Financial and Managerial Accounting Wild, Shaw, and Chiappetta Fifth Edition McGraw-Hill/Irwin Copyright © 2013 by The McGraw-Hill Companies, Inc. All rights reserved. Chapter 16 Process Costing and Analysis Conceptual Learning Objectives C1: Explain process operations and the way they differ from job order operations. C2: Define and compute equivalent units and explain their use in process cost accounting. C3: Describe accounting for production activity and preparation of a process cost summary using weighted average. C4: Appendix: 16A Describe accounting for production activity and preparation of a process cost summary using FIFO. 16-3 Analytical Learning Objectives A1: Compare process cost accounting and job order cost accounting. A2: Explain and illustrate a hybrid costing system. 16-4 Procedural Learning Objectives P1: Record the flow of direct materials costs in process cost accounting. P2: Record the flow of direct labor costs in process cost accounting. P3: Record the flow of factory overhead costs in process cost accounting. P4: Record the transfer of completed goods to Finished Goods Inventory and Cost of Goods Sold. 16-5 C1 Process Manufacturing Operations Used for production of identical, low-cost items. Mass produced in automated continuous production process. Costs cannot be directly traced to each unit of product. 16-6 A1 Comparing Job Order and Process Operations Job Order Operations Custom orders Heterogeneous products Low production volume Process Operations Repetitive operations Homogeneous products High production volume High product flexibility Low product flexibility Low to medium standardization High standardization 16-7 A1 Job and Process Costing Similarities Same objective: to determine the cost of products Same inventory accounts: Raw Materials, Work in Process, and Finished Goods Same overhead assignment method: predetermined rate times actual activity 16-8 A1 Job and Process Costing Similarities and Differences Journal entries for both job order and process costing are identical. The difference between job order and process costing lies in how the cost of goods transferred to finished goods is determined. 16-9 A1 Job Order and Process Costing Differences Job order costing Process costing The cost of goods transferred to finished goods is equal to the sum of all of the completed jobs for that period The cost of goods transferred to finished goods equals the number of completed units times the cost per equivalent unit 16-10 P1 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Raw Materials Inventory Accounts Payable Page 21 Post. Ref. Debit Credit XXXXX XXXXX Acquired materials on credit for use in the factory. 16-11 P1 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Goods in Process Inventory Raw Materials Inventory Page 21 Post. Ref. Debit Credit XXXXX XXXXX To assign costs of direct material used in production. 16-12 P1 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Factory Overhead Raw Materials Inventory Page 21 Post. Ref. Debit Credit XXXXX XXXXX To record indirect materials used in April. 16-13 P2 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Factory Payroll Cash Page 21 Post. Ref. Debit Credit XXXXX XXXXX To record factory wages for April. 16-14 P2 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Goods in Process Inventory Factory Payroll Page 21 Post. Ref. Debit Credit XXXXX XXXXX To assign costs of direct labor used in production. 16-15 P3 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Factory Overhead Factory Payroll Page 21 Post. Ref. Debit Credit XXXXX XXXXX To record indirect labor as overhead. 16-16 P3 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Factory Overhead Page 21 Post. Ref. Debit Credit XXXXX Prepaid Insurance XXXXX Utilities Payable XXXXX Cash XXXXX Accumulated Depreciation XXXXX To record factory overhead items incurred during April. 16-17 P3 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Goods in Process Inventory Factory Overhead Page 21 Post. Ref. Debit Credit XXXXX XXXXX Allocated factory overhead costs to production on the basis of direct labor cost. 16-18 C2 Equivalent Units of Production Equivalent units is a concept expressing a number of partially completed units as a smaller number of fully completed units. Two one-half full pitchers are equivalent to one full pitcher. + = 16-19 C2 Equivalent Units 40% of material 60% of material Stage 1 Stage 2 Stage 3 25% of labor and overhead 25% of labor and overhead 50% of labor and overhead The process is now complete. 16-20 C2 Cost per Equivalent Unit Average cost per equivalent unit Product costs for the period = Equivalent units for the period 16-21 Process Manufacturing Operations GenX C1 Indirect Materials Direct Factory Allocated Overhead Indirect Overhead Labor Direct Goods in Process Finished Goods Delivered to Customers 16-22 C2 Accounting for GenX GenX Production Data for April Beginning inventory: Units of product Percentage of completion - direct materials Percentage of completion - direct labor Units started in April Units completed and transferred out 30,000 100% 65% 90,000 100,000 Ending inventory: Units of product Percentage of completion - direct materials Percentage of completion - direct labor 20,000 100% 25% 16-23 C2 Accounting for GenX 16-24 C2 Accounting for GenX GenX uses a weighted-average cost flow system with the following steps: Determine the physical flow of units. Compute equivalent units of production. Compute the cost per equivalent unit. Assign and reconcile costs. 16-25 C2 Determine Physical Flow of Units Exh. 20-13 GenX Physical Flow for April Units to account for: Beginning inventory Units started during April Total number of units Units accounted for as: Units completed and transferred out Ending inventory Total number of units 30,000 90,000 120,000 100,000 20,000 120,000 16-26 C2 Compute Equivalent Units of Production - Materials GenX Direct Materials Equivalent Units of Production for April Units of Product Percentage Equivalent of Completion Units Equivalent units completed and transferred out 100,000 100% 100,000 Ending goods in process Total units 20,000 120,000 100% 20,000 120,000 16-27 C2 Compute Equivalent Units of Production – Direct Labor and Factory Overhead GenX Direct Labor and Factory Overhead Equivalent Units of Production for April Units of Product Percentage Equivalent of Completion Units Equivalent units completed and transferred out 100,000 100% 100,000 Ending goods in process Total units 20,000 120,000 25% 5,000 105,000 16-28 C2 Compute Equivalent Units of Production Equivalent Units of Production for April Direct Materials Equivalent units completed and tramsferred out Equivalent units for ending ending good in process Equivalent units of production for period Direct Labor Factory Overhead 100,000 100,000 100,000 20,000 5,000 5,000 120,000 105,000 105,000 16-29 C2 Compute Cost Per Equivalent Unit GenX Cost Per Equivalent Unit for April Direct Materials Costs of beginning goods in process inventory Costs incurred this period Total costs ÷ Equivalent units of production Cost per equivalent unit of production $ 3,300 9,900 $ 13,200 ÷ = $ 120,000 ÷ Direct Labor $ Factory Overhead 600 5,700 $ 720 6,840 $ 6,300 $ 7,560 105,000 ÷ 0.11 = $ 0.06 = $ 105,000 0.072 16-30 C2 Cost Reconciliation In the cost reconciliation, we will account for all costs incurred by assigning unit costs to the: A. 100,000 units transferred out. B. 20,000 units remaining in ending inventory. 16-31 C2 No. of EU of direct labor 16-32 C3 Process Cost Summary Shows the flow of units and costs through work in process. Provides cost information for financial statements. Process Cost Summary Helps factory managers evaluate department manager performance. Helps managers control their departments. 16-33 C3 Process Cost Summary (part 1) 16-34 C3 (part 2) 16-35 C3 (part 3) 16-36 C3 (part 3 continued) 16-37 P4 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Finished Goods Inventory Goods in Process Inventory Page 21 Post. Ref. Debit Credit XXXXX XXXXX To record the transfer of completed goods out of production. 16-38 P4 Process Costing Typical Accounting Entries GENERAL JOURNAL Date Description Cost of Goods Sold Finished Goods Inventory Page 21 Post. Ref. Debit Credit XXXXX XXXXX To record cost of goods sold during April. 16-39 A2 Hybrid Costing Systems Hybrid costing systems contain features of both job order and process operations. Job Order Costing Hybrid Costing Material costs are accounted for using a job order system. Process Costing Conversion costs are accounted for using a process system. 16-40 End of Chapter 16 16-41