Nunticha Lorvitayaoran ID: 5513961 Chapter 12 Inventory Definition A stock or store of goods Types of Inventory Objectives of Inventory Control To achieve satisfactory levels of customer service while keeping inventory costs within reasonable bounds Inventory Management Management has two basic functions concerning inventory: 1.Establish a system for tracking items in inventory 2.Make decisions about When to order and How much to order Effective Inventory Management Requires: - A system keep track of inventory - A reliable forecast of demand - Knowledge of lead time and lead time variability - Reasonable estimates of holding costs ordering costs shortage costs - A classification system for inventory items Demand Forecasts and Lead Time Forecasts Inventories are necessary to satisfy customer demands, so it is important to have a reliable estimates of the amount and timing of demand Lead time Time interval between ordering and receiving the order Point-of-sale (POS) systems A system that electronically records actual sales Such demand information is very useful for enhancing forecasting and inventory management ABC Classification System Cycle Counting Cycle counting A physical count of items in inventory Cycle counting management How much accuracy is needed? A items: ± 0.2 percent B items: ± 1 percent C items: ± 5 percent Basic EOQ Model The basic EOQ model is used to find a fixed order quantity that will minimize total annual inventory costs Assumptions Only one product is involved Annual demand requirements are known Demand is even throughout the year Lead time does not vary Each order is received in a single delivery There are no quantity discounts The Inventory Cycle Total Annual Cost Goal: Total Cost Minimization Deriving EOQ Using calculus, we take the derivative of the total cost function and set the derivative (slope) equal to zero and solve for Q. The total cost curve reaches its minimum where the carrying and ordering costs are equal. 2 DS 2(annual demand)(or der cost) Q H annual per unit holding cost * EPQ: Inventory Profile EPQ – Total Cost When to Reorder When the quantity on hand of an item drops to this amount, the item is reordered. Determinants of the reorder point 1. The rate of demand 2. The lead time 3. The extent of demand and/or lead time variability 4. The degree of stock out risk acceptable to management Safety Stock As the amount of safety stock carried increases, the risk of stock out decreases. This improves customer service level The probability that demand will not exceed supply during lead time Service level = 100% - Stock out risk