing P-M-f-T behavior and strength (P-M) under elevated temperatures from fire loading. As expected, CFTs with b/t =48 have greater increase in moment capacity with increase in axial load (below the balance point). This continues to be true at elevated temperatures also. The tube width (b) and width-to-thickness (b/t) ratio do not have significant influence on the P-M-f-T behavior of CFTs at elevated temperatures from fire loading EXPERIMENTAL INVESTIGATIONS Experimental investigations will focus on measuring the P-M-f-T response of CFT segments. Parameters included in the experimental studies are: Tube width (b) and b/t ratio Concrete strength f’c Axial load level Heating (surface temperature) Insulation thickness and type Experimental test matrix is currently being finalized using results of preliminary investigations TEST SETUP The test-setup will be similar to those used for measuring P-M-f response of beam-column specimens at ambient temperature It will be a cantilever column with axial force and lateral load applied at the top (free) end and the bottom end clamped. Hollow Core Jack A custom-built portable furnace will be placed to surround the plastic hinge region. It will subject the surface to the selected T-t curve. Thus, the specimen plastic hinge region will be subjected to P, M, and T. The deformations of the plastic hinge region will be measured using close-range photogrammetry and digital image processing techniques. Axial Loading Beam Axial Tension Rod Hydraulic Ram Direction C F T Clevis Steel Base Plate Concrete Block FURNACE DESCRIPTION The portable furnace consists of ceramic fiber radiant heaters. Four such panel heaters are assembled to form a box around the hinge region. Heaters have wattage density of 2.5 kW/ft2. Can provide surface temperature approaching 1200oC. They use radiant heating which is efficient and economic FURNACE T-t CONTROL Radiant heaters are fully controllable. Specify control surface Tt curve and the heater will provide it. For example, in the experiment below, we are controlling steel surface T-t curve under the insulation. The insulation surface T-t curve can also be directly controlled. This experiment is in progress. 500 Temperature (C) 400 300 Input temp measured 1 measured 2 measured 3 measured 4 200 100 0 0 50 100 Time (min) 150 200 FURNACE T-t CONTROL In this experiment we are directly controlling the steel surface T-t curve without insulation to follow the ASTM E119 gas T-t curve. 1200 Specified surface T-t curve Temperature (C) 1000 ASTM E119 T-t curve 800 Measured surface T-t curves 600 ASTM E119 FDS1 steel 1 steel 2 steel 3 steel 4 400 200 0 0 20 40 60 80 100 Time (min) 120 140 160 180 200 DEFORMATION MEASUREMENTS The deformation (or movement) of any point on the specimen surface can be measured using close-range photogrammetry and digital image processing fundamentals. For example, the thermal expansion was measured as shown below. 1.4 1.2 Thermal Expansion (mm) 1 0.8 0.6 Predicted Thermal Expansion at final 1.7mm 0.4 0.2 0 -0.2 0 20 40 60 80 100 Time (min) 120 140 160 180 200 TEMPERATURE MEASUREMENTS Thermocouples bonded to steel and embedded in concrete to measure temperatures 400 350 300 Temperature (C) computed measured measured computed 250 200 150 100 50 0 0 20 40 60 80 100 Time (min) 120 140 160 180 200 EXPERIMENTAL INVESTIGATIONS Will be conducted this year. Results to be presented at next ASCE Structures Congress. Acknowledgments National Science Foundation - funding Purdue University Dr. Jim Bethel – photogrammetry Jarupat Srisa-Ard - student THE END MOTIVATION 2 Researchers around the world have developed finite element method based computer programs to conduct structural analysis under fire loading. For example, researchers at Liege Univ. (SAFIR), Sheffield Univ. (FEMFAN), Univ. of Manchester, Nat. Univ. of Singapore (SINTEF) Most of these programs use fiber-based or concentrated hinge based beam-column finite elements for modeling the behavior of columns and beam-columns under fire loading These finite elements must be validated (or calibrated) using experimental data and realistic P-M-f-T behavior MOTIVATION 3 Consider a 6-story structure with perimeter moment resisting frames for lateral stiffness and stability. Design for dead, live, wind loads. Satisfy building and interstory drift requirements. Consider state when subjected to D+0.5L+W+Compartment Fire load 1.0 Nomalized axial capacity P/PY 0.8 Section P-M at ambient 0.6 0.25 in. insulation after 180 mts. 0.4 No insulation after 35 mts. 0.2 0 0 0.25 No Insulation after 15 mts. 0.5 in. insulation after 180 mts. 0.50 0.75 1.0 Nomalized moment capacity Mn/Mp 1.25 MOTIVATION 4 The behavior and failure of columns under constant axial load and elevated temperatures from fire loading also depends on the section P-M-f-T response of the failure segment. P 0 120 -2 100 -4 Moment (KN-m) Axial Displacement (mm) -6 -8 -10 -12 60 40 20 -14 -16 0 0 P 80 50 100 150 0 20 40 Time (min) M=P d 60 80 Time (min) 6000 5000 Axial Force (KN) 4000 3000 2000 1000 P P 0 0 100 200 300 Moment (KN-m) 400 500 100 120 Step 1 - FIRE DYNAMICS ANALYSIS FDS model of the furnace, and the surface T-t curves for 200, 250, and 300 mm CFT columns that were tested shown below. Symmetry Symmetry plane plane Symmetry plane Symmetry plane (b) 1200 1000 800 600 400 200 Hot air flow direction (b) Hot air flow direction Symmetry plane Symmetry plane Hot air flow direction Heated wall Hot air flow direction Heated wall erQuarter mevolume Tof CFT mncolumn Hot air flow direction Heated wall Hot air flow direction Heated wall flow direction t airHot flowairdirection flow direction Hot airHot flowairdirection dHeated wall wall HeatedHeated wall wall (b) Temperature (C) (b) (a) Quarter volum e of CFT column Hot air flow direction Quarter volum e of CFT column Hot air flow direction During experiments, the furnace gas temperature was controlled to follow the ASTM E119 T-t curve. The temperatures of the CFT column surfaces were measured using thermocouples. Quarter volum e of CFT column Quarter volum e of CFT column ASTM E119 FDS Experiment FDM 0 0 Figure 1. model FDS model of NRC Furnace with CFT column gure 1. FDS of NRC Furnace with CFT column Figure 1. model FDS model of NRC Furnace with CFT column Figure 1. FDS of NRC Furnace with CFT column 30 60 90 Time (min) 120 150 Step 2 - NONLINEAR HEAT TRANSFER ANALYSIS For example, nonlinear heat transfer analyses of CFT columns tested by other researchers were conducted. The surface T-t curves from step 1 were used as thermal loading 3D finite element models were developed to conduct the heat transfer analysis and analyzed using ABAQUS. The results were compared with experimental results. Stress analysis results for CFT beam-column with b/t=32, P/Po = 20%, and insulation thickness=6.5 mm (Curvature = 12.5 x 10-5 1/mm) Steel tube longitudinal strain Concrete longitudinal strain Steel tube longitudinal stress Concrete longitudinal stress (Pa) (Pa)