Zetex Lighting Solutions June 2007 www.zetex.com Agenda Lighting – – – – LED Lighting Applications - today and tomorrow What is required for LED drive Zetex Lighting Solution High Power LED Drivers- Integrated Switches – High Current – ZXLD13xx Summary – ZXLD1360 Introduction Portable applications Part I - External switch – Portable LED Driver Solution Overview – ZXSC310 Solution – ZXSC380 Solution – ZXSC400 Solution Design Tools 2 www.zetex.com LED Applications - Overview Illumination - General, Object/Task, Decorative, Home/Garden, Commercial/Industrial, Indoor/Outdoor… Emergency and security - Signage, Torch, Hazard flash lights, Emergency lights… Signage - General, Traffic lights and signs… Portables - Camera/Mobile Backlight, Torch/Flash, Effect, Projector, Toys… Displays - LED displays, Backlight, Projector, RGB Direct TV etc Architectural and Effect - Colour, Patterns, Mood lighting, Bridges/Monuments/Buildings, Addressable RGB points etc Street lights Automotive Many more… All pictures copyright acknowledge 3 www.zetex.com Characteristics of a Good LED Driver LED Drivers are responsible for driving the CURRENT through the LED! Anything else is an artifact you do not want… Programmable LED current High efficiency: 94% – Low 100mV feedback voltage for high efficiency – <5µA shutdown current Simple to use Space efficient Adds value to the LED – – – – – Dimming Thermal control Good EMC Robust Copes with the VF variation of the LED 6 www.zetex.com Zetex LED Driver ICs Portable Lighting ICs – LED Controllers (Requiring External Switch) • ZXSC3xx / 4xx series – Boost LED Driver: ZXLD11xx /19xx series/ZXSC38x – Boost converters for LCD / OLED bias: ZXLB16xx / ZXLD16xx series – Charge-Pump LED Driver for Mobile Phone Backlight: ZXLD1575 Mid Voltage Range for High Power LED Device ZXSC3xx ZXSC4xx ZXLD 1350 ZXLD 1360 ZXLD 1362 Vin 0.8 – 8V 1.8 – 10V 7 – 30V* 7– 30V* 7 – 60V** * ** *** Switch External External Internal Internal Internal LED Current/Vout Switch dependent Switch dependent 350mA /<30V 1000mA/<30V 1000mA/ <60V Topology Boost Boost*** Buck Buck Buck Transient capability 40V for 0.5s Transient capability 65V for 0.5s Can also be operated in buck, buck-boost mode 7 www.zetex.com LED Lighting Solutions Zetex ASSP LED Products ZXLB1600 ZXLD1601 LCD- Small and Medium Screens, Portable ZXLD1615 ZXLD1101 ZXLD1937 ZXSC300: External switch LCD - Large Screens, Illumination, Architectural, Emergency and Security, Portable, Signage, Automotive etc ZXSC400: External switch ZXLD1350: Vin 30V Iout 350mA ZXLD1360: Vin 30V Iout 1A ZXLD1362: Vin 60V, Iout1A OLEDs - Hand Portable Equipment ZXLB1600 ZXLD1601 ZXLD1615 All Photographs Copyright Acknowledged 8 www.zetex.com High Power LED Drivers ZXLD13xx Buck LED Driver ICs – Integrated switch Key Features ZXLD1350, ZXLD1360, ZXLD1362… Wide input voltage – – ZXLD1350: ZXLD1360/2: Up to 350mA Up to 1000mA ZXLD1350: ZXLD1360 ZXLD1362: Up to 8 series connected 1WLEds Up to 8 series connected 3WLEds Up to 16 series connected 3WLEds Sense resistor Rs: ZXLD1350: 0.3W; Low quiescent current ZXLD1350: 250uA typ. Low shutdown current – – 7V to 30V 7V to 60V Can drive series connected LEDs – – – ZXLD1350, ZXLD1360: ZXLD1362: Internal NDMOS Switch High LED Current – – Typical Application circuit ZXLD1350: 20uA max ZXLD1360: 40uA max Brightness control: DC or PWM dimming Internal filter Optional soft-start Up to 1Mhz switching frequency ZXLD1360/62: 0.1W Schottky diode SD1 ZXLD1350: ZHCS1000/ZXLLS1000 Applications General illuminations - Low voltage halogen replacement, industrial lighting etc Automotive LED backlighting for LCD Signage 9 www.zetex.com High Power LED Driver ICs with Integrated Switch ZXLD13xx Comparison ZXLD1350 ZXLD1360 ZXLD1362 LX Pin drive current 370mA 1 Amp 1A LX on resistance 1.5Ω 0.5Ω 0.5Ω Supply voltage 7- 30V 7- 30V 7- 60V Transient capability 40V 0.5 sec 40V 0.5 sec 65V 0.5 sec Minimum Sense resistor 0R33 0R1 0R1 Package Dissipation 450mW 1000mW 1000mW Output power capability 8 Watts 24 Watts 48 Watts Regulator starts up @ 4.8 Volts 5.6 Volts 5.6 Volts Adjust pin clamp No Yes, 1.35V Yes, 1.35V Low Pass Filter 4kHz 4kHz 600kHz Switching freq 1Mhz 1Mhz 1MHz Excel Calculator Yes Yes Yes Status Released Released Q3 2007 10 www.zetex.com ZXLD1360 1 Amp LED driver features Low part count 1 Amp output current 7 to 30 Volt operation Adjust pin for DC or PWM current control In-built soft start which can be extended Low value inductors 1 Watt TSOT 23-5 package Can be shut down for power saving Drive capability - 24 watts (8 LEDs in series) Pin compatible with ZXLD1350 Under voltage lockout (5.5V) Leakage current protected ADJ pin 11 www.zetex.com Basic circuit configuration Vin 7 to 30V Inductor - typical value for 2 K2 LEDs at 1A from 12V supply – 33uH will oscillate around 450kHz Input capacitor needs to be 4.7uF X7R Schottky diode needs to be low leakage and high power rated 12 www.zetex.com LED Drivers ICs Portable Applications Device Vin Vout Switch Vfb &or Isense Pkg ZXLB1600 1.6 - 5.5V Vin to 28V Internal 1.23 MSOP10 ZXLD1100* 2.5 – 5.5V to 28V Internal 100mV SC70-6 ZXLD1101 2.5 – 5.5V 28V max Internal 100mV TSOT23-5 ZXLD1937 2.5 – 5.5V 28V max Internal 100mV TSOT23-5 ZXLD1575 2.7 – 5.5V 5.5V Internal ZXLD1601* 2.5 - 5.5V to 28V** Internal 1V SC70-6 ZXLD1615 2.5 -5.5V Vin to 28V Internal 1V TSOT23 ZXSC380 0.8 - 6V Vin to 20V Internal 20mV SOT23 - External NA / 20mV SOT23-5 - External 20mV/300mV SOT23-6 ZXSC300/310 0.8 – 8V ZXSC400 0.8 – 10V QFN16 * Open load protected ** Default value but can be programmed for lower output value 13 www.zetex.com ZXSC310 Solution Single AA Cell to 1W Solution Simple Solution, output current tapers down as input voltage falls • • LED Current not fed back to controller Switch current is monitored Key Features Boost controller Very high efficiency: >80% 0.8V to 8V input voltage Constant power drive Small size: SOT23-5 Simple circuit – low part counts Low cost and easy to use Many reference designs available Typical application circuit L1 VIN=3.3V / 5V D1 D1 ZHCS1000 U1 Vcc Q1 FMMT618 Vdrive Stdn Isense D2 C1 D3 Gnd ZXSC310 R1 D4 14 www.zetex.com ZXSC380 Solution Overview Very simple solution, output current tapers down as input voltage falls • Target market – toys, flashlights, garden lighting V • LED current not fed back to controller L1 • Switch current is monitored 100u IN V CC Key features: V OUT LED Very high efficiency: >80% GND 0.8V to 6V input voltage – – single cell operation capable 200mA integrated switch Constant power drive to LED ZXSC380 Vin 3 1 Small size: SOT23 Vout Gnd 2 Key applications: LED solar garden lights and effects Low cost Toys, Instruments etc Reference designs and evaluation boards available Single cell applications Simple circuit – low parts count 15 www.zetex.com ZXSC400 Solution Overview Simple Solution drive multiple LEDs • Regulates LED current Key Features Simple boost controller Very high efficiency: >80% 1.8V to 8V input voltage Regulated LED current: ±3% Constant power drive to LED Small size: SOT23-6 Dual Transistor and Schottky combination available Can be configured in buck, buck-boost mode also Simple low cost circuit – low part counts Typical application circuit U2 ZX3CDBS1M832 VIN = 2.5V to 4.2V L1 C2 U1 ZXSC400 VCC VDRIVE C1 STDN ISENSE GND VFB RSENSE RLED Many reference designs available 16 www.zetex.com Design Tools Design Tools – Standard and ASSP ICs and building block Datasheet and brochures • – – – – – – – – – – – – pdf, web Samples Application and design notes Reference designs Demonstration boards Spice models Design calculators Package and environmental information Related websites and documents Exhibition panels Zetex application engineers www.zetex.com 17 www.zetex.com Lighting Evaluation Boards Product Part Number Description EV Order Number ZXLB1600X10 ZXLB1600 LCD & OLED Bias #ZXLB1600EV1 ZXLD1100H6 ZXLD1100 LED driver board #ZXLD1100EV1 ZXLD1100H6 Mobile LED Flash Unit - Osram LED #ZXLD1100EV2 ZXLD1615ET5 ZXLD1615 LCD & OLED Bias #ZXLD1615EV1 ZXLD1937ET5 ZXLD1937 LED driver boards #ZXLD1937EV1 ZXSC310E5 ZXSC310 25mA LED driver board #ZXSC310EV1 ZXSC410EV1 ZXSC410 DC-DC 5V/100mA Output #ZXSC410EV1 ZXSC400E2 25W LED Driver Vin 24V I out 350mA boost #ZXSC400EV2 ZXSC400E4 1W LED Driver - Osram LED #ZXSC400EV4 ZXSC400E6 ZXSC400 LED 25mA 2 cell driver board #ZXSC400EV1 ZXSC400E6 25W LED Driver Vin 24V I out 350mA boost #ZXSC400EV2 ZXSC400E6 1W LED Driver - Lumileds LED #ZXSC400EV3 ZXSC440X8 ZXSC440 Photoflash Charger #ZXSC440EV1 18 www.zetex.com Lighting Evaluation Boards Product Part Number Description EV Order Number ZXLD1350EV2 3 X 1W LED Driver – step down 30V #ZXLD1350EV2 ZXLD1350EV4 3 X 1W LED Driver – step down 30V #ZXLD1350EV4 ZXLD1350EV6 LED Driver – step down 30V no LEDs #ZXLD1350EV6 ZXLD1360EV1 1 X 3W LED Driver – step down 30V #ZXLD1360EV1 ZXLD1360EV2 OSTAR with heat sink #ZXLD1360EV2 19 www.zetex.com Thank you! www.zetex.com