Content
1. Introduction
1.1 Propose
1.2 Outline
2. Interface Structure
2.1 Wire diagram
2.2 Structure
3. Circuit Interaction
3.1 Interaction
# MS Board
# DUP_SHUNT Board
# POWER REV01 (SHK_DDC)
# I/O Board IO REV06(DUP)
# SB Thread board
# Main board
# XY Driver Board
# SHUP_BPLANE Board
# SDB REV09 (DUP_CC)
3.2 How to discriminate part.
Made by : SWF 기술지원부
과장 황대희
2010.04.20
1. Introduction
1.1 Propose : Understanding of Boards concept,
Capacity building of how to discrimination condition of boards.
1.2 Outline :
This textbook is written for A/S technician to understand electrical flow and the principle of the
circuit, and show you how to inspect condition of boards(device), as like transistor with some
instrument.
In fact, do yourself a favor by doing your own know-how will be important to learn
3/20 Page
2. Interface Structure
CN2
B4B-XH-A
B6B-XH-A
BASE
BOARD
B4B-XH-A
CN1
1
5
7
9
11
13
1
2
CN1
CN10
+5V
1
2
SERIAL PORT
2
4
6
8
10
12
14
16
18
20
1
3
5
7
9
11
13
GND 15
17
19
RA-H201TD-1190
2
4
6
8
10
12
14
16
18
20
CN7
HALF
TURN
SENSOR
CN1
1
3
5
7
9
11
13
15
17
19
B2B-XH-A
J11
10
12 GND
14
B4P-SHF-1AA
POTENTIO
METER
+12V
1
2
+5V 3
GND 4
5
1
GND 2
3
1
2
3
B3B-XH-A
CN4
B3B-XH-A
1
2
3
4
CN1
B4P-VH
+24V
GND
+12V
GND
1
2
3
4
5
B14B-XADSS-N
GND
GND
GND
GND
GND
GND
GND
GND
COLOR
CHANGE
AC_COM
AC_IN
F.G
1
+24V
1
2
3
4
5
6
GND
+24V
WIPER
SENSOR
1
CN22
B3B-XH-A
1
2
CAN
CN11
AMP-5P
3
4
5
6
GND
7
GND
8
CN26
B4P-VL
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
AC_IN
AC_IN
AC_IN
B6P-SHF-1AA
CN12
+24V
+24V
+24V
+24V
GND
GND
GND
GND
B8B-XH-A
AC_COM
AC_COM
AC_COM
AC_COM
CN17
CN2
22
24
26
28
30
32 +24V
34 +24V
36 +24V
+24V
GND
GND
GND
GND
+5V
-12V
+5V
55089-0484
DRIVER & LAMP POWER
SMPS POWER
+24V SMPS + UNIT B/D [SLOT TYPE]
DDC B/D + WIPER DRIVER [SLOT TYPE]
3
1
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
201816141210 8 6 4 2
AC_IN
AC_IN
AC_IN
AC_IN
GND
GND
GND
GND
GND
GND
AC_COM
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
AC_IN
AC_IN
AC_IN
22
24
26
28
30
32
34
36
+24V
+24V
484644424038
Small Head E-Series
POWER DIAGRAM
CN3
+12V
+12V
55089-0484
DDC B/D + WIPER DRIVER [SLOT TYPE]
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
1
2
GND
3
4
5
GND
6
+5V
+5V
CN18
1
2
GND
3
4
5
GND
6
7
GND
GND
GND
GND
GND
GND
CN14
+12V
1
2
GND
3
4
+24V
+24V
+12V
+12V
55089-0964
CN15
1
2
GND
3
4
8
GN D
GN D1
GN D
GN D3
+24V4
+24V5
+24V6
+24V7
2
1
2
3
4
5
1
AC_COM
AC_COM
CN3
B3P-VH
+24V
1
3
5
7
9
11
13
2
4
6
8
10
12
14
B14B-XADSS-N
GND
GND
+24V
+24V
+12V
+12V
54526-0960-2
+24V
+24V
+12V
+12V
+5V
+5V
+5V
+5V
GND
GND
GND
GND
54526-0960-2
+5V
+5V
+5V
+5V
GND
GND
GND
GND
IO
BOARD
X
MOTOR
+5V
+5V
+5V
+5V
X
DRIVER
CN2
S2B-XH-A
GND
GND
GND
GND
CN19
+24V
1
2
B2P-NV
1
2
AC100~240V
CN1
+24V
SMPS
WIPER
DRIVER
IO LED
BOARD
Y
MOTOR
Y
DRIVER
1
2
5566-2A
GND
GND
GND
GND
CN21
CN25
1
3
5
7
9
11
13
10
12
14
CN23
B10B-XADSS-N-2
CN24
B10B-XADSS-N-2
1 3 5
Y DRIVER
CONTROL BOX
MAIN/X/Y DRIVER POWER
+24V
1 GND
2
LB-02
CN16
B3P-VL
B14B-XADSS-N-2
X DRIVER
PICKER
SOL
(110V or 220V)
2
TT
SOL
LAMP
CN27
+5V
+5V
+5V
+5V
MAIN DRIVER
MS ASS'Y
1 PHASE
EMS
SWITCH
+24V
1
2
LB02
2
4
6
8
10
NFB
DC24V
MAGNETIC
SWITCH
GND
CN2
B5P-VH
AC _IN
AC
DDC
BOARD
CN3
2
+24V
GND
AC_COM
AC_COM1
AC_IN
AC_IN 3
AC_IN 4
AC_IN 5
6
2
2
4
6
8
B8B-XH-A
UNIT
BOARD
CN20
+5V
CN7
B2P-VH
BACKPLANE
BOARD
8 6 4 2
CN9
5566-2A
AC _C OM
CN3
B6P-VL
55089-0964
3
1
3
5
7
TB1
AC_COM
Terminal Block 2P
1
AC_IN
2
AC IN
(110-220)
2
1
NOISE
FILTER
MAIN
DRIVER
CN1
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
1
CN4
MAIN
MOTOR
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
AC_COM
AC_IN
F.G
54526-0480
GND
GND
GND
GND
GND
GND
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
+12V
GND
-12V
GND
GND
GND
GND
GND
GND
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
2
4
6
8
10
22
24
26
28
30
32
34
36
+5V
+5V
1
3
5
7
9
-12V
+5V
SAFETY
SENSOR
B4B-XH-A
CN1
+5V
201816141210 8 6 4 2
3
54526-0480
+5V
AC_COM
AC_IN
AC_IN
AC_IN
AC_IN
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
TT CAM
SENSOR
5566-4A
+12V
GND
-12V
+24V
+24V
+24V
+24V
GND
GND
GND
GND
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
81
83
85
87
89
91
93
95
Y
SENSOR
B7B-XH-A
IO B/D + IO LED [SLOT TYPE]
CN1
AC_COM
AC_COM
AC_COM
AC_COM
7
9
MS
BOARD
28
30
32
34
36
AC_IN
AC_IN
AC_IN
AC_IN
CN2
1
1
2
+24V
+24V
+24V
+24V
GND
GND
GND
GND
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
22 AC_IN
24 AC_IN
26 AC_IN
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
484644424038
CN2
5566-4A
CN1
AC_IN
1
AC_IN
AC_COM 2
AC_COM 3
4
B4P-VH
201816141210 8 6 4 2
3
+24V
1 AC_COM
GND
3 AC_IN
4
+24V
AC_COM
GND
1
3
2
CN11
AMP-5P
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
484644424038
1
AC_COM
AC_IN
3
4
5
6
IO
SWITCH
2
3
4
5
AC_IN
AC_IN
AC_COM
1
2
CN5
B3P-VL
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
AC_IN
AC_IN
AC_IN
F.G
F.G
X
SENSOR
B6B-XH-A
2
1
WIPER
MOTOR
1
2
3
4
5
6
7
8
F.G
F.G
1
AC_COM
AC_COM
AC_COM
AC_COM
AC_IN
CN1
OFFSET
SWITCH
CN13
B3P-VL
CN4
F.G
F.G
C/C,THSB POWER
F.G
F.G
GND
GND
GND
GND
GND
CN28
B26B-PHDSS-B
3
4
GND
10236-6212VC
CN1
5566-6A
+24V
+24V
+24V
+24V
+24V
2
4
6
8
10
12
14
16
18
20
22
24
26
3
AC_COM
AC_IN
+24V
GND
CAN
SHUNT
BOARD
1
3
5
7
9
11
13
15
17
19
21
23
25
XA-B8B-XASK-1
CN5
CAN
FDD BOX
CN10
B20B-PADSS-1
2
4
6
8
10
12
14
16
18
20
CN30
+12V
B7B-XH-A
CN9
BAR
SWITCH
CN3
B3B-XH-A
1
2
3
+24V
GND
GND
1
2
3
4
5
6
7
CN10
CAN_H
CAN_L
GND
20
22
24
26
28
CN2
B4P-VH-FB-B
1
2
3
4
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
1816141210 8 6 4 2
1
10236-6212VC
OPERATION BOX
CC MOTOR
DRIVER(8H)
2
4
6
8
10
12
14
CN11
+24V
GND
+12V
GND
1
2
3
4
B4B-XH-A
18
20
22
24
26
28 +5V
30 GND
GND
+12V
F.G
1
GND 2
3
4
1
3
5
7
9
11
13
B5B-XH-A
3836343230
J1
+5V
GND
SENSOR
FAN
16141210 8 6 4 2
3
5
7
9
11
13
15
17
19
21
23
25
+5V 27
GND 29
GND 31
+12V 33
F.G 35
37
+5V
B4B-XH-A
CN2
1
COLOR
CHANGE
BOARD
CN6
RA-H201TD-1190
ENCODER
CN2
CN14
1
GND 2
3
4
B14B-PHDSS
KEY
BOARD
38363432
FUNCTION
KEY
BOARD
10
12
14
B14B-PHDSS
B10B-PHDSS
LASER
POINTER
3
3
2
5 4 3 2 1
10
6
7
8
9
B10B-PHDSS
5
7
9
11
13
CN7
1
3
5
7
9
11
13
15
17
19
B20B-PADSS-1
CAN_H
CAN_L
GND
WHEEL
BOARD
B2P-VH
CN3
1
3
4
5
6
7
8
9
10
+24SV
USB PORT
J4
8 6 4 2
CN2
1
8 6 4 2
CN1
HOLDING
SOLENOID
+5V
+5V
+5V
1
2
3
J10
+12V
GND 1
2
3
+5V 4
5
GND
GND
GND
CAN_H
CAN_L
GND
INVERTER
5566-8A
2
4
6
8
10
12
14
16
18
20
2
10226-6212VC
1
2
GND
NEEDLE
POSITION
BOARD(8H)
1
3
5
7
9
11
+5V 13
+5V 15
+5V 17
19
1
2
3
4
5
6
7
8
2
1
2
3
+24SV 4
+24SV 5
6
CN12
+5V
1
2
3
4
5
6
7
3
CN8
+24V
+24V
+24V
+24V
+24V
CN13
CN1
B7B-XH-A
201816141210 8 6 4 2
B2P-VH
JUMP
MOTOR
LED
SWITCH
BOARD
CN1
B4B-XH-A
1
2
3
4
1
2
484644424038
THREAD
SENSING
BOARD
CN9
+12V
GND
14
16 GND
18 GND
20 GND
22 GND
24 GND
F.G
+24SV
1
2
3
4
FX6-80S-0.8SV
JUMP
SOLENOID
2826
40
.
.
60
.
+24V
+24V
+24V
+24V
+24V
3
.
. . 20 . . 1
CPU
BOARD
CN1
+24V
+24V 1
+24V
+24V 5
+24V 7
9
11
13
GND 15
GND 17
GND 19
GND 21
GND 23
F.G 25
27
.
20
.
.
40
.
.
60
.
.
80
80.
LCD
JH1
1
1210 8 6 4 2
J1
J2
2.1 Wire diagram
2. Interface Structure
2.2 Structure
Classification
Box
FAN
MAIN DRIVER
XY DRIVER
Control Box
Model
NCT
RACK TYPE
KD2412BTS1-6A
Includes protective cover
110V
SD-MMD REV04(14TH-DIR-LV)
Bracket, heat sink and cable are same with 220V
220V
110V
220V
SD-MMD REV19(14TH-DIR)
Dip S/W Setting is same.
SDB REV5.3A(SS2B-XY-LV)
It depends on models.
SDB REV5.6C(SS2B-XY)
It depends on models.
RACK ASS'Y 1
RACK ASS'Y 2
RACK ASS'Y 3
IO Board
LED Board For IO
UNIT board For SMPS
DDC 보드
BACK PLANE 보드
WIPER Motor
DRIVER ASS'Y
SMPS
Cable
Classification
Thread boards
Boards
IO Board
SMPS
DDC Board 및 WIPER Motor DRV
IO REV04A (DUP)
LED REV02 (SHUP_IO)
UNIT REV02 (SHUP_SMPS)
POWER REV03 (SHUP_DDC)
AXH230K-20 motor DRV
AXHD30K EP-000149,00
ZWS240PAF-24
Model
Details
THSB REV08 (SB)
SDB REV05 (DUP_CC)
MS Board
POWER REV03(SHUP_MS)
SHUNT Board
POWER REV01(DUP_SHUNT)
Head S/W
Jumper treatment, it depends on Voltage specifications.
BP REV03 (SHUP_BPLANE)
Color Change Board
Wheel
Board
Details
9 Color
12 Color
15 Color
☞ Rotary Switches “8”,“3” Setting
☞ Version WRITING
☞ Voltage Setting 지그제작
☞ Version WRITING
WHEEL REV1.0 (HS-9C)
WHEEL REV1.0 (HS-12C)
Color type alternative
WHEEL REV1.0 (HS-15C)
EMB_HSW_6.12
EMB_HSW_9,15
Color type alternative
Main Axis
X Axis
Y Axis
Motors
Color Change
EP-000140,00
Jump Motor
103H548-0496
AXH230K-GFX2G20 Motor
EP-000141,00
AS-003154-00
08068EL-UH36
SUHO10-00001
GP-017310-00
AH165-2FLG11E3
AH165-2ELR11E3
ARE-4R20R(B)
ABS52B-10A
ARF-G111G-2A
GMD18-DC24
GP1S51V
WS-2
TL-W1R5MC1
KPX-D08-01EM
H37-8-1000Z015
7824 R1K L25
SN-E5H-CM
LM6501-NA
SP Type DC310, 32W
3035-1330
2035-0930A
Wiper
Solenoids
Switches
Sensors
ETC
Classification
SFAM-600-003
15076AF-UK01 (5044)
16055MT-UK06 (5114)
Picker
Trim
Holding SOL.
SHUNT TRIP
Start
Stop
Emergency
Main Power
Start
Magnetic
Half Turn
Origin
Wiper Return
Trimming CAM
Encoder
Potentiometer
Noise Filter
Laser Pointer
Lamp Ballast
Bead(大)
Bead(小)
Cable
Model
Direct Motor 600W short shaft (40mm)
Existing 6head C/C motor(103H7126-0721)
Other connectors handle against Existing
Separate treatment of the connector
+24V
+24V
(Blue connector handling)
(Blue connector handling)
AC/DC 24V (Need to handle connector)
Applicable 4heads model
Applicable 4heads model
Modification error (060620)
For DC 24V
X축 : 2EA、 Y축 : 1EA
Need to handle connector
The wiring in the opposite
Y Motor Side each one
X Motor Side each one
BP TO OP Cable(3M)
3. Circuit Interaction
# MS Board
AC 입 력
(110 - 220)
Function & Role
CN3
B06P-VL
6. AC_IN'
5. AC#
4. AC_IN'
3. AC_IN
2. COM'
1. COM
6
5
4
3
2
1
From
MAGNETIC SWITCH
추 가 (10.01.25)
TB1
C4
103/3KV
VR3
INR14D 471
C3
103/3KV
VR2
Terminal Block 2P
INR14D 471
VR1
From
NOISE FILTER
INR14D 471
Function : Directly into existing wires were
connected to each of the components, but now it
facilitates wiring to use integrated board.
COM
AC_IN
1
2
C5
473/275V
F.G
Inrush 완 화 저 항 추 가 (06.06.12)
F-GND
CN1
To
I/O SWITCH
1
2
3
4
5. AC#
R2
1. AC_IN'
2. AC_IN
3. COM'
4. COM
4.7/20W
+24V
CN11
R1
4.7/20W
4. AC_IN'
B4P-VH
2. COM'
2. COM'#
1
2
3
4
5
AMP-5P
Emergency
Switch
CN7
TO SMPS
1
2
B 2P-VH
Base action
Explanation
The board is for mechanical driving power and
input the power from noise filter. magnetic
switches and I / O can be connected with it.
5. AC#
1
2
3
2. COM'#
CN5
B03P-VL
To
DRIVER & LAMP
POWER
+24V
+24V
CN2
To
SHUNT B/D
1
2
3
4
CN9
2.COM'
4.AC_IN'#
5566- 4A
1
2
5566- 2A
Magnetic
Switch
The main
components
Varistors(INR14D 471): It is non-linear semiconductor resistance element
that resistance is changed by a voltage.
If voltage is too high, it will be falling current. And For protecting part,
overvoltage will be discharge if high voltage is inputting
POWER REV03B (SHUP_MS)
3. Circuit Interaction
# MS Board
AC_N
AC_L
Circuit Description
AC_N
AC_L
1
2
3
4
5
6
(AC 8V 220mA)
6
5
(AC 8V 220mA)
R22
470Ω/3W
C21
W02M
(COM)
C18
100uF/50V
TP2
104
AC_SENSING
VR2
BD-000256B
VR2값 변 경 (REV02최 종
201 501
(07.06.16)
BD1
⇒
+5V
+5V
⇒
R23
100Ω
TP1
R19
10KΩ
100uF/50V
TP2
② circuit, 6 TL432CDR
is standardW02M
voltage104for getting
exact
value.
5 (COM)
+24V
VR2
Formula of
output is as following.
BD-000256B
(R1=1.5㏀, R2=5㏀(Maximum))
3296W-1-501
C21
4
⇒
BD1
+24V
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
R22
470Ω/3W
4
3
1
AC & DC
INPUT
AdjustingT1variable Resistors, output power set 2V.
1
T1
2
3296W-1-501
⇒
3
COM'(110V/220V)
AC_IN'(110V/220V)
5566- 6A
C18값 변 경
470uF 100uF
(07.03.21)
2
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
⇒
When inputting AC power, it pass TRANS
and Bridge Diode, smoothing circuit. At a
result, DC power will be 9.9V.
And then, it will pass voltage divider circuit
. It will be 0V~2.9V at TP1.
OM'(110V/220V)
C_IN'(110V/220V)
C18값 변 경
470uF 100uF
(07.03.21)
CN1
C18
AC_SENSING
K
R20
470Ω
SENS_REF
R21
1.5KΩ
BEAD1
U1
MMZ2012R601A
TL431CDR
REF
RESET
VR1
A
C14
미삽
3296W-1-502
VR2값 변 경 (REV02최 종 )
201 501
(07.06.16)
+5V
⇒
U7
+5V
+25
18
SENS_REF
+5V
SHUNT
9
R20
470Ω
AC_SENSING
BEAD1
MMZ2012R601A
C14
C24 4MHz
C23
10P
10P
+5V
U7
+5V
+25
18
MCLR
17
AVdd
19
AN0/Vref+/RB0
SWF 기술지원부 16 AVss
SENS_REF
20
/AC_CHK_MS
N.C
7
VDD
28
VDD
40
VDD
+20(RED)
N.C
+15(YEL)
15
PWM1L/RE0
14
PWM1H/RE1
11
N.C
+10(GRN)
N.C
+5V
R31
17
AVdd
19
AN0/Vref+/RB0
16
AVss
20
AN1/Vref-/RB1
21
AN2/RB2
22
AN3/INDEX/RB3
23
AN4/QEA/RB4
24
AN5/QEB/RB5
25
AN6/RB6
26
AN7/RB7
27
AN8/RB8
31
OSC2/CLKO/RC15
30
OSC1/CLKIN
XTAL1
미삽
7
VDD
28
VDD
40
VDD
MCLR
32
T2CK/RC13
35
T1CK/RC14
36
INT0/RE8
6
VSS
29
VSS
39
VSS
+20(RED)
+15(YEL)
15
PWM1L/RE0
14
PWM1H/RE1
11
PWM2L/RE2
10
PWM2H/RE3
9
PWM3L/RE4
8
PWM3H/RE5
+10(GRN)
+5(GRN)
NORMAL1(GRN)
5
CRX1/RF0
4
CTX1/RF1
1
PGC/U1RX/RF2
44
PGD/U1TX/RF3
3
U2RX/RF4
2
U2TX/RF5
43
RF6
PROGRAM_CLK
PROGRAM_DATA
+24V
RXD0
TXD0
42
OC1/INT1/RD0
37
OC2/INT2/RD1
41
OC3/RD2
+5V
38
OC4/RD3
R4
1KΩ
NORMAL2
D2 -5(GRN)
1N4004
-10(GRN)
R6
10KΩ
12
NC
13
NC
33
NC
R534
NC
470Ω
-15(YEL)
-20(RED)
470Ω
PC2
DSPIC30F4011
R8
1.2KΩ
1
Q1
4
2
8/16 Page
-25
LED2
RED(
3. Circuit Interaction
# MS Board
#Reference materials
1. Board design modification history
NO
Date
Part name / Part number
Board design modification contents
etc
1
2006/06/27
POWER REV03 (SHUP_MS)
[BD-000390-01]
For removing current inrush, add inrush Resistance on initial start step..
R2 4.7/20W
2
2008/09/22
POWER REV03A (SHUP_MS)
BD-000390,02
1. Modification of MS. SHUNT, SMPS UNIT board For Layout
Stabilization at E-series small head machine
2. Specifications Classification of SHUNT board, depends on 110V &
220V
3
Development
Development
Add filer circuit at input part.
(C7,C8,C9,Z4,Z5,Z6)
2. Fault Practices
NO
구 분
문제점 내용
원 인
Current is blocked by Inrush
1
In case power is on, main power
is out.
Inrush Circuit
∵ Inrush current : (voltage of origin Condenser is
“0”.) Big current is input at initial start step.
2
-
-
-
3
-
-
-
비고
3. Circuit Interaction
# DUP_SHUNT Board
AC_N
AC_L
C18값 변 경
470uF 100uF
(07.03.21)
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
⇒
CN1
1
2
3
4
5
6
T1
2
COM'(110V/220V)
AC_IN'(110V/220V)
1
C21
5
(COM)
R23
100Ω
TP1
R22
470Ω/3W
4
6
+24V
+5V
⇒
(AC 8V 220mA)
BD1
W02M
C18
100uF/50V
104
REF
AC_SENSING
TL431CDR
BD-000256B
VR1
A
3296W-1-501
3296W-1-502
VR2값 변 경 (REV02최 종 )
201 501
(07.06.16)
AC & DC
INPUT
Block the main Power S/W in case overvoltage or
low voltage.
SENS_REF
R21
1.5KΩ
K
U1
TP2
VR2
5566- 6A
Function & Role
3
⇒
+5V
R19
10KΩ
R20
470Ω
BEAD1
RESET
MMZ2012R601A
+24V
C14
CN2
1
2
미삽
R8
1.2KΩ
+5V
U7
+5V
+5V
Base action
Explanation
SHUNT
AC_SENSING
15
PWM1L/RE0
14
PWM1H/RE1
11
PWM2L/RE2
10
PWM2H/RE3
9
PWM3L/RE4
8
PWM3H/RE5
16
AVss
20
AN1/Vref-/RB1
21
AN2/RB2
22
AN3/INDEX/RB3
23
AN4/QEA/RB4
24
AN5/QEB/RB5
25
AN6/RB6
26
AN7/RB7
27
AN8/RB8
31
OSC2/CLKO/RC15
30
OSC1/CLKIN
XTAL1
① High signal generation (Active High) in pin21
of U7 dsPIC4011
② High input in pin1 of U9 MC1413
→ Low output in pin16
③ Low input in pin1 of SSR1 SAP-2102
→ SSR1 ON → pin3⋅4 Conduction
7
VDD
28
VDD
40
VDD
MCLR
17
AVdd
19
AN0/Vref+/RB0
C24 4MHz
C23
10P
10P
/AC_CHK_MS
5
CRX1/RF0
4
CTX1/RF1
1
PGC/U1RX/RF2
44
PGD/U1TX/RF3
3
U2RX/RF4
2
U2TX/RF5
43
RF6
N.C
+15(YEL)
N.C
N.C
+5(GRN)
N.C
R6
10KΩ
+5V
R4
1KΩ
R31
LED2
RED(SHUNT)
R5
470Ω
470Ω
LED1 GREEN(NORMAL)
PC2
1
2
SHUNT
Q1
4
3
2
1
TLP-628
1
NORMAL2
N.C
-5(GRN)
N.C
-10(GRN)
N.C
-15(YEL)
N.C
-20(RED)
N.C
-25
N.C
-30
N.C
DSPIC30F4011
IRF644 3
R7
3KΩ
+5V
+5V
U7-7
U7-40
U7-28
CN3
+5V
CN4
1
2
3
4
C11
C12
C13
104
104
104
1
2
3
4
5
TXD0
RXD0
RESET
PROGRAM_DATA
PROGRAM_CLK
B 5B-XH-A
B 4B-XH-A
BYPASS
IDC
PORT
SERIAL
* 디 버 그 용 커 넥 터 (미 삽 )
R1 47Ω
C1
104
+24V
U3
+5V
+5V
L1
TP3
+5V
47uH/3A
D1
SPB-G56S
R2
C2
5.6KΩ
682
C6
104
R12
1KΩ
C3
C9
AC_L
R13
104
72KΩ/3W
1
2
VR3
500
C5
473
1
2
SPI-8010A
C4
104
R3
1.2KΩ
The main components
▤ MCU : dsPIC 4011
▤ MC1413 : Darlington Transistor Array
In other word, Many TR are tied up.
POWER
REV02A (DUP_SHUNT)
AC_N
72KΩ/3W
1
2
74HC14
TLP-626
R14
U2:A
4
3
104/275V (X-CAP)
C7
102
+5V
PC1
C25
470uF/25V
3
C8
100uF/50V
▤ SAP-2102 : SSR (Solid State Relay)
NFB SHUNT
S 2B-XH-A
PROGRAM_CLK
PROGRAM_DATA
RXD0
TXD0
12
NC
13
NC
33
NC
34
NC
6
VSS
29
VSS
39
VSS
N.C
+20(RED)
+10(GRN)
NORMAL1(GRN)
42
OC1/INT1/RD0
37
OC2/INT2/RD1
41
OC3/RD2
38
OC4/RD3
32
T2CK/RC13
35
T1CK/RC14
36
INT0/RE8
+25
2
18
SENS_REF
D2
1N4004
/AC_CHK_MS
C27
104
3. Circuit Interaction
# DUP_SHUNT Board
AC_N
AC_L
Circuit Description
⇒
1
2
3
4
5
6
When inputting AC power, it pass TRANS
and Bridge Diode, smoothing circuit. At a
result, DC power will be 9.9V.
And then, it will pass ① voltage divider
circuit. It will be 0V~2.9V at TP1.
AC_N
AC_L
3
1
4
(COM)
W02M
6
5
(AC 8V 220mA)
R22
470Ω/3W
C21
W02M
(COM)
⇒
C18
100uF/50V
TP2
104
AC_SENSING
VR2
BD-000256B
VR2값 변 경 (REV02최 종
201 501
(07.06.16)
C18
100uF/50V
⇒
+5V
+5V
⇒
TP2
Adjusting variable Resistors, output power set 2V. VR2
+24V
5
4
BD1
+24V
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
104
R23
100Ω
TP1
R22
470Ω/3W
BD1
6
3
1
AC & DC
INPUT
(AC 8V 220mA)
C21
T1
2
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
3296W-1-501
⇒
T1
2
COM'(110V/220V)
AC_IN'(110V/220V)
5566- 6A
C18값 변 경
470uF 100uF
(07.03.21)
OM'(110V/220V)
C_IN'(110V/220V)
C18값 변 경
470uF 100uF
(07.03.21)
CN1
R19
10KΩ
AC_SENSING
K
R20
470Ω
BEAD1
U1
MMZ2012R601A
TL431CDR
REF
RESET
BD-000256B
값 변경
VR1
A
C14
3296W-1-501
TL431CDR of ② circuit is SHUNT REGULATOR which
is standard
VR2
(REV02
)
201 as
501
voltage for getting exact value. Formula of output is
(07.06.16)
following. (R1=1.5㏀, R2=5㏀(Maximum))
SENS_REF
R21
1.5KΩ
미삽
3296W-1-502
최종
+5V
⇒
U7
+5V
+25
18
SENS_REF
+5V
SHUNT
9
R20
470Ω
AC_SENSING
BEAD1
MMZ2012R601A
C14
C24 4MHz
C23
10P
10P
+5V
U7
+5V
+25
18
SENS_REF
MCLR
17
AVdd
19
AN0/Vref+/RB0
16
AVss
20
/AC_CHK_MS
N.C
7
VDD
28
VDD
40
VDD
+20(RED)
N.C
+15(YEL)
15
PWM1L/RE0
14
PWM1H/RE1
11
N.C
+10(GRN)
N.C
+5V
R31
17
AVdd
19
AN0/Vref+/RB0
16
AVss
20
AN1/Vref-/RB1
21
AN2/RB2
22
AN3/INDEX/RB3
23
AN4/QEA/RB4
24
AN5/QEB/RB5
25
AN6/RB6
26
AN7/RB7
27
AN8/RB8
31
OSC2/CLKO/RC15
30
OSC1/CLKIN
XTAL1
미삽
7
VDD
28
VDD
40
VDD
MCLR
32
T2CK/RC13
35
T1CK/RC14
36
INT0/RE8
6
VSS
29
VSS
39
VSS
+20(RED)
+15(YEL)
15
PWM1L/RE0
14
PWM1H/RE1
11
PWM2L/RE2
10
PWM2H/RE3
9
PWM3L/RE4
8
PWM3H/RE5
+10(GRN)
+5(GRN)
NORMAL1(GRN)
5
CRX1/RF0
4
CTX1/RF1
1
PGC/U1RX/RF2
44
PGD/U1TX/RF3
3
U2RX/RF4
2
U2TX/RF5
43
RF6
PROGRAM_CLK
PROGRAM_DATA
+24V
RXD0
TXD0
42
OC1/INT1/RD0
37
OC2/INT2/RD1
41
OC3/RD2
+5V
38
OC4/RD3
R4
1KΩ
NORMAL2
D2 -5(GRN)
1N4004
-10(GRN)
R6
10KΩ
12
NC
13
NC
33
NC
R534
NC
470Ω
-15(YEL)
-20(RED)
470Ω
PC2
DSPIC30F4011
R8
1.2KΩ
1
Q1
4
2
-25
LED2
RED(
AC_N
AC_L
C18값 변 경
470uF 100uF
(07.03.21)
R22값 변 경
1KΩ 470Ω/3W
(07.03.21)
⇒
CN1
1
2
3
4
5
6
3. Circuit Interaction
T1
2
COM'(110V/220V)
AC_IN'(110V/220V)
3
(AC 8V 220mA)
# DUP_SHUNT Board
4
6
+24V
5566- 6A
C21
5
(COM)
R23
100Ω
R22
470Ω/3W
BD1
1
+5V
⇒
W02M
C18
100uF/50V
K
U1
TP2
104
REF
AC_SENSING
TL431CDR
VR2
BD-000256B
A
3296W-1-501
VR2값 변 경 (REV02최 종 )
201 501
(07.06.16)
AC & DC
INPUT
⇒
Circuit Description
+5V
√ When converting to AD, it is possible to change AD
value by Small voltage fluctuations. So getting average
value of many sampling data.
R19
10KΩ
R20
470Ω
BEAD1
RESET
MMZ2012R601A
C14
미삽
+5V
U7
+5V
18
SENS_REF
SHUNT
√ When overvoltage or low voltage signal is detected,
give SHUNT(21 pin) signal and be acted SSR of ④.
AC_SENSING
15
PWM1L/RE0
14
PWM1H/RE1
11
PWM2L/RE2
10
PWM2H/RE3
9
PWM3L/RE4
8
PWM3H/RE5
16
AVss
20
AN1/Vref-/RB1
21
AN2/RB2
22
AN3/INDEX/RB3
23
AN4/QEA/RB4
24
AN5/QEB/RB5
25
AN6/RB6
26
AN7/RB7
27
AN8/RB8
31
OSC2/CLKO/RC15
30
OSC1/CLKIN
XTAL1
√ AC current which is passed to SSR has to be block
automatically to act solenoid of SHRNT(Voltage trip
device) which is NFB is built into.
7
VDD
28
VDD
40
VDD
MCLR
17
AVdd
19
AN0/Vref+/RB0
C24 4MHz
C23
10P
10P
/AC_CHK_MS
5
CRX1/RF0
4
CTX1/RF1
1
PGC/U1RX/RF2
44
PGD/U1TX/RF3
3
U2RX/RF4
2
U2TX/RF5
43
RF6
N.C
+15(YEL)
N.C
+10(GRN)
N.C
+5(GRN)
N.C
R31
470Ω
LED1 GREEN(NORMAL)
S
1
NORMAL2
N.C
-5(GRN)
N.C
-10(GRN)
N.C
-15(YEL)
N.C
-20(RED)
N.C
-25
N.C
-30
N.C
DSPIC30F4011
Each output value is input, as like ③ that inputting
SEN_REF to 19 Pin of DSPic. It will be REF vaule of AD
Converter.
AC_SENSING is converted by inputting SEN_REF to 26
Pin of DSPic.
+5V
PROGRAM_CLK
PROGRAM_DATA
RXD0
TXD0
12
NC
13
NC
33
NC
34
NC
6
VSS
29
VSS
39
VSS
N.C
NORMAL1(GRN)
42
OC1/INT1/RD0
37
OC2/INT2/RD1
41
OC3/RD2
38
OC4/RD3
32
T2CK/RC13
35
T1CK/RC14
36
INT0/RE8
+25
+20(RED)
2
√ Calculating converted value and compare with REF
value. Accordingly, to determine whether an overvoltage
and undervoltage.
CN
B
S
* 디버
R1 47Ω
C1
104
+24V
U3
+5V
L1
TP3
+5V
47uH/3A
D1
SPB-G56S
C2
5.6KΩ
682
C6
104
C3
C9
AC_L
104
3
470uF/25V
C7
102
VR3
500
2
SPI-8010A
C4
104
C5
473
1
C8
100uF/50V
R2
R3
1.2KΩ
AC_N
3. Circuit Interaction
# DUP_SHUNT Board
#Reference
1. Board design modification history
NO
Date
Part name / Part number
1
2007/04/16
Board design modification contents
POWER REV02 (DUP_SHUNT)
It functions to turn off the machine for preventing machine's
malfunction when low voltage is supplied instantly.
etc
2
2007/06/20
POWER REV02A (DUP_SHUNT
1. Modification contents : VR2 201⇒501
2. VR2 Setting voltage modification
① 110V (BD-000422,03) : 1.9V
② 220V (BD-000449,01) : 2.0V
* The final specification : R22-471, VR2-501
3
2008/09/22
SHUNT B/D 110V : BD-000422,04
SHUNT B/D 220V : BD-000449,02
1. MS, SHUNT, SMPS UNIT B/D is modified for Stabilization of E-series.
2. specification Classification of SHUNT B/D -> 110V & 220V
2. Fault Practices
NO
Classification
Problem contents
Reason
1
-
-
-
2
-
-
-
3
-
-
-
etc
3. Circuit Interaction
# POWER REV01 (SHK_DDC)
+12V
GND
330uF/63V
TP1
+12V
2
Output
L1
190uH
R2
6.8K
+24V
+12V
+5V
1
Feedback
C3
C10
100uF/50V
104
GND
L3
C2
100uH/3A
0.1uF/50V
-12V
R1
1N4004
Compensation
Vin
3
ZD2
C4
SB540
4700uF/25V
R41
C20
1000uF/50V
ZD1
1N5819
미삽
R36
10KΩ
R35
470Ω
PC3
1
2
TP3
-12V
GND
68K
R3
2
Q9
4
3
1
TLP-628
IRF644 3
4.8K
1. Supply lamp power
2. Be input 24V and convert to 5V,12V
3. Trimming and Picker Sol. Built-in
driving circuit
TP4
GND
-12V
R37
3KΩ
GND
R3: 미 샵 => +5V
R3: 4.8k => +12V
Compensation
3
330uF/63V
+24V
TP2
+5V
2
Output
L11 190uH
+5V
1
Feedback
C13
R12 6.8K
5
GND
Vin
+5V
MC34167
U2
4
C11
104
D14
+24V
+12V
C12
+24V
ZD12
0.1uF/50V
+24V
GND
GND
R13 510Ω
C14
R42
GREEN
미삽
R39
10KΩ
R38
470Ω
PC4
4700uF/25V
SB540
LED1
+5V
R11 68K
+12V
1N4004
Function & Role
+5V
MC34167
U1
4
C1
D13
+24V
5
D.POWER&SIGNAL
+5V
+12V
1
2
Q10
4
3
2
1
GREEN
TLP-628
IRF644 3
LED2
R14 330Ω
GND
R40
3KΩ
SETTING
110V : CONNECTION
220V : OPEN
BD1
D15XB60
220uF/250V
CN5
B 2P-VH
FUSE1
WIPER DRIVER
POWER
C21
2
1
AC IN & LAMP POWER
C28
250V/1A
C22
VR5
102/2KV(Y-CAP)
VR4
VR3
C25
471 14D
471 14D
471 14D
Base action
Explanation
CN3
220uF/250V 103/275V (X-CAP)
473/275V (X-CAP)
2KΩ
R5
1KΩ
CN4
C26
+24V
1
2
3
4
5
6
7
8
B 8B-XH-A
B14B-XADSS-N
+5V
72KΩ/3W C24
1KΩ
PC2
1
2
4
3
C27
104
U4:A
1
104/275V (X-CAP)
2
74HC14
TLP-626
R8
R7
R9
1. It works by Sol.movement signal
from IO B/D
2. Lamp Power Generation
GND
GND
72KΩ/3W
CN1
TP3
C20
C10
C3
R2
[GND]
TP4
[+12V]
TP1
C11
TP2
L3
CN6
ZD2
C12
[+5V]
U2
U1
FAN
LED2
R14
C13
C14
SETTING
R13
LED1
C22
R7 C27
R9
BD1
FUSE1
PC2
U4
C28
C24
R8
VR5
[250V, 2A]
45 46 47 48
R11
R12
ZD12
CN5
110V : CONNECTION
220V : OPEN
4
R3
R1
R39
R40
PC4
POWER REV01
(SHK_DDC)
Part's No. : BD-000803-00
3
SN :
2
[-12V]
R37
R38
D14
1
C2
R36
ZD1
R5
D13
CN2
C1
Q10
Q9
CN3
R6
CN4
U3
PC3
R35
R41
R42
VR3
C26
VR4
C25
C21
C23
MC34167
D15XB60
LM2575-12
TLP-628
IRF644
R6
102/2KV(Y-CAP)
+5V
The main
components
WIPER MOTOR
CONTROL
C23
GND
FAN
+12V
CN6
1
2
B 2B-XH-A
GND
3. Circuit Interaction
# POWER REV01 (SHK_DDC)
Picker and Trimming Solenoid driving circuit ...... POWER REV01
(SHK_DDC)
+24V
D13
- IO board output "L" and "L" input on PC3 2. Then Diode is
worked by current, TR is worked by received light.
At this time, PC3 3 output DC 16V to work Q9(FK20SM-10).
Then solenoid work by current..
R41
R36
10KΩ
R35
470Ω
미삽
PC3
- The reason is for using a diode that all machines which consist
of a COIL occurred "reverse voltage" after the stop.
At this time, "reverse voltage" will affect Solenoid-driving
device (FET) unless removing "reverse voltage" .
1N4004 diode is circuit for removing "reverse voltage" which is
occurred by stop solenoid.
In other words, also known as FREEWHEELING circuit.
2
Q9
1
2
4
3
1
TLP-628
IRF644 3
R37
3KΩ
+24V
D14
1N4004
+5V
- The reason is that DC 16V output
V=IXR
70 = I(10k + 3k) ∴ I = 5.38A
Supply voltage of Q3 is from Ends Resistance of R58
V = I X R58
V = 5.38A X 3k = 16.14V = About 16V
So, Output is 16V
R42
미삽
R39
10KΩ
R38
470Ω
PC4
Q10
1
2
4
3
TLP-628
2
1
IRF644 3
R40
3KΩ
TRIM_
▒ The main components
Driving signal : Pin 2 input signal of PC3/PC4 (Active low)
* Photocoupler : TLP-628 unidirectional Photocoupler
* FET : IRF644
* Diode : IN400
* Output signal : Pin 2 output signal of Q9/Q10(Active low))
1N4004
+5V
Circuit Description
PC3
PC3 ③
PC3 ④
Q9
Q9 ②
H
H
OFF
L
H
OFF
H(24V)
OFF
L
H
ON
H
L(5.6V)
ON
L
ON
SOL
Stand
by
Work
T/T_
PC3 ①
OUT
3. Circuit Interaction
# POWER REV01 (SHK_DDC)
+12V
Circuit Description
GND
C10
L3
*Buck Converter Regulation circuit.
100uF/50V
1. Input 24V from SMPS, output +12V
100uH/3A
C20
피커 및 사절 솔레노이드 구동 회로 ...... POWER REV01 (SHK_DDC)
2. Input +12V and inver convert -12V
1000uF/50V
ZD1
LM2576 and LM2575 are very similar to use, output depends on
1N5819
TP3
amount of current.
GND
-12V
LM2576 is maximum 3A, LM2575 is maximum 1A
가. Buck Converter Regulation circuit.
1.STEP-DOWN SWITCHING REGULATOR - The mode makes lower
output voltage than input voltage by turning on and off.
To work on/off, add L, C filter. And when off, need Diode to charge
Reverse voltage of "L" to "C“
-12V
+12V_1
CIN
100uF/50V
L1
100uH/3A
2. The selection of values for each device
① Inductor
TP1
5V
COUT
1000uF/50V
ZD1
MBR360
GND
GND
So -> 76.12(V∙us) and "use the maximum current value 3A" are
matched on the L100. => ∴100uH
(L100 is part number of Manufacturer and This means 100uH)
②Cout
The circuit is using 1000uF / 50V to accommodate the ripple voltage
※The stable value is 10uF ~ 2200uF
※ Inner voltage of CAPACITOR is 1.5 times bigger than V.
③ Zenner Diode
3. Circuit Interaction
# POWER REV01 (SHK_DDC)
【Picture 3】Inductor value selection guide
Circuit Description
DIODE the current capacity has to be chosen 1.2 times bigger than the
maximum load current at least and select “MBR360" in POWER
REV03(TWIN_DDC) circuit..
④ CIN : Input pin of Regulator need CAPACITOR of 100uF at least and
it should be closed to input pin.
나. Inverting Buck-Boost Regulation circuit.
1. The selection of values for each device
① CIN : Input pin of Regulator need CAPACITOR of 100uF at least and
it should be closed to input pin.
Buck-Boost Inverting Regulator need a lots current initially, CIN
provides the necessary partial currents of it.
② COUT : Output CAPACITOR require higher capacity CAPACITOR
than Buck Converter circuit and when using Low input voltages or high
output current
, needing to use thousands of uF CAPACITOR.
③ L1 : Normally, used inductor value is 68uH ~ 220uH and it depends
on Maximum inductor current. POWER REV04(DUP_DDC) is using
100uH.
④ Zenner Diode : Refer to [Table 1], POWER REV04(DUP_DDC) is
used 1N5819
2.NOTICE
① When design circuit, the sum of the input voltage and output
voltage should be under 40V.
Therefore, maximum input voltage is 28V because we use -12V which
is the output from the circuit.
4. The main components
* Input power : +24V, +12V
* Regulator : LM2576-5, LM2575-12
* Inductor : 100uH
* Diode : MBR360,IN5819
* Output power : +5V, -12V
3. Circuit Interaction
# POWER REV01 (SHK_DDC)
DC to DC Step Down Converter(24V → 5V, 12V, 12.5V) ...... Embroidery M/C POWER DDC B/D
U1
C3
104P
473P
1
C23
682P
1
R4
5.6K¥Ø
C24
C16
+
SPI-8010A
104P
470uF/25V
2
VR1
2K¥Ø
TP1
1
1
C7
15
1
CH47UH3A-B
D2
SPB-G56S
Vref
+5V
1
2
5
C8
102P
2
B.S
104P
AGND
DGND
CE/SS
L2
1
3
C2
REG
C15 +
100uF/50V
2
2. D1 has to use Schottky Diode. If using other
type Diode, it is possible to damage IC by
forward Spike voltage or reverse current or IC's
power dissipation.
4
SWout
7
104P
2
Vin
Comp
1
11
14
1. Embroidery
TP2
C20
+24V
3
Circuit Description
47¥Ø
12
R10
3. Output voltage depends on R2 and R3,
Formula is as following.
5.6KΩ = (5V - 1V)/(1V/R3)
R3 = 1.4KΩ
【그림 2】 Typical DC TO DC Step Down Converter 회로
If requiring 5V, R3 needs 1.4KΩ. But our circuit
is using Variable Resistor of 2KΩfor getting exact
voltage.
4. Operating range of the IC include is as like
Table 1.
4. The main components
* Switching Regulator : SPI-8101A(SanKen)
* Schottky Diode : SPB-G56S(SanKen)
* VR : 500Ω(12V), 2KΩ(5V)
* Inductor : 47uH / 3A
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
+5V
IM1
R20
10KΩ
R19
10KΩ
8
U14:B
U27
TL7705
VCC
7
2
U12:A
SENSE RESET
RESIN
RESET
104 104
10uF/16V(SMD)
VREF
5
1
+5V
2
6
1
74HC08
C45 C46
47uF/25V(SMD) 104
R18
C9310KΩ
C47
104
C48
104
C49
104
C50
104
C51
104
C52
104
C53
104
C54
104
C55
104
C56
104
C57
104
C58
104
C59
104
C60
104
C61
104
C62
104
C63
104
C64
104
C65
104
C66
104
C104
104
C33
104
C32
470uF/25V(SMD)
+5V
U14:C
R46 10KΩ
R44 10KΩ
R45 10KΩ
3
R43 10KΩ
R41 10KΩ
R42 10KΩ
3
U18:A
2
R40 10KΩ
3
D4
B3
74HC08
R38
R39 10KΩ
D3
B3
2
3
D2
B3
1
D1
B3
1
U12:F
2
초 기 기 동 시 전 원 안 정 화 를 위 해 추 가 (07.11.01)
2
12
1
13
2
105
1
4
C91 C92
3
CT
C90
GND
1
1KΩ
U18:B
74HC14 4
U18:C
6
5
3
U18:D
8
U18:E
10
11
+5V
2
1
2
2
1
1
C4
C5
C6
C7
C8
C9 C10
3
3
3
3
D8
A3
R62 10KΩ
R60 10KΩ
R61 10KΩ
R59 10KΩ
R57 10KΩ
R58 10KΩ
R56 10KΩ
3
R55 10KΩ
R47 1KΩ
2
3
3
3
D12
B3
1
1
D11
B3
2
2
2
D10
B3
U19:D
R48 1KΩ
9
R49 1KΩ
U19:F
12
13
74HC574
R50 1KΩ
U20:A
2
+5V
R51 1KΩ
29
RD
30
WR
25
A0
26
A1
+5V
RA3
9X10KΩ
2
1
1
2
2
1
1
2
3
D16
A3
24
CLK2
22
G2
23
OUT2
+5V
CS
7
XTAL1
2
R78 10KΩ
R76 10KΩ
R77 10KΩ
R75 10KΩ
R73 10KΩ
R74 10KΩ
R72 10KΩ
3
3
3
3
R71 10KΩ
2
1
1
2
2
1
R63 1KΩ
R64 1KΩ
R65 1KΩ
1
U21:B
74HC14 4
U21:C
6
5
R33
R68 1KΩ
9
R69 1KΩ
U21:F
12
13
9
24MHZ
R66 1KΩ
R67 1KΩ
8
U21:E
10
11
PCA82C251
R32
3
U21:D
120Ω
10
C97
100p
D20
B3
U21:A
2
+5V
U15
XTAL2
SJA1000T
D19
B3
U20:F
12
13
10KΩ
16
13
TX0
19
RX0
XTAL2
1
U20:E
10
11
14
TX1
20
RX1
RD
WR
ALE
CS
D18
B3
C96
104
2
C95
104
R70 1KΩ
10Ω
C98
100p
2
INT
D17
B3
C94
104
R31
1
CLKOUT
RST
+5V
11
2
3
D15
A3
82C54
22
VDD1
18
VDD2
12
VDD3
MODE
8
VSS1
21
VSS2
15
VSS3
U7:A
1
D14
A3
1
74HC08
D13
A3
2
74HC14
C11 C12 C13 C14 C15 C16 C17 C18
472 472 472 472 472 472 472 472
20
CLK1
19
G1
18
OUT1
2
5
6
3
4
4
R54 1KΩ
9
C19 C20 C21 C22 C23 C24 C25 C26
D24
A3
3
3
D23
A3
+5V
C34
101
8
74HC14
74HC14
U14:D
5
6
3
4
74HC08
RD
WR
ALE
CS
6
+5V
C101
104
C102
104
C103
104
R34
U26:A
2
XTAL1
R79 1KΩ
R80 1KΩ
3
6
R81 1KΩ
5
R36
U26:D
8
R82 1KΩ
9
120Ω
PCA82C251
472 472 472 472
9
R35
C99
100p
5
C27 C28 C29 C30
U26:B
4
U26:C
10
XTAL3
SJA1000T
D27
B3
1
+5V
U16
13
TX0
19
RX0
XTAL2
D25
B3
10KΩ
16
R86 10KΩ
+5V
11
7
14
TX1
20
RX1
R84 10KΩ
INT
8
VSS1
21
VSS2
15
VSS3
U7:B
4
U26:F
13
12
MODE
CLKOUT
RST
24MHZ
10Ω
D26
A3
C100
100p
D28
A3
TP6
17
U26:E
11
10
센싱 감도 안정화를 위한
콘 덴 서 값 변 경 (06.08.21)
22
VDD1
18
VDD2
12
VDD3
R85 10KΩ
U13
23
AD0
24
AD1
25
AD2
26
AD3
27
AD4
28
AD5
1
AD6
2
AD7
초기 기동시 움찔거리는 증상
개 선 을 위 해 추 가 (07.11.01)
U12:D
D22
A3
3
D21
A3
3
471 471 471 472 472 472 472 472
74HC32
3
GAL22V10
3
23
IO9
22
IO8
21
IO7
20
IO6
19
IO5
18
IO4
17
IO3
16
IO2
15
IO1
14
IO0
R53 1KΩ
8
1
17
U14:A
U12:B
I0
I1
I2
I3
I4
I5
I6
I7
I8
I9
I10
I11
27
11
CLK0
14
G0
13
OUT0
1
U11
23
AD0
24
AD1
25
AD2
26
AD3
27
AD4
28
AD5
1
AD6
2
AD7
R52 1KΩ
U20:D
3
RA2
9X10KΩ
+5V
3
U24
10
D0
9
D1
8
D2
7
D3
6
D4
4
D5
3
D6
2
D7
3
3
10KΩ
10KΩ
10KΩ
10KΩ
74HC14 4
U20:C
6
5
3
R21
R22
R23
R24
1
U20:B
74HC32
U12:C
6
5
74HC14
+5V
+5V
TO BPLANE
BOARD
+5V
U25:A
R1
16KΩ
U12:E
10
R3
4.7KΩ
1
2
74HC14
R102
470Ω
PC1 TLP621-1
1
4
2
3
R103
470Ω
PC2 TLP621-1
1
4
2
3
1
3
4
6
R95
470Ω
PC3 TLP621-1
1
4
2
3
7
R101
470Ω
PC4 TLP621-1
1
4
2
3
8
470Ω
PC5 TLP621-1
1
4
2
3
9
R94
470Ω
PC6 TLP621-1
1
4
2
3
10
R99
470Ω
PC7 TLP621-1
1
4
2
3
11
R98
470Ω
PC8 TLP621-1
1
4
2
3
12
R93
470Ω
PC9 TLP621-1
1
4
2
3
13
R96
470Ω
PC10 TLP621-1
1
4
2
3
16MHz
74HC393
Q25
3 C1623(L6)
U25:B
R4
4.7KΩ
R2
100KΩ
R100
R90
R89 4.7KΩ
R88 4.7KΩ
R87 4.7KΩ
4.7KΩ
+5V
U7:C
10
8
9
+5V
74HC32
U7:D
13
R29
1KΩ
11
12
74HC393
+5V
74HC32
3
2
4050
C2
1uF/50V(SMD)
4
3
2
1
+5V
+5V
1
2
1
2
3
+5V
U22:A
COM1
PC11 TLP621-1
4
1
3
2
CAN
OP
R92
4.7KΩ
Q23
KRC101S(A6)
R30
1KΩ
1
3
U22:B
2
U22:C
U22:D
5
R91
4.7KΩ
5
6
7
8
SW1
SW-DIP4
LED
CPU CARD
D7
A3
5
74HC14 8
U19:E
10
11
C1
1uF/50V(SMD)
MEMORY
1
U19:C
6
1
D9
B3
+5V
U5
+5V
I/O
D6
A3
+5V
74HC245
11
각종 센서 신호 입력
C3
472 472 472 472 472 472 472 472
19
OE
1
DIR
BZ1
KS-1205
JOINT Board
2
1
1KΩ
D5
A3
RA1
9X10KΩ
1
2
3
4
5
6
7
8
9
10
11
13
9
R106
1KΩ
R83 10KΩ
M30620SAGP(100P6Q-A)
R105
1KΩ
74HC574
2
10KΩ
10KΩ
+5V
18
B0
17
B1
16
B2
15
B3
14
B4
13
B5
12
B6
11
B7
A0
A1
A2
A3
A4
A5
A6
A7
1
R16
R17
TP5
TP4
TP3
TP2
TP1
+5V
R104
U6
2
3
4
5
6
7
8
9
C89
10uF/16V(SMD)
2
10KΩ
+5V
1
R14
정 정
(07.04.30)
P95/ANEX0/CLK4
P96/ANEX1/SOUT4
P97/ADTRG/SIN4
AVCC
VREF
P100/AN0
AVSS
P101/AN1
P102/AN2
P103/IN3
P104/AN4/KI0
P105/AN5/KI1
P106/AN6/KI2
P107/AN7/KI3
P00/D0
P01/D1
P02/D2
P03/D3
P04/D4
P05/D5
P06/D6
P07/D7
P10/D8
P11/D9
P12/D10
P13/D11
P14/D12
P15/D13/INT3
P16/D14/INT4
P17/D15/INT5
P20/A0(/D0/-)
P21/A1(/D1/D0)
P22/A2(/D2/D1)
P23/A3(/D3/D2)
P24/A4(/D4/D3)
P25/A5(/D5/D4)
P26/A6(/D6/D5)
P27/A7/(/D7/D6)
VSS
P30/A8(/-/D7)
VCC
P31/A9
P32/A10
P33/A11
P34/A12
P35/A13
P36/A14
P37/A15
P40/A16
P41/A17
+5V
JOINT Board
R13 1KΩ
3
2
100p
104
부 분
R25 1KΩ
4
2
C87
16MHZ
C88
누 락 된
U19:B
1
74HC14
1
C86
100p
-The main device which constitutes Embroidery the
operating system is input/output device with CPU,
memory card
-IO board is one component of OP box, and it forward
command of CPU to Joint B/D, Thread B/D.
-IO B/D forward External device's signal which is
passed Joint B/D to CPU.
-External input/output devices of Embroidery M/C are
Thread B/D, Color change, Main XY step Motor, wheel
sensors, LCD, Membrane S/W, sensors.
P94/DA1/TB4IN
P93/DA0/TB3IN
P92/TB2IN/SOUT3
P91/TB1IN/SIN3
P90/TB0IN/CLK3
BYTE
CNVSS
P87/XCIN
P87/XCOUT
RESET
XOUT
VSS
XIN
VCC
P85/NMI
P84/INT2
P83/INT1
P82/INT0
P81/TA4IN/U
P80/TA4OUT/U
P77/TA3IN
P76/TA3OUT
P75/TA2IN/W
P74/TA2OUT/W
P73/CTS2/RTS2/V
P72/CLK2/TA1OUT/V
P71/RXD2/SCL/TA0IN
P70/TXD2/SDA/TA0OUT
P67/TXD1
P66/RXD1
P65/CLK1
P64/CTS1/RTS1
P63/TXD0
P62/RXD0
P61/CLK0
P60/CTS0/RTS0
P57/RDY/CLKOUT
P56/ALE
P55/HOLD
P54/HLDDA
P53/BCLK
P52/RD
P51/WRH/BHE
P50/WRL/WR
P47/CS3
P46/CS2
P45/CS1
P44/CS0
P43/A19
P42/A18
100
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
+5V
1
470Ω
XTAL1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
3
+5V
R15
2
U1
10KΩ
1KΩ
R12 1KΩ
U19:A
+5V
R37
1KΩ
1KΩ
R7
R11 1KΩ
3
Function & Role
H : MC1
L : MC2
R5
R6
R10 1KΩ
9
U18:F
12
13
U22:E
R97
470Ω
14
U22:F
Q24
KRC101S(A6)
1
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
1) IO REV06(DUP) Component understanding
Circuit Diagram
IC name
Description
- Three output ports built-in and, port is selected by input value of A0(4),
A1(3).
- Input/Output port are selected by RD,WR.
8255 I/O IC
A0
A1
PORT
0
0
PA
0
1
PB
1
0
PC
1
1
기타
- Program is writing to use as GAL IC.
22V10
- NC-IO is for assigning address as like 8255(U11), 4701(U18), 74HC393
Circuit Diagram
IC명
설 명
- It is using to assign address in Hardware.
74HC139
- NC-IO is able to assign address as like U9, U12, U15, U19, U23, U25, etc.
- This IC functions TIME.
82C54
- NC-IO takes charge of signal output of X, Y STEP MOTOR trimming Board.
74C245
- As buffer IC, it is using to classify signal between DATA and
AD(Adress)line.
Circuit Diagram
IC명
설 명
- As Dispense IC, it output 4 conditions about input value.
74HC393
- NC-IO input 16MHz, and output 2,4,8M16uSEC
4538
74HC244
- As Flip Flops, NC-IO check AC-Line and activate SAFE_GATE
- As Buffer IC, NC-IO functions to turn on Main servo and XY.
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
+5V
① RESET circuit (7705 circuit)
IM1
R20
10KΩ
U27
Circuit Description
2) Basic movement description
① When inputting power. Initial DC power is not stable
power. It passed unstable section which is overshoot,
potential section to rise and reach a stable Potential.
Then, IC want for DC voltage reach THRESHOLD
potential, and IC send signal to allow to activate MCU
and Digital IC after IC confirm stable DC power
② During working.
During monitoring DC power,when abnormal DC
potential is detected, give a output to "RESET PORT'
and reset MCU and DIGITAL IC for prevent unstable
operation.
Reference is [Related image 1-3] about related
operation SEQUENCE and timing
TL7705
VCC
7
2
U12:A
SENSE RESET
RESIN
RESET
C91 C92
3
CT
C90
GND
104 104
10uF/16V(SMD)
VREF
5
1
6
1
R18
C9310KΩ
4
1) Function & Role
This circuit is RESET circuit which is to warrant stable
operation about unstable DC voltage during work
or inputting initial DC power for MCU or Digital IC.
R19
10KΩ
8
2) IO REV06(DUP) Circuit understanding
105
2
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
2) IO REV06(DUP) Circuit understanding
② To use R-C filter circuit, remove noise
Circuit Description
R62 10KΩ
R61 10KΩ
R60 10KΩ
R59 10KΩ
R58 10KΩ
R57 10KΩ
R56 10KΩ
R55 10KΩ
3
2
3
D12
B3
1
2
D11
B3
1
2
3
2
1
U19:C
6
D10
B3
1
D9
B3
1. R-C filter circuit is using for Low pass filter. Formula
of specific Frequency "F" is as following..
3
+5V
5
U19:D
74HC14 8
U19:E
10
11
R48 1KΩ
9
R49 1KΩ
U19:F
12
13
R50 1KΩ
U20:A
2
R51 1KΩ
1
U20:B
74HC14 4
U20:C
6
5
R52 1KΩ
3
R53 1KΩ
U20:D
R54 1KΩ
2
1
2
1
2
1
9
1
8
2
2. C_CW, X_CCW is signal which pass a filter of
R(1㏀), C(471p). Value of specific Frequency gets as
following formula.
C11 C12 C13 C14 C15 C16 C17 C18
Therefore, C_CW, C_CCW is signal under 338.6KHz.
Then LPF functions filter of this signal. LPF for
X_ALARM_CLR functions to passing a signal under
15.9㎑.
(1) It is using to remove high Frequency except
related signal.
(2) The time of passing signal to filter should be in
Range of value(speed of input/output of electric
charge).
D16
A3
3
D15
A3
3
D14
A3
3
3
472 472 472 472 472 472 472 472
D13
A3
X_ALARM_CLR is signal which pass a filter of R(1㏀),
C(103p). Value of specific Frequency gets as following
formula.
R47 1KΩ
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
2) IO REV06(DUP) Circuit understanding
③ Each IC address assignment
Circuit Diagram
Description
- GAL IC is programed that output depends on signal of A1~A9, as same
with 393.
G_1
A3
A2
OUT
L
0
0
CS_1
L
0
1
CS_2
L
1
0
CS_3
L
1
1
CS_4
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
2) IO REV06(DUP) Circuit understanding
③ Each IC address assignment
※ How to assign address in 74HC393 of NC-IO Board.
① CS_1 address
X: It doesn’t matter to input H or L
Sort
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
Sub_
X
X
X
X
X
X
X
X
X
X
X
X
0
0
0
0
Top
X
X
X
X
X
X
X
X
X
X
X
X
0
0
1
1
- A2,A3 of 393 IC is able to input from 0, 0 to 1, 1 and if converting BCD Code, it means that 0000∼0003 address is
CS_1.
② CS_2 address
X: It doesn’t matter to input H or L
Sort
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
Sub_
X
X
X
X
X
X
X
X
X
X
X
X
0
1
0
0
Top
X
X
X
X
X
X
X
X
X
X
X
X
0
1
1
1
- A2,A3 of 393 IC is able to input from 0, 0 to 1, 1 and if converting BCD Code, it means that 0004∼0007 address is
CS_2.
③ CS_3 address
X: It doesn’t matter to input H or L
Sort
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
Sub_
X
X
X
X
X
X
X
X
X
X
X
X
1
0
0
0
Top
X
X
X
X
X
X
X
X
X
X
X
X
1
0
1
1
- A2,A3 of 393 IC is able to input from 0, 0 to 1, 1 and if converting BCD Code, it means that 0008∼000B address is
CS_3.
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
④ CS_4 address
X: It doesn’t matter to input H or L
Sort
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
Sub_
X
X
X
X
X
X
X
X
X
X
X
X
1
1
0
0
Top
X
X
X
X
X
X
X
X
X
X
X
X
1
0
1
1
- A2,A3 of 393 IC is able to input from 0, 0 to 1, 1 and if converting BCD Code, it means that 0008∼000B address is
CS_4.
※ The meaning of this address is assigned in program, assigned details is as following.
8254-1 is for solenoid part, 8254-2 is for motor driving part. If
program is as following.
address 1
8254-1
393
MOV A, address 1
MOV address 1, Activate presser plate
MOV A, address 2
MOV address 2, Start motor
8254-2
Address 2
Output signal of address 1, be selected 8254-1. IC of 8254-1
output data of D0 ~ D7. And then selected address 2, it will
work.
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
2) IO REV06(DUP) Circuit understanding
③ Each IC address assignment
Circuit Diagram
Description
1
3
5
7
2
3
Q1
KRC101S
1
2
3
Q2
KRC101S
2
4
6
8
RY11
8Y102
2
4
6
8
RY10
8Y102
1
3
5
7
+5V
- Each output signal from 8254, 8255 input next circuit, and that output
signal will input on related board.
-TR input is inputting L signal normally. If inputting H signal, output will be
changed H to L.
- The meaning of output signal change H to L, The circuit which is
receiving output signal is consisted of as below.
1
-It consists of Photocoupler
2
3
Q3
KRC101S
1
VCC
+12V-P
2
3
Q4
KRC101S
10K
5%,1/8w
1
2
3
PC7
Q5
KRC101S
470
1
2
3
3
Q6
KRC101S
A
1
2
5%,1/8W
4
3
RELAY
TLP621-1
102PF
1
103PF
2 Q7
KRC101S
50V
50v
1
2
3
Q8
KRC101S
1
GND
J1
1
2
3
RE-H032TD-1130
※ A –Usually, In case H, it won't work. And In case L, it work.
3. Circuit Interaction
#I/O Board : IO REV06(DUP)
Circuit Diagram
설 명
- The signal from each sensors input 8255 of IO B/D via input
signal circuit.
4
RY36
8Y103
RY1
8Y102
2
4
6
8
1
3
5
7
- H(74HC14) is inputted usually, output is inputting L signal to
8255.
1
3
5
7
2
4
6
8
-The relationship of between input and output signal is explained
as following.
74HC14
5
8
9
U1:D
74HC14
11
74HC14
12
13
1
3
5
7
U1:F
2
4
6
8
Address 1
8254
A
74HC14
1
RY2
8Y102
3
- When signal output,
8255 of address 1 is
selected, then WR signal
is inputting and output
date is outputting via
8255A.
U5:B
74HC14
D4
A3
D5
A3
D6
A3
D10
A3
GND
472
472
472
472
4
393
C5
C6
C7
C8
74HC14
472
472
472
472
U5:A
2
RY35
8Y103
U1:B
3
74HC14
U1:E
10
D7
B3
1
74HC14
U1:C
6
D3
B3
C1
C2
C3
C4
U1:A
2
D2
B3
2
4
6
8
D1
B3
1
3
5
7
+5V
Address 2
8254
B
- Input signal is selecting
8255 of address 2, then
RE signal is inputting and
signal is read.
- Unselected IC address
is nothing to do, and
stand by the command.
# Thread board : SB thread B/D
Function & Role
D6 1SS294(A9)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
5
3
1
R24
102
D5 1SS294(A9)
8
6
4
2
2
2
ND1
ND2
L1
L2
L3
L4
L5
/SWITCH
/LAMP
BEAD
BEAD
BEAD
BEAD
BEAD
1
Q1
2
N1
3
L6
1
3
5
7
D8
B3
N2
ND3
D9
B3
N3
ND4
D10
B3
N4
ND5
D11
B3
N5
ND6
D12
B3
N6
ND7
D13
B3
N7
ND8
D14
B3
N8
ND9
D15
B3
N9
ND10 D16
B3
N10
ND11 D17
B3
N11
ND12 D18
B3
N12
ND13 D19
6
INH
11
A
10
B
9
C
B3
N13
ND14 D20
B3
N14
ND15 D21
B3
N15
Q2
2
3
L6
ZD20
2
ZD21
2
10uF/16V
GND
ECVAL201205X34010NBT ECVAS201214B30280NBT
R23
74HC14
/NP0
/NP1
/NP2
/NP3
1K
1
Q4
2
3
L6
1
Q3
2
3
L6
GND
Q5
2
3
L6
GND
6
INH
11
A
10
B
9
C
GND
FROM
WHEEL B/D
+5V
1K
+5V
- Difference between the Former board is applied CAN
Communication way, when converting MCU program.
R17
1K
C18
0.1uF/50V
J_PWM_A
U4:A
GND
GND
+5V
+5V
/RESET
+5V
미삽
74HC08
R19
U5:C
R15
10K
U4:B
JUMP_ON
33K
U5:D
C15
74HC14
RUN_G
R_EN
GND
0.1uF/50V
74HC14
74HC08
J_PWM_B
B 5B-XH-A
+5V
ICD2
2
R10
R12
10K
R_EN
+5V
R16
10K
CN6
1
2
3
4
5
PROGRAM_DATA
PROGRAM_CLK
7
VEE
8
VSS
* WRITING 안 정 성
확 보 를 위 한 C30 삭 제 .
(2006.04.26)
C30
16
GND
+5V
10K
+5V
+24SV
1
3
+5V
C16
1K
102
/RESET
* 전 압 PEAK 방 지 에
따른 추가
(2006.06.27)
SWITCH_SIG
R38
VDC
74HC14
S/W_1
S/W_2
SPWM_A
S/W_3
SPWM_B
S/W_4
2
C5
10P
10P
SW_SELECT
SWITCH_SIG
WHEEL_SIG
J_PWM_B
J_PWM_A
1
3
Q10
3
2SK2508
24-GND
JUMP TYPE SETTING
IN_A
B6B-XH-A
24-GND
24-GND
CN9
R59
1KΩ[0.5%]
1
2
+5V
CN3
1
2
3
R1
120
2
R39
C41
104
U6:E
U6:D
74HC14
74HC14
D25
1SS184(B3)
10K
C31
R40
L6
AIR_ERROR
2
471P
1K
BEAD
D26
1SS181(A3)
ZD22
ECVAL201205X34010NBT
CAN
1
2
GND
RE-H022TD-1130
HOLDING
SOLENOID
S 9B-XH-A
+5V
GND
2
GND
24-GND
B3B-XH-A
J1
1
2
3
4
5
6
7
8
9
SPWM_A
SPWM_B
SEQ_DATA
SEQ_CLK
RIGHT_LEFT
1
미삽
D27
D1FM3
CN8
1
2
3
4
5
6
100
R37
1
B 2P-VH
33K
33K
R57
100KΩ
1
C35
472
2
3
GND
3
C36
221
2
1
2SK2508
+5V
미삽
1
R60
560Ω[0.5%]
C34
103
OUT_A
100
IN_/A
CN4
C33
105
R56
0Ω
R36
IN_B
+5V
C40
R58
3
C38
47uF/25V
0
R33
100
CAN_TX
CAN_RX
R61
4.7KΩ[0.5%]
C37
102
C39
+12V
OUT_/A
Q9
R35
1-2 : MOTOR
2-3 : SOL
33uH/1.5A
8
VIN
VOUT
7
R/C
AMP6
OSC AMPOUT
5
S/S
GND
MD5001T
220uF/16V
RXE250
1
2
3
4
1
24-GND
J2
1
2
3
RE-H032TD-1130
B 4P-VH-FB-B
2SK2508
+24SV
VDC
+5V
U12
1
2
3
4
+24SV
PTC1
DC
POWER
IN
Q8
3
L7
+12V
* PTC 용 량 변 경
(2008.07.30)
2
3
SEQ_CLK
SEQ_DATA
GND
GND
+24V
2
1
2SK2508
GND
CN2
OUT_B
Q7
100
R34
IN_/B
OUT_A
OUT_B
OUT_/A
OUT_/B
OUT_A
R50
C4 4MHZ
2
2
XTAL1
초기 기동시 안정동작
103/100V
초기 기동시 안정동작
2006.07.07
GND
24-GND
2006.07.07
미삽
LED_ON/OFF
L6
3
OUT_/B
+5V
CAN_RX
CAN_TX
PROGRAM_CLK
PROGRAM_DATA
RXD0
TXD0
HOLDING_SOL
미삽
GND
1K
R47
+5V
R45
R11
R46
C9
471P
680
C23
D10LC40
미삽
3
1
GND
C10
472P
R29 1SS181(A3)
Q6
2
47K
VDC
D23
D10LC40
D22
5KPI20A
3
LED_ON/OFF
JUMP_ON
/NP3
/NP2
/NP1
/NP0
RIGHT_LEFT
AIR_ERROR
R51
WHEEL_SIG
74HC14
ZD1
1
U5:F
1
10K
33K
R21
74HC14
N_INH2
U5:E
D1
R25
10K
R20
GND
J_PWM_B
GND
R13
10K
R26
10K
GND
C19
D3 1SS294(A9)
4051
D2
1SS184(B3)
R27
10K
102
3
X
VDD
IN_A
IN_/A
IN_B
IN_/B
R28
GND
R22
U5:B
1
18
16
14
12
9
7
5
3
74HC244
D4 1SS294(A9)
16
7
VEE
8
VSS
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
1
ENA
19
ENB
RUN_G
C20
102
8Y102
3
X
VDD
GND
13
X0
14
X1
15
X2
12
X3
1
X4
5
X5
2
X6
4
X7
N7
N6
N5
N4
N3
N2
N1
C22
ZD17
2
ZD18
2
ZD19
2
1
+12V
U8
13
X0
14
X1
15
X2
12
X3
1
X4
5
X5
2
X6
4
X7
N15
N14
N13
N12
N11
N10
N9
N8
2
4
6
8
U7
1
1
1
1
1
B3
J_PWM_A
RY2
4051
+12V
RA-H201TD-1190
D7
RUN_A
RUN_/A
RUN_B
RUN_/B
C21
GND
U5:A
ZD16
2
2
ZD14
ZD15
2
2
ZD13
ZD12
2
2
ZD10
ZD11
2
2
2
2
2
2
2
ZD8
ZD9
ZD6
ZD7
ZD5
ZD3
ZD2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
ND1
ND2
ND3
ND4
ND5
ND6
ND7
ND8
ND9
ND10
ND11
ND12
ND13
ND14
ND15
1K
RY1
8Y103
CN1
- Thread board is responsible for thread cutting, Jump Motor or
Jump Sol, upper thread holding Sol. SQ device movement.
U10
2
A1
4
A2
6
A3
8
A4
11
B1
13
B2
15
B3
17
B4
+12V
R18
10K
ECVAS201214B30280NBT
GND
ZD4
3. Circuit Interaction
+24SV
GND
GND
TO SEQUIN B/D
GND
CN7
U6:B
+5V
+5V
+5V
N_INH2
R42
U6:A
미삽
/HOLDING_SOL
HOLDING_SOL
HEAD NO.
SELECTION
1
R48
4.7K
R49
4.7K
R41
R43
10K
/RESET
2
2
C
E
74HC08
GND
초기 기동시 안정동작
C
2006.09.18
직렬저항 삽입
E
GND
+5V
U6:F
C25
C24
C12
C13
C1
C2
104/100V
104
U7
104
U8
104
U1-7
104
104
104
U1-28 U1-40 U3
GND
24-GND
GND
C3
C6
C7
C8
C11
C14
C17
104
U4
104
U5
104
U6
104
U9
104
U10
1
2
3
4
TXD0
RXD0
74HC14
SERIAL
GND
1N4004
R5
R4
R6
R7
1
2
R32
10/3W
1
2
4
8
1
2
4
8
U3
2
A1
4
A2
6
A3
8
A4
11
B1
13
B2
15
B3
17
B4
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
18
16
14
12
9
7
5
3
S/W_1
S/W_2
S/W_3
S/W_4
PC1
/HOLDING_SOL
1
2
Q11
4
3
GND
2
1
TLP628
IRF644
3
R30
3K
1
ENA
19
ENB
74HC244
24-GND
B4B-XH-A
100uF/50V
R9
+5V
CN5
+12V
D24
10K
B2P-NV
R8
SM2R7010
+5V
GND
+24V
R2
2006.07.07
PROGRAM_DATA
100
3
2
ZD24
R3
4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K
SW1
U4:D
1
1
74HC14
ZD23
ECVAL201205X34010NBT
R31
470
/NP3
74HC14
LASER
POINTER
R14
R44
10K
2006.07.07
초기 기동시 안정동작
SW_SELECT
U6:C
GND
74HC14
24-GND
3. Circuit Interaction
# Thread B/D : SB Thread B/D
Main Components
Sort
IC
Content
+5V
R10
+5V
10K
+5V
High Performance
Digital Signal
Controllers
GND
R47
R46
+5V
2006.07.07
DSPIC30F4011
C5
10P
R51
10P
R50
4MHZ
C4
미삽
미삽
초기 기동시 안정동작
XTAL1
DATA PATH = 16 bit
INSTRUCTION = 24 bit
Rapid and exact interrupt response.
DSP function of real time-speed calculation
RAM (32K x 16bit)
33K
33K
GND
It’s a 16bit Micro Controller with a built –in
DSP(Digital Signal Controllers)
GND
GND
U10
RUN_A
RUN_/A
RUN_B
RUN_/B
2
4
6
8
11
13
15
17
1
19
RUN_G
A1
A2
A3
A4
B1
B2
B3
B4
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
18
16
14
12
9
7
5
3
IN_A
IN_/A
IN_B
IN_/B
Octal buffer/
line driver; 3-state
R28
R27
R26
R25
ENA
ENB
74HC244
74HC244; 74HCT244
10K
GND
GND
10K
10K
10K
3-state buffer of 8 bit
When No1 and No19 are Low, input date is output.
(not reversal)
When No1 and No19 are high, it's status of high
impedance.
Sort
+5V
IC
Content
+5V
R20
33K
C16
0.1uF/50V
J_PWM_A
U4:A
+5V
R_EN
74HC08
R19
33K
Dual Precision
Retriggerable/
Resettable
Monostable
Multivibrator
When receiving short pulse in IC which has two
(mono stable multi vibrator) , 14538 has function
which made pulse of regular. Because length of the
pulse is be set by time constant, it can be set time.
MC14538B
C15
0.1uF/50V
J_PWM_B
GND
U10
RUN_A
RUN_/A
RUN_B
RUN_/B
2
4
6
8
11
13
15
17
1
19
RUN_G
A1
A2
A3
A4
B1
B2
B3
B4
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
18
16
14
12
9
7
5
3
IN_A
IN_/A
IN_B
IN_/B
R28
R27
R26
R25
10K
10K
10K
10K
ENA
ENB
74HC244
Octal buffer/
line driver; 3-state
74HC244; 74HCT244
GND
GND
3-state buffer of 8 bit.
IC decides status of output by No1(ENA) and
No19(ENB)
When No1 and No19 are low, it's output (not reverse)
When No1 and No19 are high, it's OFF status of high
impedance.
Sort
IC
Content
PC1
1
2
4
3
Photo Coupler
When lighting in LED, TR is working by sensing the
light
It's strong against noise, having high insulation.
TLP628
+5V
+24SV
CN7
R14
R31
D24
470
10K
1N4004
1
2
B2P-NV
R32
Power MOS FET
10/3W
PC1
/HOLDING_SOL
1
2
Q11
4
3
2
1
TLP628
IRF644
3
R30
3K
24-GND
24-GND
IRF644B
2SK2508
It’s transistor for controlling current by voltage
Also, it’s used as Fast Switching during working.
Sort
IC
Content
+5V
+5V
R16
10K
U5:C
Inverter
R15
10K
U4:B
JUMP_ON
U5:D
74HC14
RUN_G
R_EN
74HC14
When input is high, output is Loc by IC.
(The opposite : Buffer)
74HC14
74HC08
+5V
+5V
R16
10K
U5:C
AND GATE
R15
10K
U4:B
JUMP_ON
U5:D
74HC14
RUN_G
R_EN
74HC14
74HC08
74HC08
IC is output signal by multiplication per signal
H(1) x L(0) = Low (0)
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Power circuit
+5V
L7
+12V
8
VIN
VOUT
7
R/C
AMP6
OSC AMPOUT
5
S/S
GND
R61
4.7KΩ[0.5%]
C37
102
MD5001T
C38
47uF/25V
R56
0Ω
C36
221
C35
472
미삽
R58
R60
560Ω[0.5%]
C33
105
C34
103
C40
R57
100KΩ
미삽
C41
104
220uF/16V
1
2
3
4
33uH/1.5A
C39
U12
D27
D1FM3
R59
1KΩ[0.5%]
Power of Thread B/D is received DC24V from Control Box.
DC12V is changed 5V by (Step Down DC - DC Converter
Power IC MD5001T) and then is used as driving voltage.
DC24V is used as Upper Thread holding Sol. and voltage of
Jump motor in Sub-Thread Board.
GND
* PTC 용 량 변 경
(2008.07.30)
+24V
PTC1
CN2
DC
POWER
IN
R33
This can main circuit which is rotate in power ground, also it
can't be moved to the signal ground. So, all circuit can work
in safe.
0
GND
24-GND
Cf) 0 (Ω)resistance : It's connected by electric, also it's have
public ground.
Ground of power and ground of control is build each of them,
and then connect only one part.
RXE250
+12V
1
2
3
4
B 4P-VH-FB-B
+24SV
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Circuit of upper thread holding Sol.
I/O -> CAN communication ->MCU-> Signal of holing Sol. High>Low
light by Current of approval 5V and then 24V current is run by
working(saturation)of Tr.
The voltage of R30 is almost 5.53V.
calculation : 3㏀ / 10㏀+3㏀)*24V ≒ 5.53V
It's working by 24V current and switching of FET(Q11)
■ Purpose of using D24(1N4004)
It's composed of coil, when halt, inverse voltage is suddenly
occurred.
It's inverse voltage and if it's not removed, raise a problem.
Diode of 1N4004 has function to remove inverse voltage. This circuit
is Freewheeling circuit.
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Circuit of Jump Motor
+5V
+5V
R20
33K
C16
0.1uF/50V
J_PWM_A
U4:A
+5V
MC14538 IC has sense signal A,B of PWM from CPU and
then HIGH signal(5V) is transfer to No.6 No.10 pin
R_EN
74HC08
R19
33K
C15
0.1uF/50V
J_PWM_B
GND
+5V
+5V
When signal of Jump On is H →L with INVERTER, Signal of
R_EN is associated with signal of AND GATE.
it's has
output of H and again reverse , signal of RUN_G is H →L
R16
10K
U5:C
R15
10K
U4:B
JUMP_ON
U5:D
74HC14
RUN_G
R_EN
74HC14
74HC08
Circuit diagram
Content
When RUN_G is H->L, 74HC244 ENA is enable. PWM signal
of A1~A4 can be YA1~YA4
(Because Jump Motor was used only one, ENB(B1~B4) was
almost not used.)
D6 1SS294(A9)
U10
R24
1K
2
4
6
8
11
13
15
17
C21
102
D5 1SS294(A9)
GND
U5:A
R23
74HC14
1K
1
19
C20
102
A1
A2
A3
A4
B1
B2
B3
B4
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
18
16
14
12
9
7
5
3
R28
R27
R26
R25
10K
10K
10K
10K
ENA
ENB
74HC244
D4 1SS294(A9)
GND
1K
Output
YAn, YBn
L
H
When signal of
ENA,ENM is low, signal
of An,Bn is not reverse..
GND
GND
R22
Input
ENA, ENB
An,Bn
L
L
L
H
H
X
Z
C19
102
D3 1SS294(A9)
U5:B
74HC14
GND
R21
1K
C18
102
GND
When signal of ENA,ENB is high, it's not output. (regardless of
AN,BN)
Signal of Run_A, Run_/A in I/O board is associated with signal
74HC14 , and then it's divided into A and /A.
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Step motor can be rotated by switch of FET(2SK2508) from
74HC244 IC.
Jump Sol. only worked by signal of A.
Circuit of Jump motor is composed of 2phase.
Circuit of Jump Sol and motor
* 전 압 PEAK 방 지 에
따른 추가
(2006.06.27)
D23
D10LC40
2
2
ZD1
D22
5KPI20A
24-GND
2
Q7
R34
100
2
Q8
1
1
2SK2508
3
3
24-GND
100
R36
2SK2508
100
2
2
Q10
3
3
2SK2508
1
1
2SK2508
24-GND
24-GND
24V
+24SV
R39
Q9
R35
1
3
1
3
D10LC40
24-GND
R37
100
To remove inverse voltage from Jump motor, it's made up
FREEWHEELING with diode resistance
24V
47K
C24
103/100V
cf) It can be chosen motor or Sol by jumper pin
CN11
1
2
3
4
5
6
B6B-XH-A
working
CN10
1
2
B 2P-VH
stop
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Circuit of Sub-Thread
It has received signal from I/O board and has associated with
4051 IC and then input into photocoupler of needle of wheel B/D.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
5
3
1
+12V
R18
10K
ECVAS201214B30280NBT
8
6
4
2
2
2
RY1
8Y103
ZD16
ZD15
2
ZD14
2
2
ZD13
2
ZD12
2
ZD11
ZD10
2
ZD9
2
2
ZD8
2
ZD7
2
ZD6
2
2
ZD5
ZD4
ZD3
ZD2
2
GND
1
Q1
2
3
L6
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
L1
L2
L3
L4
L5
BEAD
BEAD
BEAD
BEAD
BEAD
B3
D9
B3
D10
B3
D11
B3
D12
B3
D13
B3
D14
B3
D15
B3
D16
B3
D17
B3
D18
B3
D19
B3
D20
B3
D21
B3
6
INH
11
A
10
B
9
C
ZD20
2
ZD21
2
ZD17
2
ZD18
2
ZD19
2
ECVAL201205X34010NBT ECVAS201214B30280NBT
13
X0
14
X1
15
X2
12
X3
1
X4
5
X5
2
X6
4
X7
10uF/16V
GND
6
INH
11
A
10
B
9
C
GND
FROM
WHEEL B/D
+5V
VDD
2
R13
10K
R12
10K
CPU
dsPIC30F4011
1
3
1SS184(B3)
3
L6
7
VEE
8
VSS
3
X
VDD
U5:E
74HC14
RY2
1
3
5
7
2
4
6
8
1
Q4
2
3
L6
1
Q3
2
3
L6
4051 IC is analog Multiplexer(Demultiplexer) of 8 channel.
Also it has function of Demultiplexer which was selected from
No3 PIN(X) to X0~X7 in Sub-Thread board.
16
16
7
VEE
8
VSS
4051
D2
Q2
2
8Y102
3
X
GND
C22
GND
1
+12V
U8
13
X0
14
X1
15
X2
12
X3
1
X4
5
X5
2
X6
4
X7
U7
1
1
1
1
1
B3
D8
1
Q5
2
3
L6
R17
4051
+12V
RA-H201TD-1190
D7
GND
GND
1K
INH
L
L
L
L
L
L
L
L
H
4051 IC 기능
A
B
L
L
L
L
L
H
L
H
H
L
H
L
H
H
H
H
X
X
C
L
H
L
H
L
H
L
H
X
CHANNEL
ON
X0
X1
X2
X3
X4
X5
X6
X7
NONE
U5:F
1
3
74HC14
D1
C10
C9
472P
471P
2
R29 1SS181(A3)
+5V
680
R45
1
3
Q6
2
R11
1K
GND
미삽
L6
2006.07.07
초기 기동시 안정동작
GND
SWITCH_SIG is sensor type by spring of old-embroidery.
WHEEL_SIG is input into CPU by signal of WHEEL B/D
If thread is break, pulse signal is not occurred. So, CPU of SB
Sub-Thread has sensing that and then has generated pulse to
the LED_ON/OFF LIN. LED is light by switching Tr(Q6)
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Between wheel B/D and Thread B/D
Flow Chart between wheel B/D and Thread B/D
+5V
13
X0
14
X1
15
X2
12
X3
1
X4
5
X5
2
X6
4
X7
1
2
3
X
switch signal
R10
U8
ON
+5V
3
Needlebar signal
VDD
6
INH
11
A
10
B
9
C
OFF
10K
only select number8
16
7
VEE
8
VSS
Wheel signal
U2
1
{Value}
GND
{Value}
GND
R1
4051
Thread break
1
2
2
3
Thread
break
Thread
break
Lamp
Not flash
GND
flash
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Circuit of Head Selection
Circuit of Head Selection
+5V
HEAD NO.
SELECTION
E
C
E
R2
R8
R9
R5
R4
R6
R7
4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K 4.7K
SW1
C
R3
When signal of SW_Select is low from MCU of SB Thread B/D ,
ENA is ENABLE by LOW and ENB is DISABLE by HIGH, so
signal of A1~A4 is VA1~VA4..
U3
2
4
6
8
11
13
15
17
1
2
4
8
1
2
4
8
A1
A2
A3
A4
B1
B2
B3
B4
18
16
14
12
9
7
5
3
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
1
ENA
19
ENB
SM2R7010
74HC244
+5V
GND
R44
10K
2006.07.07
초기 기동시 안정동작
U6:C
74HC14
Signal line of Sequin working
Signal line of Sequin working
+5V
+5V
CN4
1
2
3
4
5
6
7
8
9
2
R39
U6:D
74HC14
74HC14
1
3
10K
U6:E
SPWM_A
SPWM_B
SEQ_DATA
SEQ_CLK
RIGHT_LEFT
D25
1SS184(B3)
R40
L6
1K
D26
1SS181(A3)
BEAD
ZD22
ECVAL201205X34010NBT
2
2
471P
1
1
C31
3
AIR_ERROR
S 9B-XH-A
GND
GND
GND
TO SEQUIN B/D
SPWM_A, SPWM_B, SEQ_DATA, SEQ_CLK, Right or Left Motor
Selection are output from MCU, No.7 pin of CN4 is Air
Pressure Sensor with connected Sequin B/D. No.7 pin of
CN4 is sensing signal from checking inputted air of Air Sol.
3. Circuit Interaction
# Thread B/D : SB Thread B/D
2) Content of Thread Board circuit
Circuit diagram
Content
Circuit of Head Selection
When signal of SW_Select is low from MCU of SB Thread B/D ,
ENA is ENABLE by LOW and ENB is DISABLE by HIGH, so
signal of A1~A4 is VA1~VA4..
Signal line of Sequin working
SPWM_A, SPWM_B, SEQ_DATA, SEQ_CLK, Right or Left Motor
Selection are output from MCU, No.7 pin of CN4 is Air
Pressure Sensor with connected Sequin B/D. No.7 pin of
CN4 is sensing signal from checking inputted air of Air Sol.
3. Circuit Interaction
# Main Board
3. Circuit of Main Motor Driver Board
1) Break Line
Sort
Content
+12V_P
R37
3k
1/8W, 1%
R58
820k
F2
0.5A
R53
150
1/8W, 1%
R64
72k
1%, 2W
3
R63
300k
1%, 1W
VR1
200
U12:D
R62
1.2k
11
13
R52
1.6k
1/8W, 1%
Q4
2SK2700
R65
10k
LM339
C31
103
25V
+12V_P
R78
220
GND1
GND1
4
3
TLP621
GND1
3
GND1
R79
1.8k
PC2
1
2
10
1
1
2
R66
3.75k
1%, 1W
R67
160
40W
+12V_P
R60
10k
2
Q3
2SA812
-Among Servo POWER and FRONT B/D and another,
by add asbestos resistance to resistance (250V 0.5A) in break line
so, it's to prevent abnormal voltage, damage of asbestos resistance,
line of over current
R61
3.9k
D16
RLS4148
1%
전압
a
310V
b
- When motor is stop, it's have inverse voltage. At this time, if the
voltage is over 4.2V, FET791(2700) is ON.
and then "a" is erase in asbestos resistance of 160Ω. At this time, if
voltage term of "a" is long, asbestos resistance of 160Ω is damaged.
But if add fuse(0.5A) to asbestos resistance, it can prevent damage..
시간
cf) When circuit of break line is not working, if inverse voltage is over DC450V, condenser(390uF 450V) can be damaged..
3. Circuit Interaction
# Main Board
3. Circuit of Main Motor Driver Board
A phase, B phase and synchro signal input ( line from MMDRV Board to I/O board)
Sort
74HC14
U5:A
U5:B
R2
R3
R4
R5
R6
R7
R8
R9
10k
10k
10k
10k
10k
10k
10k
10k
U4:E
U5:F
103
103
103
103
103
103
103
103
+5V
D2
D3
1SS184 1SS184
R13
R14
R15
R16
R19
R20
R21
R22
R49
R46
C11
C12
C13
C14
C15
C16
C17
C18
+5V
미삽
+5V
U5:C
U4:D
Content
25V
25V
25V
25V
25V
25V
25V
25V
D4
1SS184
CB14
104
25V
D5
D14
1SS184 1SS184
J5
1
2
3
4
5
6
7
8
9
10
11
12
IM20
IM19
IM11
IM12
IM13
IM14
IM15
IM16
IM17
IM18
100
100
100
B12B-XH-A
GND
D7
D8
1SS181 1SS181
D9
1SS181
D10
1SS181
R51 R50
10k 10k
D15
1SS181
+5V
미삽
U5:E
JUMPER-3P
GND
R32
R33
R34
1.2k
1.2k
1.2k
GND
GND
U5:D
U3:F
+5V
74HC14
U3:E
U6:B
74HC14
U3:D
U6:C
C27
102
25V
GND
C28
102
25V
U3:B
74HC14
U3:C
74HC14
74HC14
J3
1
2
3
4
5
6
R40 GND
10k
GND
B 6B-XH-A
- All system control of pattern Controller is depend on CPU
CARD. It can check speed of main motor by A,B signal of
Servo motor from MMDRV Board. Also can control position of
needlebar, angle of cutting by SIND signal.
3. Circuit Interaction
# Main Board
3. Circuit of Main Motor Driver Board.
2) A,B phase and input of synchro (Line from MMDRV Board to I/O Board)
Sort
Name
U3:A
Content
- It's reversed IC which has function of inversed output by input value.
74HC14
input
H
L
output
L
H
+5V
R44
472
PULL UP resistance
- Resistance of PULL UP is usually used in part of OPEN COLLECTOR.
This is used to stabilize amplified current of output , output voltage.
- It's terminal which selects received position of cutting signal in patter ,
embroidery.
JUMPER-3P
JP2
1) embroidery: No2, 3
2) pattern: No1,2
3. Circuit Interaction
# Main Board
3. Circuit of Main Motor Driver Board
3) Line of Motor speed
Sort
Sort
- Motor speed is depend on pedal in servo
controller.
Speed is decided by pedal, value of analog
ouput.
VCC
VCC
74HC14
U5:A
74HC14
U5:B
74HC14
R2
R3
R4
R5
R6
R7
R8
R9
10k
10k
10k
10k
10k
10k
10k
10k
VCC
D2
1SS184
U4:E
74HC14
U5:F
74HC14
D5
1SS184
D14
1SS184
CB19
104
J5
R13
R14
R15
R16
R19
R20
R21
R22
R49
R46
C11
C12
C13
C14
C15
C16
C17
C18
D4
1SS184
미삽
U5:C
74HC14
U4:D
74HC14
D3
1SS184
103
103
103
103
103
103
103
103
1
2
3
4
5
6
7
8
9
10
11
12
IM20
IM19
IM11
IM12
IM13
IM14
IM15
IM16
IM17
IM18
100
100
100
100
100
100
100
100
100
100
Content
Servo
An output(small)
Low speed of Motor
An output large)
High speed of Motor
(Max 4.7V)
S12B-XH-A
미삽
GND
R51
10k
U5:E
74HC14
GND
D7
1SS181
D8
1SS181
D9
1SS181
D10
1SS181
R50
10k
D15
1SS181
GND
GND
U5:D
VCC
R32
R33
R34
JUMPER-3P
JP1
U3:F
1.2k
1.2k
1.2k
- Speed of Patter Main motor is decided by
digital signal(8bit). (Not analog value.).
+5V
74HC14
J3
74HC14
U3:E
1
2
3
4
5
6
U6:B
74HC14
74HC14
U3:D
U6:C
C27
102
25V
C28
102
25V
GND
U3:B
74HC14
U3:C
74HC14
74HC14
R40
10k
GND
pattern
LSB
00000000
Low speed of main motor
MSB
11111111
High speed of main motor
i(Mere, t's speed in
design.)
B6B-XH
GND
3. Circuit Interaction
# Main Board
3. Circuit of Main Motor Driver Board
4) Division circuit
Sort
TRIGG
Content
U7
3
QA
4
QB
5
QC
6
QD
A
CLR
1
TRIGG
2
- Division circuit is to divide inputted pulse.
- Function : Frequency(4Khz) is always ouput to control motor from CPU No.6 pin
But, when it's stop, it has slightly twitter.
So, to modify control frequency, motor is controlled by half of 74HC393
(No3 pin: output frequency, No1 pin: input frequency)
74HC393
input
GND
output
Sort
frequency
1
3
4
5
6
4KHz
2KHz
1KHz
500Hz
250Hz
3. Circuit Interaction
# Main Board
4. Modification of Main board.
Modification of Main Board.
1) Precaution and point of main modification for modifying working.
* Before working them, power on a soldering-iron, and then arrange around.
-aromaticity part : electrolytic condenser, diode, IC ( mian examination for the parts)
-check of fuse capacity : F1: 15A, F2: 0.5A (use TIME DELAY FUSE)
-distinction of TR : M6 ( TR for PNP type), L6 (TR for NPN type)
-check for direction of switching trans.
-solder the IPM, Bridge Diode 3510
(solder by solderling jig : When soldering, be careful the IPM and Bridge Diod)
2) Sit down work bench and put B/D on work bench, examine with the naked eye.
- check lead(short) , pattern (short) of sholdering side.
- check the aromaticity part(electrolytic condenser, IC) by magic pen
- Insert the GAR, U6 PPV, U8 24C 04. (When inserting, be careful PIN of IC)
- If there is nothing wrong, attach initial of scrutator circle sticker
3. Circuit Interaction
# Main Board
5. Modification of Main board.
1) Connect CN1 of connector(220V)
2) Set voltage of each terminal by a tester unit.
3) When power on, surely check that working status of relay , ON status of LED.
4) Connect Jumper CAP of JP2 as No.1~ No.2. (single, 4head : No.2 ~ No.3)
N
O
TEST POINT (+)
TEST GND
Power value
Note
1
TP 3
TP 6
1.26 V
R 111 adjustment
2
TP 3
7815 OUT
6V
3
U 9 “HC 14 No.4”
U9 “HC 14 No.6”
5V
4
R 713 both ends
R 713 both ends
12 V
5
B/D 3510 (+)
B/D 3510 (-)
310 V
R 720 adjustment
5) Test of Main motor
- After connecting No.1 ~No.2 of JP6, test main motor. (when connecting No.3~ No.4 ,motor twitter
- Initialize by pushing switch(3unit) of Servo P/U at the same time.
(Set the 4.Mahince Test in Main Menu, press descent button. after setting "2.Main Motor Test", press enter
- Check that early speed is 200rpm.
- Change speed by pushing Speed UP, DOWN KEY.
(When changing speed, check twitter of motor, noise. When occurring "129Er", power off and check that.)
- Check by pull out connector of Servo P/D. (check polar)
bu
3. Circuit Interaction
# Thread B/D : SB Thread B/D
# XY Driver Board
3. Circuit Interaction
1. Motor Type
There are various range of Motors, from only focusing on its rotation to controlling speed and rotation of Motor.
Stepping Motor is widely used as the controlling motor , which is advantage of response and reliance, but
controlling most.
Also, Stepping Motor is named after sound, pit, pit like steeping on when the motor shaft rotates in low speed.
MOTOR Tyep5
Advantage
Induction Motor
Reversible Motor
Power
Stop Speed
Speed Range
Overrun: 30-40 Rotation
Fixed
Overrun: 5-6 Rotation
Fixed
Stepping Motor
High Precision
Positioning
± 3 Min. (±0.05)
0-2400 rpm
AC Servo Motor
High Positioning
± 21 Min (±0.36)
10-3000 rpm
3. Circuit Interaction
# XY Driver Board
2. Advantage of Step Motor
1) High Resolving Power, High Precision Positioning
The most advantage of Stepping Motor is High Precision Positioning.
There are two motors, 5 Phase Stepping Motor which is rotating 0.72 degree per unit
and 2 phase Stepping Motor, rotating 1.8 degree per unit.
Motor is rotated depending on pulse and tolerance is within ± 3 Min. (±0.05 degree without any load).
※ PULSE ?
- Electrical Signal causes Voltage’s ON & Off. One time of cycle of On and Off is 1 Pulse.
2) Easy controlling for Angle & Speed
Angle and Speed of Rotation is controlled by Pulse easily.
Rotation Angle is by Pulse Quantity, and Rotation Speed is by Pulse Speed.
3) High Torque, High Response
Stepping Motor can get high Torque even in small size, so acceleration ability is good and can move fast in only one rotation.
4) Self Maintenance Ability
stepping Motor has maintenance ability in stop position (Without Signal) and maintain Dog Stop Position without mechanical break.
※ Pulse Speed : pps (pulse per second)
Unit of speed of Stepping Motor as Input Pulse Quantity per one second
Step Angle : Rotation Angle of Motor when inputting one pulse.
# XY Driver Board
3. Circuit Interaction
3. Principle of Small XY DRIVER
1) Unipolar type of Motor (Six FET works orderly.)
It has simple structure, which is one coiling and that electric current flows only one side.
A상
A상
B상 B상
2) 2Phase STEP DRIVER
It is for 2 phase Motor.
3) Bipolar DRIVER
It make electric current flowed to both Side in Coil.
# XY Driver Board
3. Circuit Interaction
4. Small XY Driver Diagram
1) Error detecting Diagram
Classification
Content
+5V
+5V
+5V
R103
472
8
U14
RA10
472
+5V
VCC
5
SENSE
RESET
2
6
RESINRESET
3
1
CT
GND VREF
- By detecting electric current from FET to Motor through resistance
(0.05Ω, 33Ω), when TLP 120, PS2705 is ON, Alarm signal is changed to
low from High and out.
When inputting low signal on No.4 Pin in 74HC74, LED change to Red
and error come out and motor stops.
7
SW1
3
2
1
TL7705A
4
C80
2.2uF/35V
GND
GND
R94
472
GND
C77
104
GND
C75 102/1%
R95
103
C119
102
+5V
3
U31:B
74HC74
CLOCK
SET
4
GND
11
Q
10
SET
CLOCK
DATA
12
U31:A
74HC74
6
5
1
RESET
2
Q
DATA
GND
Q
8
※ FUNCTION TABLE
Q
9
RESET
13
GND
INPUTS
+5V
U12:A
4
3
U28:F
13
6
1
12
Q45
KRA104S
5
74HC32
74HC14
GND
U28:D
8
74HC14
C116
331
CLR
CLK
D
Q
Q
L
H
×
×
H
L
H
L
×
×
L
H
L
L
×
×
H
H
H
H
H
H
L
H
H
L
L
H
H
H
×
Q
Q
74HC32
R104
472
R127
472
PRE
U12:B
2
9
OUTPUTS
11
R128
103
U28:E
10
74HC14
C115
104
U12:D
LEDT1
KLRG138
13
11
R11
221
12
74HC32
GND
GND
GND
U12:C
10
8
9
74HC32
R17
221
L
# XY Driver Board
3. Circuit Interaction
4. Small XY Driver Diagram
2) A, B Phase Pulse and SMPS Power Input
Classification
Content
+12V
+5V
CN3
C251
100uF/35V
C250
104
C253
100uF/35V
GND
C252
104
GND
5569-NA1(10P)
U29
2
GND
-12V
C257
C256
100uF/35V 104
GND
GND
VI
VO
3
G
1 7905
GND
C255
100uF/35V
GND GND
C254
104
-5V
- Connecting Joint Board, inputted A, B, CNT,
Int signal from I/O Board, and error come out.
Used -5V form 7905 Regulator receiving
+12V, +5V, -12V from SMPS.
3. Circuit Interaction
# XY Driver Board
5. Rectification for XY Board of Small-Head M/C (ST-EM07-08-01)
1) Precaution and Main Rectification POINT
＊ Turn on Magnifying Glass, Soldering Machine and Clear your surroundings before starting.
- Directional Component: Chemical Condenser, Diode, IC (Focused inspection on the Directional Component by macrography)
- Precaution for distinction of TR: M6(PNP type TR), L6(NPN type TR)
- Precaution for distinction of DIODE: A3(Anode Common), B3(Cathode Common)
- Check the direction of Pulse Transformer.
- Check the direction of LED.
2) Sit on the chair of Work table and Put the B/D on the table.
Lightly catch both side of B/D by hand and Check the appearance by macrography.
- Check the Soldering, Lead Short, Pattern Short on the PWB (Printed Wiring Board).
- After checking Directional Components (Chemical Condenser, Diode, IC, Connector etc), and then Marking on it by marker.
- If it is good, Attach the Round Sticker with Inspector’s initial on the Board and Carry to Inspection Process.
SWF
57/76 Page
3. Circuit Interaction
# XY Driver Board
6. Inspection for XY Board of Small Head M/C (ST-EM07-08-02)
Set the 3rd Rotary Switch 3 (RSW 3) to the “F”, Turn on the CPU POWER of Inspection equipment.
Check the Input voltage of IC.
Check the Input Signal (5V/5msec on the oscilloscope)
Reset Inspection(5th and 6th pin of U14)
Check the Round Pulse of 12V (Turn the VR2 to fix it on 38Khz)
(Detected Pulse error, Check the Soldering, Short on TR and Diode of 2nd of Pulse Transformer)
6) Check the Sampling Signal (Turn the VR4 to fix on 18Khz)
7) Check the Pulse Shape of OP-Amp (Check the pulse of 1st and 7th of U15, 16 whether it is same)
8) Check the FET Dead Time.
9) Check the FET Signal (In the both ends of FET)
10) Current Setting
1)
2)
3)
4)
5)
- Insert the Power connector of AC 220V and Motor link connector to the equipment.
- Turn the AC Power ON/OFF of Inspection equipment, Link the Jump Connector to CN5.
After supply the power to CPU, Check the movement of Motor whether it is working by Charged Power of Condenser .
(If you find Red light of LED or Irregular movement of Motor, Figure out the causes and implement the inspection.)
- Turn CPU switch and 220V Power On, and check the current.
(current of A and B Phase, Fix the VR3 to 2.0A on average.)
- Check the variable velocity and direction of the Motor.
- Turn the RSW3, check the current value whether it is changing.
- Turn it ON and find Yellow light on LED, Replace the U28.
SWF
58/76 Page
# XY Driver Board
3. Circuit Interaction
6. Inspection of XY Board of Small Head M/C
★ Classified value of RSW 3 for M/C Series
M/C SERIES
TYPE
1 Head
Flat Bed
2 Head
Tubular
Tubular
4 Head
Flat Bed
Tubular
6 Head
Flat Bed
12 Head
SWF
Tubular
AXIS
“F” Current
Rotary S/W
X
2.5 A
7
Y
3.0 A
F
X
2.0 A
8
Y
2.0 A
F
X
2.0 A
A
Y
2.0 A
C
X
2.0 A
8
Y
2.0 A
F
X
2.5 A
8
Y
2.5 A
F
X
2.5 A
F
Y
2.5 A
F
X
3.5 A
F
Y
3.5 A
F
59/76 Page
3. Circuit Interaction
# SHUP_BPLANE Board
IN
FROM
I/O
변경
OUT
변경
+12V
FROM
C/C BOARD
C/C & THSB
POWER
WIPER
MOTOR
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
+5V
B20B-PADSS-1
GND
GND
CN11
T/T
CAM
SENSOR
+12V +24V
R3
4.7KΩ
+12V
CN10
+5V
FROM
MS B/D
CN12
+24V
1
2
3
4
5
CN13
1
2
3
4
5
6
7
8
AMP-5P
MAIN & X/Y DRV
POWER
(110V OR 220V)
SAFETY
SENSOR
J1
CN14
1
2
3
CN16
1
2
3
4
LB03
CN15
1
2
3
1
2
3
4
5566- 4A
VL03
B 4B-XH-A
B 8B-XH-A
+5V
+5V
X ORG IN
+5V
Y ORG IN
R7
R8
R9
R10
220Ω 220Ω 10KΩ 10KΩ
T/T SOL
R11
R12
R14
R13
470Ω 470Ω 10KΩ 10KΩ
CN17
CN19
1
2
3
4
5
6
7
B 6B-XH-A
DRIVER
FAN
CAN
+24V
+24V_1
CN18
1
2
3
4
5
6
PICKER SOL
+24V
CN20
1
2
1
2
B02P-NV
LB02
CN22
CN21
1
2
3
1
2
B 2B-XH-A
B 3B-XH-A
GND
B 7B-XH-A
D.POWER&SIGNAL
(FROM DDC)
AC IN & LAMP POWER
(FROM DDC)
X-DRV
+5V
MAIN MOTOR
CONTROL
Y-DRV
+12V
+5V
SMPS
POWER
+12V
+5V
LAMP
+24V
+5V
CN26
CN27
1
2
3
4
-12V_1
R25
10KΩ
R26
1
2
5566- 2A
B04P-VL
10KΩ
GND
GND
GND
-12V
-12V
FROM OP BOX
+24V GND
+12V
+24V
GND +24V
CAN OP
OFFSET
SWITCH
미삽
+24V
CN29
CN30
1
2
3
+12V
B 3B-XH-A
GND
1
2
3
4
5
6
7
8
XA-B08B-XASK-1
GND
신설
(060624)
UNIT
SMPS
GND
GND
F.G.
F.G.
+24V
GND
SWF
+24V
GND
60/76 Page
3. Circuit Interaction
# SDB REV09 (DUP_CC)
[+5V 별도 전원]
CC_P
R13
D5
D10LC40
D19
B3
B 3B-XH-A
C4
102P
2
4
6
8
11
13
15
17
A9
1
U2:A
2
R10
1KΩ
74HC14
C5
102P
A1
A2
A3
A4
B1
B2
B3
B4
18
16
14
12
9
7
5
3
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
1
ENA
19
ENB
D3
A9
1
3
R11
+5V_2
D2
3
8
1
R5
2
2
3
3
100Ω 1
Q2
2SK2508
1
24V_GND
100Ω
R7
D9
B3
R57 R58 R59
D10
B3
R1
R2
R3
R4
24V_GND
24V_GND
3
D4
A9
R55
1KΩ
1KΩ
3
R60
1
2
3
4
5
6
7
Q4
2SK2508
1
R8
100Ω
R12
+5V
CN2
1
2
3
4
1KΩ
C7
102P
CN4
U5
COM
330Ω
R62
330Ω
CAN
1
2
3
R29
120Ω
B3B-XH-A
B 4B-XH-A
PCA82C251
J1
330Ω
10 R61
COLOR
CHANGE
24V_GND
GND
74HC14
1
2 13
12
U10:A
U10:F
3
4 11
U10:B
U10:E
5
6 9
8
U10:C
U10:D
1KΩ
R56
4
74HC14
10KΩ
10KΩ
R54
1
2
3
4
5
10KΩ
4.7KΩ
4.7KΩ
CN10
2
3
24V_GND
U2:B
3
2
100Ω 1
B 7B-XH-A
1
R16 R17 R18
103P/400V
+5V
C6
102P
+5V_2
Q3
2SK2508
R6
1KΩ
+5V_2
47KΩ
C1
CN5
Q1
2SK2508
1KΩ
D20
A3
C56
104P
GND
C46 C47 C48
B 5B-XH-A
+5V
471P
471P
ENCORDER
IN
C55
104P
4.7KΩ
Function: Run and Stop the Motor to Automatic
Color Change, Sensing Needle Position, DC-DC
Converter.
R9
74HC14
1
2 3
4
U12:A
U12:B
5
6 9
U12:C
U12:D
1KΩ
1KΩ
10KΩ
R80
R83
10KΩ
3
R81
R82
10KΩ 10KΩ
R15
4.7KΩ
1
2
3
D6
D10LC40
ZD1
15KP120A
D1
A9
1
10KΩ
R14
4.7KΩ
CN9
BAR
S/W
471P
Function and Role
+5V_2
10KΩ
+5V_2
D11
A3 D12
A3
CN3
+5V
C8
C9
104P 104P
C33
C34
C37
C38
C39
C40
C41
104P
104P
104P
104P
104P
104P
104P
1
2
3
4
5
+5V
ICD2
CN8
1
2
1
B 5B-XH-A
GND
R26
100Ω
2
B 2B-XH-A
LAS ER
POINTER
Q5
3
C3198
GND
+5V
+5V_2
+24V
4.7KΩ
+5V
R25
4.7KΩ
+5V_2
TLP621-1
C44
104P
R28
10KΩ
LED1
GREEN
4
3
C54
104P
C57
104P
11
U12:E
10
13
U12:F
12
+5V
+5V
U1
+5V
JUMPER SETTING
POTENTIOMETER TYPE : 1,2
BOARD TYPE : 2,3
R44
330Ω
U11:F
12
13
3
2
1
J2
JUMPER-03
4
3
TLP621-1
D7
B3
R20
10KΩ
R41
2
PC2
1
2
24V_GND
1
B6P-SHF-1AA
R20 미 삽 처 리
2009.01.23
+5V
3
R23
1
2
R40
4.7KΩ
R21
R22
R19
470Ω
CN7
1
2
3
4
1KΩ
10KΩ
WIPER
SENSOR
PC1
1
2
3
4
5
6
100KΩ
R24
4.7KΩ
CN11
HALF
TUR N IN
B4P-SHF-1AA
+5V
18
16
14
12
9
7
5
3
D15
B3
DSPIC30F4011
10KΩ
10KΩ
1KΩ
1KΩ
1KΩ
1KΩ
1KΩ
10KΩ
R65
R66
R67
R68
R69
10KΩ
1
2
3
4
5
6
7
8
10KΩ
+5V_2
CN12
74HC14
1
2
U11:A
3
5
6 U11:B
U11:C
9
11
10U11:D
U11:E
4
8
R75
R76
R77
R78
R79
330Ω
330Ω
330Ω
330Ω
330Ω
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
A1
A2
A3
A4
B1
B2
B3
B4
472P
472P
472P
472P
D16
A3
D17
A3
D18
A3
104P
R30
C10
R39
1
2
3
4
1KΩ
Rotary sw'
B 4B-XH-A
POTENTIO
METER
2009.1.23
C1
E1
B1
B2
B4
B8
C2
E2
CN14
SM2R7010
GND
74HC244
R34
6.2KΩ
R63
20KΩ
R64
1KΩ
GND
GND
5566- 8A
CN6
재삽입
SW1
A1
A2
A4
A8
1
ENA
19
ENB
471P
R32
R33
R31
R50
4.7KΩ
R51
4.7KΩ
R52
4.7KΩ
4.7KΩ
R53
4.7KΩ
2
4
6
8
11
13
15
17
+5V
C49 C50 C51 C52 C53
472P
NEEDLE
POSITION
(8-HEADS)
D14
B3
4.7KΩ
U4
D13
B3
D8
A3
C28
100p
4MHz
+5V_2
R70 R71 R72 R73 R74
4.7KΩ
XTAL1
C27
100p
4.7KΩ
C43
+5V
8H C/C MOT.
DR IVER
+24V
+5V
U6:A
C30
0.1uF/50V
1
4
5
RC
Q
U2:C 6
6
+T
-T
3
+5V
B14B-XADSS-N
/Q
U7:A
U7:B
74HC00
74HC00
7
24V_GND
4538
U7:C
TP1
R35
6.2KΩ
TP2
TP3
TP4
U6:B
14
TP5
C31
0.1uF/50V
15
RC
Q
+5V_2
10
Active High
+5V
9
8 U2:D
74HC14
11
10 U2:E
74HC14
13
12 U2:F
74HC14
Active Low
/Q
9
R36
4.7KΩ
PTC1
GND
RXE300
U7:D
4538
620us --> R = 6.2K
C = 0.1uF
+24V
CC_P
2009.12.08 추 가
CX
12
+T
11
-T
R
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
74HC00
13
CN13
TO
BACKPLANE
B/D
5 74HC14
CX
R
2
2009.12.08 변 경
C49,C50,C54,C52,C53 : 101P → 472P
R37
74HC00
+5V
100Ω
+12V
C32
331P
+24V
CN1
+12V
1
2
3
4
U8
C11
1000uF/50V
C3
100uF/50V
C35
104P
C36
104P
C2
100uF/50V
C12
104/100V
R38
0Ω
POWER
B 4P-VH
7805
24-GND
24V_GND
B20B-PADSS-1
Main Component
-Dspic30F4011
-4538
-7805
-2SK2508
SWF
61/76 Page
# XY Driver Board
3. Circuit Interaction
4. Understanding of small XY Driver’s circiuit
3) Input circuit of Motor Driving power
CN5
B2P-VH
+310V
F1
250V/15A
CN2
BD1
D15XB60
TNR1
14D471
AMP-5P
C6
474/AC250V
2
R47
220K/3W
C30
C31
390uF/400V 390uF/400V
C264
103/630V
4mH
LED1
RED
2
DSA1
DSA302M
2
circuit
EARTH
(HEAT SINK)
C5
474/AC250V
2
L4
TNR3
14D471
C266
102/2KV
(YCAP)
C265
102/2KV
(YCAP)
EARTH
(HEAT SINK)
content
C263
102/2KV
(YCAP)
C262
102/2KV
(YCAP)
EARTH
(HEAT SINK)
it designs based 3-phase, but now small head is using one-phase, so only 1,2 line is using.
it’s changed from AC 220V to Motor Driving DC 310V.
C154
102/2KV
(YCAP)
F-GND
# XY Driver Board
3. Circuit Interaction
4. Understanding of small XY Driver’s circiuit
4) 12V occurrence circuit
구
분
내
용
26.2usec
38khz
+5V
R90
473
+12V
D23
B3
26.3usec
38khz
+12V
STIROL CAP
D24
B3
CEXT2
222
C69
471
U11:C
7
6
U11:E
11
4049
U11:A
R89
473
3
2
4049
U11:B
5
U11:D
9
10
4
4049
4049
Q7
L6
4049
14
38khz
12
Q6
M6
U11:F
15
4049
90도
+12V
위상차
GND
Q19
L6
R91
C67
332
C4
2.2uF/35V
2.2uF/35V
TANTAL CAP TANTAL CAP
VR2
202
Q20
L6
GND
38khz
- The circuit is made the power of FET and TLP2200’s 12V
Transmit from Pulse Trans 115 for separating the power
and change from DC in bridge Diode
- T = 2.2Rt*Ct
- T(Max) = 2.2*(53E2)*(2.67E-9) = About 3.11E-5
- F(Min) = About 32 KHz
# XY Driver Board
3. Circuit Interaction
4. Understanding of small XY Driver’s circiuit
5) The circuit of Sampling Signal
구
분
내
용
+5V
U22:B
6
7
5
TL082B
U25
C107
104
8
R122
104
3
C108
104
CEXT1
103
STIROL CAP
VR4
502
5
C21
104
GND
GND
1
VCC
RS
OUT
DIS
CV
GND
TR
THR
LM555
4
7
3.5V, 55usec, 18khz
2
6
-Compare the current value of Motor + Pulse’s
value with Sampling waveform, and then set
the VR4 for output FET waveform.
So it’ output Sampling triangle waveform
( 16.2-19.8Khz)
 t H  0.693( R A  R B ) C
 t L  0.693(R B ) C
 period  t H  t L  0.693( R A  2R B )
 frequency 
 Output 
1.44
( R A  2R B ) C
tH
RB
 1
tH  tL
R A  2R B
# XY Driver Board
3. Circuit Interaction
4. Understanding of small XY Driver’s circiuit
6) The function current Controller and FET Driving PWM’s waveform
Circuit
A-EX
R133
103
103
Content
TL082B
3
TL082B
1
2
U19:A
1
103
2
223
221
3
U32:A
332
104
GND
104
- PD controller apply current controller as preventing
output’s current down by reverse-power of motor
331
GND
103
GND
(The function of current Controller)
U24
3
5
7
9
11
13
Y0
Y1
Y2
Y3
Y4
Y5
1 : 1
A0
A1
A2
A3
A4
A5
2
4
6
10
12
14
1
G1
15
G2
74HC366
(FET Driving PWM ‘s waveform)
SWF
-The 5V PWM is occurred by FET driving waveform
- It stays about 1.09 sec ’s Dead Time in each
PWM ‘s wavefrom.
65/76 Page
# XY Driver Board
3. Circuit Interaction
4. Understanding of small XY Driver’s circuit
7) the function of current Amplifier
+310V
2006.07.25 변 경
(5W → 10W)
L13
Q37
A3
Q38
B3
V1
R130
0.1/10W
CEMENT(MPR)
PT115
D29
A9
U5
12
X0
13
X1
L3
X
Y
2
Y0
1
Y1
Z
circuit
6
INH
11
A
10
B
9
C
VDD
VEE
VSS
4053
V2
4
D22
A9
8
C50
104
R67
103
C59
104
V2
PC10
1
2 NC1
3 A
4 C
NC2
C51
103
7
R34
330
R32
102
16
D21
A9
8
VCC 7
NC 6
VO2 5
GND
C124
103/400V
Q11
FK20SM-10
2009.10.23 변 경
(10W → 7W)
2006.07.25 변 경
(5W → 10W)
R35
0.05/7W
CEMENT(MPR)
R40
330
1
2
PS2705
Q35
M6
VC+
PC2
4
3
Q36
L6
C103
104
TLP2200
+5V
2009.10.23 변 경
(8A로 변 경 )
L14
4.5uH/8A
+5V
15
V1
5
Z0
3
Z1
PT115
R37
330
14
R41
330
R38
102
C38
103
R56
102
GND
R61
221
PC11
1
8
VCC 7
2 NC1
NC 6
3 A
VO2 5
4 C
NC2
GND
TLP2200
Q40
L6
C104
104
Q12
FK20SM-10
Q39
M6
F-GND
F-GND
Content
- the motor is working when the driving current of each driving signal is input.
This process is PWM waveform made by current controller through current Amplifier and then swicthing the FET.
8) The function of current FeedBack ’s circuit
- When the motor is working, through Motor coil and current sensing resistance, Motor’s cable current value is sensing.
This current is transfer to torque controller.
SWF
66/76 Page
3. Circuit Interaction
# SDB REV09 (DUP_CC)
Main Parts
구분
IC명
내용
+5V
R10
+5V
Micro Controller included DSP (Digital Signal
Controllers)
10K
+5V
High Performance
Digital Signal
Controllers
GND
2006.07.07
DSPIC30F4011
C5
10P
R51
10P
R50
C4
4MHZ
미삽
미삽
초기 기동시 안정동작
XTAL1
DATA PATH = 16 bit
INSTRUCTION = 24 bit
R47
R46
+5V
Rapid and exact response
Possible High speed operation
RAM (32K x 16bit)
GND
GND
2
4
6
8
11
13
15
17
A1
A2
A3
A4
B1
B2
B3
B4
1
ENA
19
ENB
SWF
33K
33K
GND
YA1
YA2
YA3
YA4
YB1
YB2
YB3
YB4
18
16
14
12
9
7
5
3
Octal buffer/
line driver; 3-state
74HC244; 74HCT244
3-state buffer of 8Bit
This(IC) is depend on 1th (ENA) and 19th (ENB)’s
spec, and the three kind of output can come out
When 1th and 19th is LOW, the input don’t reverse and
the value is output.
When 1th and 19th is High, the high impedance is off
67/76 Page
구분
IC명
내용
Multi vibrator
The multi vibrator is Each trigger and reset control of
dual state.
This can re-trigger and re-set, control input is luached
inside.
U5
PCA82C251
U6:A
1
Q
SWF
6
CX
+T
-T
3
4
5
RC
R
2
/Q
7
4538
68/76 Page
CD4538BC is Exact Single Multi vibrator, control Trigger and Reset of Dual function separately.
This can be Re-trigger and reset, the control input launch inside.
Two trigger’s input can choice between up and down trigger.
Reset input is LOW Active Mode, in active mode it can’t use a trigger function
Exact control of output Pulse’s range can possible by CMOS technology.
The Pulse’s cycle and precision is depend on Rx and Cx of outside.
When the power off, this don’t permit a discharge of electricity’s timing condenser by timing Pin.
구분
IC명
내용
PC2
1
2
4
3
Photo Coupler
LED is bright and then Receiver(TR.) is sensing &
working.
There are High noise and non-conductivity.
TLP621-1
+5V
+24SV
CN7
R14
R31
D24
470
10K
1N4004
1
2
B2P-NV
R32
Power MOS FET
10/3W
PC1
/HOLDING_SOL
1
2
Q11
4
3
2
IRF644B
2SK2508
The transistor is controlled the current by voltage.
This is for Fast Switching.
1
TLP628
IRF644
3
R30
3K
24-GND
SWF
24-GND
70/76 Page
구분
IC명
내용
+5V
+5V
R16
10K
U5:C
Inverter
R15
10K
U4:B
JUMP_ON
U5:D
74HC14
RUN_G
R_EN
74HC14
This IC that when input is High, Output is Low.
(Opposite : beffer)
74HC14
74HC08
+5V
+5V
R16
10K
U5:C
AND GATE
R15
10K
U4:B
JUMP_ON
U5:D
74HC14
RUN_G
R_EN
74HC14
74HC08
The IC that the output multiply each input.
H(1) x L(0) = Low (0)
74HC08
SWF
71/76 Page
Circuit diagram
설명
+5V
R34
6.2KΩ
+5V
U6:A
C30
0.1uF/50V
1
4
5
RC
Q
6
CX
+T
-T
3
+5V
R
2
/Q
U7:A
U7:B
74HC00
74HC00
7
4538
U7:C
R35
6.2KΩ
74HC00
U6:B
15
RC
Q
10
13
/Q
9
R36
4.7KΩ
U7:D
R37
4538
620us --> R = 6.2K
C = 0.1uF
SWF
Active High
+5V
CX
12
+T
11
-T
R
14
C31
0.1uF/50V
Active Low
74HC00
100Ω
C32
331P
72/76 Page
3. Circuit Interaction
# CPU Board
Apply machine : Small Head K-series, Multi K-series, SB-series TA, CA, CE
1. The function of ETX550 CPU Board
1) ETX550 CPU Board’s outline
▷ ETX550 CPU Board is design for using various situation,
that the CPU 및 BIOS, MEMORY in system is separated
So when it needs to modify, just change Base board.
ETX 550 CPU BOARD& BASE BOARD is the CONTROLLER that
strong against the vibration and rust, and it’s more effective and
secure.
2) ETX550’s characteris
① The design that Babe Board is install
 ETX550 CPU Board is design for using various situation,
that the CPU 및 BIOS, MEMORY in system is separated
So when it needs to modify, just change Base board
 ETX 550 CPU BOARD& BASE BOARD is the CONTROLLER that
strong against the vibration and rust, and it’s more effective and
secure.
 Base Board’s front is install for using.
② the Memory’s function is included (NAND Flash Memory)
 Device’s Memory size : 4Mbyte  8Mbyte
 It designs for 3.3V type
 Without changing the circuit , it apply big size device
 Add the function of Write Protect, more safer than before
③ Using FRAM(included battery) instead of NVRAM(included battery)
④ Included SDRAM
the SDRAM’s size is 32BIT
it’s possible that SIMM SOCKET and SDRAM Modual’s problem
⑤ CPU Cooling Plate
 Cooling the CPU
 it prevents about the cooling fan’s problem
73/20 Page
3. Circuit Interaction
# CPU Board
System Specification
CPU
SiS550 Integrated x86 / MMX Compatible CPU
PC-compatible DMA CONTROLLERS, INTERRUPT CONTROLLERS AND TIMERS
MEMORY
32M SDRAM on Board
BIOS
KARAM BIOS
Display
Integrated Ultra-AAGPTM VGA for Hardware 2D/Video/Graphics Accelerators
AGP 4X Compliant / Fully DirectX 8 Compliant
Built-In DVI / DSTN/VIP interface
Support TTL/LVDS panel and CRT Moniter Output
RTC
Supports ACPI Day-of-Month and Month-of-Year Alarm
256 Bytes Of CMOS SRAM
ROM socket
One for BIOS and ROM driver
BOARD
DIMMENSION
100mm X 70mm
3. Circuit Interaction
# CPU Board
ETX550’ exterior and Main parts
Front
Rear
3. Circuit Interaction
# CPU Board
ETX550’ exterior and Main parts
Front
Rear
U16
U11
U10
U8
U5
U13
U7
U9
U1
JH1
Y2
Y1
3. Circuit Interaction
# CPU Board
적용기종: 소두K 시리즈, 다두 E, SB시리즈, TA, CA, CE시리즈
3) The Main parts of ETX550 CPU BOARD
① SIS550 (CPU) : U1
 Integrated x86 / MMX Compatible CPU
 Integrated DRAM Controller
 PCI 2.2 Specification Compliant
 Fast PCI 2.2 Specification Compliant
 Integrated Ultra-AGPTM VGA for Hardware 2D/Video/Graphics Accelerator
 Advanced PCI H/W Audio & S/W Modem
 Advanced Power Management
 Integrated Smart Card Controller






② HY57V283220T (DRAM) : U7,U8
All device pins are Compatible with LVTTL interface
86TSOP-Ⅱ , 90 Ball FBGA with 0.8mm of pin pitch
Data mask function by DQM0,1,2,3
Internal four banks operation
Auto refresh and self reflesh
4096 refresh cycle / 64ms
③ FM1608 (FRAM) : U11
64kbit Ferroelectric Nonvolatile RAM
High Endurance 1 Trillion (1012) Read/Writes
Year Data Retention
Advanced High-Reliability Ferroelectric Process
No Battery concerns
Low Power Operation
Industry Standard Configuration
77/20 Page
3. Circuit Interaction
# CPU Board
3) The Main parts of ETX550 CPU BOARD
④ ICS9248 ( Frequency Generator ) : CLK1
◇ Output Features :
▷ 3 - CPUs at 2.5V
▷ 13 - SDRAM at 3.3V
▷ 6 - PCI at 3.3V
▷ 2 - AGP at 3.3V
▷ 48MHz at 3.3V fixed
▷ 24/48MHz at 3.3V selectable by I2C ( Default is 24MHz )
▷ REF at 3.3V , 14.318MHz
◇ Features :
▷ Up to 166MHz frequincy support
▷ Spread spectrum for EMI control ( 0 to -0.5% , ± 0.25% )
▷ Uses external 14.318MHz crystal
⑤ XC9536XL (CPLD) : U61
▷ 5ns pin to pin logic delays
▷ Ststem frequincy up to 178MHz
▷ 36 macrocells with 800 usable gates
▷ Available in small footprint package
▷ 44-pin VQFP (34 user I/O pin)
▷ Optimized for high-performance 3.3V systems (Low power operation)
▷ 5V tolerant I/O pins accept 5V , 3.3V , 2.5V signals
3. Circuit Interaction
3) The Main parts of ETX550 CPU BOARD
⑥ K9F6408 (NAND Flash Memory) : U60 , U62
▷ 3.3V device(K9F6408U0C) : 2.7V ~ 3.6V
▷ Memory Cell Array : (8M + 256k)bit x 8bit
▷ Automatic Program and Erase
▷ Page Program : (512 + 16)Byte
▷ Block Erase : (8k + 256)Byte
▷ 528 Byte Page Read Operation
▷ Hardware Data Protection
▷ Program/Erase Lockout During Power Transitions
⑦ 24LC04B (Serial EEPROM) : U9
# CPU Board
4. Socket & Connector
CPU board connector / FX6-80P-0.8SV (JH1)
PIN
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
J2
ASSIGNMENT
GND
GND
SB3V
PWRTN
NC
VCC3
VCC3
PCIRST
LDRQ
LFRAME
SIRQ
INT-A
INT-B
GND
GPIO4
GPIO5
GPIO6
GPIO7
GND
XPMDAT
XPMCLK
GND
LRXP
LRXM
LLED0
GND
UVN0
UVP0
OC#0
UVN2
UVP2
OC#2
GND
SDAT10
SDAT0
BIT CLK
GND
GND
VCC1.8V
VCC1.8V
PIN
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
ASSIGNMENT
GND
GND
SB3V
PSON
NC
VCC3
VCC3
PCICLK1
LAD0
LAD1
LAD2
LAD3
RTCVDD
GND
GPIO0
GPIO1
GWR GOOD
GND
CS1
KBDAT
KBCLK
GND
LTXP
LTXM
LLED1
GND
UVN1
UVP1
OC#1
VCC
VCC
VCC
GND
SPKR
AC RETSET
SYNC
GND
GND
VCC1.8V
VCC1.8V
4. Socket & Connector
BIOS / ROM DRIVE SOCKET (J1)
LCD PANEL CONNECTOR/DF9-41P-1V(J2)
J2
PIN
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
ASSIGNMENT
P01
A15
A7
A5
A3
A1
D0
D2
D3
D5
D7
A10
OE
A8
A14
P31
PIN
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
ASSIGNMENT
A16
A12
A6
A4
A2
A0
D1
GND
D4
D6
CE
VAD0
A9
A13
A17
VCC
PIN
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
ASSIGNMENT
VAD8
VAD4
VAD9
VAD5
VAD10
VAD6
VAD11
VAD7
VCC
VAVSYNC
DISPOFF
VAHSYNC
LPCLK
3.3V
3.3V
ENABKL
LCDVDD
ENVEE
GND
GND
NC
PIN
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
ASSIGNMENT
GND
VCC
VBD0
VBD8
VBD1
VBD9
VBD2
VBD10
VBD3
VBD11
VBD4
VAD0
VBD5
VAD1
VBD6
VAD2
VBD7
VAD3
12V
12V
ETX550’ exterior and Main parts
Front
Rear
구
분
내
U1
LM2676-ADJ
2
+ C2
C3
7
IN
BOOST
OUT
GND
+24V
ON
FB
C1 0.01
L1
33uH
1
1
2
6
R1
22
+ C4
R2
D1
22
B340A
220u
+24V
5
VIN
FB
OUT
4
100u/50V
V+12
L2
2
3
SHDN
GND
U2
1
+ C5
VCC
4
47u/50V 0.1u
3
LM2576-12
1
33uH
D2
B340A
2
+ C6
1000u
용
구
분
내
용
VCC
VCC1.8V L3
1
U3
2
22uH
C7
0.1uF
C8
1
2
3
4
5
6
7
8
100uF
C9
0.1uF
SW1
SW2
VIN1
VIN2
VIN3
VCB
AVIN
SD
C10
105
PGND1
PGND2
PGND3
AGND1
AGND2
NC
COMP
FB
16
15
14
13
12
11
10
9
R3
VCC1.8V
R4
15k
15k
R5
15k
LM2651MTC-ADJ
C12
120uF
VCC3
C11
2.2nF
SB3V
R8
0
VCC
U4
LT1086CM-3.3
3
VI
VO
VCC3
2
G
R6
1, 1W
R7
1, 1W
VCC3
C14
10u
1
C13
22u
R10
10
R11
1K
U5
KIA7027AF
V
O
3
PWR_GOOD 6,9
C33
G
1
+ C34
J2
2
100p
1u
1
2
HEADER 2 (RESET)
SB3V
CE1
22uF
2
TP4
TP5
TEST POINT TEST POINT
1
RTCVDD
1
3
2
1
HEADER 3
1-2: Clear CMOS
R15
1K
J3
1
BAT1
Lithium
2
2
Q2
2N3904
E
3
2
1
1
1
+
2
CB1
1uF
1
1
2
C 2
2
B
D5
1N4148
1
D4
1N4148
R14
10K
1
2
2
JP3
1 B
R13
51K
R16
10K
RTCVDD
C
Q1
2N3906
1
E
3V/60MA
1
2
CON2P
SWF
84/76 Page
구
분
내
용
VCC
C56
U7
15pF
2
R41
47K
Y2
C57
24MHz
CANALE
CANCS#
XIOR#
CANWR#
15pF
1
XD0
XD1
XD2
XD3
XD4
XD5
XD6
XD7
23
24
25
26
27
28
1
2
3
4
5
6
7
AD0
AD1
AD2
AD3
AD4
AD5
AD6
AD7
XTAL1
XTAL2
MODE
TX0
TX1
ALE/AS
CS
RD/E
WR
CLKOUT
INT
RST
RX0
RX1
VSS1
VSS2
VSS3
VDD1
VDD2
VDD3
9
10
11
13
14
J6
U8
INT-A
PCIRST-
16
17
19
20
1
4
R42
JP8
TXD
RXD
CAN_H
CAN_L
7
6
1
JMP2
8
21
15
22
18
12
8
VREF
120 1/4W
1
2
3
5
HEADER 3
VCC
PCA82C251
C59
C58
VCC
R43
10
0.1uF
0.1uF
SJA1000
RS
CAN_H
2
CAN_L
C88
0.1uF
+24V
+24V
CN1
3
XA[0..3]
XA0
XA1
XA2
XA3
XIOW#
3,8 XD[0..7]
3
3
XD0
XD1
XD2
XD3
XD4
XD5
XD6
XD7
XA1
XA2
3,8 XIOR#
3,8 XIOW#
3 XCS1#
6
INT-A
3,6 PCIRST-
SWF
CAN_H
U9A
XA1
CANCS#
2
3
1
A0
A1
O0
O1
O2
O3
EN
4
5
6
7
CANWR#
U10A
1
74AC139
U9B
XA1
XA2
XA2
14
13
XCS1#
15
A0
A1
CANALE
2
4
6
8
10
12
14
16
18
20
22
24
26
CAN_L
10226-6212VC
74HC04
O0
O1
O2
O3
EN
2
1
3
5
7
9
11
13
15
17
19
21
23
25
12
11
10
9
CANCS#
FT245#
74AC139
VCC
VCC
C60
C89
0.1uF
0.1uF
FRO M
JO IN T
BO ARD
XIOR#
XIOW#
XCS1#
INT-A
PCIRST-
8 FT245#
FT245#
85/76 Page
구
분
내
용
VCC
INT-A
3 PCICLK1
3,5 PCIRST-
9
9
KBDAT
KBCLK
9
9
XKBDAT
XKBCLK
2,9 PWR_GOOD
INT-A
PCICLK1
PCIRST-
OC#0
OC#1
OC#2
UVN0
UVP0
UVN1
UVP1
UVN2
UVP2
F4
2
4
4
4
4
4
4
4
4
4
FUSE
J7
LTXP
LTXM
LRXP
LRXM
LLED0
LLED1
2
4
6
8
GPIO4
GPIO5
GPIO6
GPIO7
1
3
5
7
TCK
TMS
TDI
TDO
L6
FB
1
LTXP
LTXM
LRXP
LRXM
LLED0
LLED1
OC#0
OC#1
OC#2
UVN0
UVP0
UVN1
UVP1
UVN2
UVP2
P2
XKBDAT
XPMDAT
JUMPER 4X2
1
2
3
4
5
6
JH1
GND
GND
SB3V
PWRBTNVCC3
VCC3
PCIRSTLDRQLFRAMESIRQ
INT-A
INT-B
GND
GPIO4
GPIO5
GPIO6
GPIO7
GND
XPMDAT
XPMCLK
GND
LRXP
LRXM
LLED0
GND
UVN0
UVP0
OC#0
UVN2
UVP2
OC#2
GND
SDATI0
SDATO
BIT_CLK
GND
GND
VCC1.8V
VCC1.8V
KBDAT
KBCLK
XKBDAT
XKBCLK
PWR_GOOD
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39
41
43
45
47
49
51
53
55
57
59
61
63
65
67
69
71
73
75
77
79
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
GND
GND
SB3V
PSON-
XKBCLK
XPMCLK
DIN6P
1
5
LAD0
LAD1
LAD2
LAD3
4
4
4
4
4
4
VCC3
VCC3
PCICLK1
LAD0
LAD1
LAD2
LAD3
RTCVDD
GND
GPIO0
GPIO1
GPIO11
PWR_GOOD
GND
KBDAT
KBCLK
GND
LTXP
LTXM
LLED1
GND
UVN1
UVP1
OC#1
VCC
VCC
VCC
GND
SPKR
AC_RESETSY NC
GND
GND
VCC1.8V
VCC1.8V
2
3 LAD[0..3]
LDRQLFRAMESIRQ
CB2
1uF
J8
XKBCLK
XKBDAT
J9
XPMCLK
XPMDAT
1
2
3
4
5
HEADER 5
1
2
3
4
5
HEADER 5
VCC
R44
10K
J10
VCC
BRT_ADJ
R45
8.2K
R48
GPIO11
R47
82K
3
3 LDRQ3 LFRAME3
SIRQ
2
Q3
2N3904
GPIO0
BRT_ADJ
VCC
1
2
3
4
5
HEADER 5
1
FX6-80S-0.8SV
R46
POT
V+12
10K
VCC3
SB3V
VCC3
VCC1.8V
VCC1.8V
VCC
SB3V
VCC
VCC
LS1
R49
33
RTCVDD
Q4
RTCVDD
3
GND
2N3904
2
R50
SPKR
1
SPEAKER
4.7K
SWF
86/76 Page