Design Considerations and Improvement by Using Chip and Package Co-Simulation Yeong-Jar Chang, Meng-Xin Jiang, Chen-Wei Chang, WangJin Chen, Faraday Technology Corporation, Taiwan, R.O.C. Charlie Shih, Jack Lin Cadence Design Systems 1 Overview • Traditional Package Design Consideration • Proposed Flow • Per-pin Inductance Checking and Improvement • Coupling Checking and Improvement • Co-simulation and Improvement 2 Traditional Package Design Consideration Package Pre-layout Simulation Chip model Package Post-layout Simulation Chip model Estimated Package model Package model It is very difficult to get the good tradeoff between Efficiency and Quality ! 3 Proposed Flow and Methodologies Package Design Electrical Checking Fast Checking Good Enough? Yes Good Enough? Trace impedance Coupling Group delay Reference plane Per-pin inductance Yes No No IC/PKG/PCB Co-sim Power impedance Pulse response Insertion/Return loss Transient power analysis Good Enough? Yes No Finish 4 Per-Pin Inductance Checking and Improvement (1/2) GND2 GND3 GND1 GND1 GND1 GND3 GND2 (a) Single Ball (b) Parallel 3 Balls (c) Effective 3 Balls The cases to compare the P/G inductance 5 P/G Impedance Per-Pin Inductance Checking and Improvement (2/2) (a) 0.578W ~ 0.92nH (at 100MHz) (b) 0.402W ~ 0.64nH (at 100MHz) (c) 0.270W ~ 0.43nH (at 100MHz) 6 Design Consideration (1) • Do not treat via, lead-frame or BGA ball as simple inductors only • Parallel scheme can not always get the reduction as we expected • The better position, case (c), can achieve 33% improvement than case (b) with the same number of ground balls 7 Result – GND layout improvement 4.267nH 4.195nH XIM-EPA can tell us 2% improvement in several minutes 8 Example – GND layout improvement 50um 100um 9 Coupling Behavior - Even Mode and Odd Mode Odd Even 10 Coupling Behavior 0000 -> 1111 1111 -> 0000 0101 -> 1010 1010 -> 0101 Lumped Circuit faster faster slower slower Take the EM (electro-magnetic field) Into consideration Rising delay at even pattern = 523.3738 ps Falling delay at even pattern = 450.7990 ps Rising delay at odd pattern = 514.2257 ps Falling delay at odd pattern = 441.7276 ps 11 Design Consideration (2) • The coupling behavior is much different from what we think in the RC-based circuit analysis. • The corner (fast/slow) simulation will be different • We need to take the EM into consideration if the size is large or the speed is fast. For the rule of thumb, the critical size is /20. ( = wave length = speed of light / frequency ) 12 Example - Coupling Improvement Enlarging the space from 55um to 65um can reduce the coupling coefficient from 0.11 to 0.09 13 Basic Co-Simulation Concepts 3v 4v 1v 0.5v 5v Global GND=0 3.5v 2v 5v S1 S2 REF1 REF2 Global GND=0 S1 and S2 are S-parameter models 14 Design Consideration (3) • The S-parameter model is a mathematic model which records the relative voltage instead of the absolute voltage. • Connecting the REFs of S-parameters and the global GND (0 or ideal GND) together is correct for co-simulation. But, it does not mean that they are all 0 voltage. • Chip-package co-simulation is very important to know the real behavior. 15 Example: Chip-Package Co-Sim 1.070~1.079v Dynamic IR drop without package model REF1 Chip P1 G1 P2 G2 Dynamic IR drop with package model of initial design Chip P1 G1 Die side 1.022~1.031v P2 G2 Die side Package Package 1.066~1.074v REF2 Ball side Ball side P1 G1 P2 G2 P1 G1 to other REFs and the global ground P2 G2 Dynamic IR drop with package model after modification 16 Summary Have proposed a new flow to improve the efficiency and quality of package design The chip-level and package-level design concepts are totally different Have introduced some design considerations for improving package design Have consolidated the ground connections for chip-package co-simulation 17 Appendix 18 Case Studies for Model Extraction in Different GND Setting 19 Case 1 Case 2 Case 3 20 Delay Differences in PCB (W=6mils, D=6, L=1000, 50ohm) Odd Quiescent Even 13.58ps 10.35ps 21 References [1] R. Pomerleau, S. Scearce, T. Whipple, “Using Codesign to Optimize System Interconnect Paths”, DesignCon 2011 [2] Keith Felton, “Methodology and Flow Challenges in System-level Co-design of Multi-die Packaged Systems”, Article on www.chipdesignmag.com [3] Joel McGrath, "The Need for Package-Aware Methodology for IC Design" Article on www.chipdesignmag.com [4] M. Patil, et al, "Chip-package-board co-design for Complex System-on- Chip(SoC)", in Proc. EPEPS, pp. 273-276, 2010. 22