Resources and Energy Major Projects October 2013 © Commonwealth of Australia 2013 This work is copyright, the copyright being owned by the Commonwealth of Australia. The Commonwealth of Australia has, however, decided that, consistent with the need for free and open re-use and adaptation, public sector information should be licensed by agencies under the Creative Commons BY standard as the default position. The material in this publication is available for use according to the Creative Commons BY licensing protocol whereby when a work is copied or redistributed, the Commonwealth of Australia (and any other nominated parties) must be credited and the source linked to by the user. It is recommended that users wishing to make copies from BREE publications contact the Executive Director, Bureau of Resources and Energy Economics (BREE). This is especially important where a publication contains material in respect of which the copyright is held by a party other than the Commonwealth of Australia as the Creative Commons licence may not be acceptable to those copyright owners. The Australian Government acting through BREE has exercised due care and skill in the preparation and compilation of the information and data set out in this publication. Notwithstanding, BREE, its employees and advisers disclaim all liability, including liability for negligence, for any loss, damage, injury, expense or cost incurred by any person as a result of accessing, using or relying upon any of the information or data set out in this publication to the maximum extent permitted by law. Barber, J., Penney, K.,Shael, T., Cowling, S., Nicholson, P., 2013. Resources and Energy Major Projects October 2013, Bureau of Resources and Energy Economics, Canberra, November. Cover image source: Shutterstock. ISSN 978-1-921812-76-7 (Print) ISSN 978-1-921812-77-4 (Online) Vol. 3, no. 1 Postal address: Bureau of Resources and Energy Economics GPO Box 1564 Canberra ACT 2601 Australia Email: info@bree.gov.au Web: www.bree.gov.au Foreword The Resources and Energy Major Projects is a biannual snapshot of the stock of investment in Australia’s resources and energy sectors and provides a projection of the capital stock of expenditure over the medium-term. Over the past decade, Australia has seen a rapid escalation in investment in resources and energy projects fuelled by higher global commodity prices. In this time we have seen the emergence of ‘mega projects’, projects valued in excess of $5 billion, which have accounted for more than 50 per cent of the total value of investment over the past decade. Australia has not been alone in seeing strong investment in resources and energy projects. This global surge in investment has seen the supply of resources and energy commodities catch up to, and in some cases exceed, the demand for these commodities, leading to a corresponding softening of commodity prices. Combined with rising costs this has seen a decline in the number of projects coming into the investment pipeline in Australia. In addition, we have seen a rise in the number of projects being delayed or changing scope as proponents consider their options. Reflecting this, in the October 2013 listing there are 63 projects at the Committed Stage with a combined value of $240 billion. This compares with 73 projects with a combined value of $268 billion six months earlier. The fall in both the number of projects and value is the result of more projects moving to the Completed Stage, specifically high value ‘mega projects’, than being added. The number of projects at the Publically Announced Stage has fallen by 21 since April 2013 with a fall in value of between $12 billion and $19 billion. The current phase of the commodity price cycle is presenting challenges for investment in resources and energy projects. Forward projections indicate that investment in the resources and energy sectors is likely to decline over the medium term. However, there remains an opportunity to sustain high levels of investment should projects at earlier stages of development proceed through the pipeline. Australia is now seeing a transition from the investment phase of the resources boom to the production phase as newly developed projects commence commercial production. While the number of projects at the Committed Stage contracted, the six months to October 2013 saw 18 projects completed at a record $30 billion. The projects completed over the past twelve months have added considerably to Australia’s production capacity and will support strong commodity export volumes into the future with a lasting impact on the Australian economy. Wayne Calder Deputy Executive Director Bureau of Resources and Energy Economics 3 Contents Foreword ........................................................................................................................ 3 Contents ......................................................................................................................... 4 Executive summary ........................................................................................................ 5 Background to the Resources and Energy Major Projects Report ................................ 7 Exploration ..................................................................................................................... 9 Projects at the Publicly Announced Stage ................................................................... 11 Projects at the Feasibility Stage ................................................................................... 15 Projects at the Committed Stage ................................................................................. 19 Projects at the Completed Stage ................................................................................. 24 Outlook for resources and energy investment ............................................................ 28 4 Executive summary This release of the Resources and Energy Major Projects Reports provides an update on resources and energy project developments over the period May 2013 to October 2013. It comes at a time when the Australian resources boom is starting to transition from a period of high capital investment to one where the projects start production. There remains potential for further investment in Australia’s resources and energy sectors; however, the latest commodity price cycle has peaked and the decline in the prices of most commodities over the past 12–18 months has created more challenging investment conditions. As at the end of October 2013, BREE has identified 92 projects at the Publicly Announced Stage of the investment pipeline with a combined value of between $110 billion and $152 billion. The number of projects at the Publicly Announced Stage has decreased by 21 since the end of April 2013 with a corresponding decrease in value of between $12 billion and $19 billion. Projects at the Feasibility Stage have also been affected by market conditions and lower commodity prices; as at the end of October 2013 there were 162 projects at the Feasibility Stage with a combined value of $208 billion. This is 12 projects and $24 billion less than at the end of April 2013. In the six month period from (and including) May 2013 to October 2013, five projects worth a combined $1.7 billion are identified as receiving final approval to commence construction and have been moved to the Committed Stage. This is both the lowest number and lowest value of projects moving to the Committed Stage in over a decade. The number of projects at the Committed Stage decreased from 73 in April 2013 to 63 in October 2013. With this decline in project numbers, the value of committed investment has decreased from $268 billion in April 2013 to $240 billion in October 2013. In the six months to October 2013, 18 resources and energy projects progressed to the Completed Stage. Together, these 18 projects have a combined value of $30.3 billion which is the highest value recorded for project completions in a six month period. The previous record for completed project value was the six months to April 2012 with $23.5 billion. Although 25 projects were completed in the April 2012 period, around $15 billion of the total value is attributable to the completion of Woodside Energy’s Pluto LNG plant. While no $15 billion projects were completed in the past six months, three valued at over $5 billion each were completed along with six projects each valued at over $1 billion. BREE’s projection for the decline in the existing stock of committed investment remains broadly unchanged. The value of the existing stock of committed projects is still projected to decline rapidly over the next four years in line with the completion schedules of the mega LNG projects. As outlined in the previous Resources and Energy Major Projects a substantial number of the high value projects that would have sustained the record levels of investment in the resources and energy sectors have been either delayed or cancelled. This trend appears to be continuing and an additional 71 projects in the planning stages of the investment pipeline have been 5 delayed by a year, or more, in the past six months. The latest cycle of investment in the resources and energy sector therefore appears to have peaked; however, with over 250 projects still being planned there is the potential for a rebound in investment over the outlook period in the right commercial and market conditions. 6 Background to the Resources and Energy Major Projects Report The Resources and Energy Major Projects is a biannual report released by the Bureau of Resources and Energy Economics (BREE) that provides a review of the mining, infrastructure and processing facilities projects that increase, extend or improve the output of mineral and energy commodities in Australia. This edition of the report is an update on project developments over the six months from May 2013 to October 2013 (inclusive). Its purpose is to measure the value of the current and potential investment in the resources and energy sectors and provide an analysis of the key trends and issues underpinning the level of investment. Although there is substantial investment by resources and energy companies in replenishing equipment, plant and other property, the focus of this report is on ‘major’ investments that are greater than $50 million and aim to develop, expand or extend resource production. BREE gathers information on major projects from a number of sources including company websites, ASX quarterly activity reports and company media releases, and in some cases, from direct contact with company representatives. Proponents of resources and energy projects often use different planning processes and assessment methods to support a Final Investment Decision (FID). Thus, there is no standard project development model with clearly defined stages and terminology that can be applied to every resources and energy project. To broadly represent the general life cycle of a project BREE use a four-stage model of the investment pipeline to measure the potential investment in Australia’s resources and energy sectors. To be included on the major projects list that accompanies this report, there must be evidence of project activities that support the project progressing to an FID within the next five years. The four stages in BREE’s investment pipeline model are: Publicly Announced Stage. Projects at this stage are either at a very early stage of planning (i.e. undertaking an initial feasibility study), have paused in progressing their feasibility studies or have an unclear development path. As a result, not all projects will progress from the Publicly Announced Stage to become operational facilities. To include a project on the major projects list at this stage, preliminary information on project schedule, planned output or cost must be publicly available. Feasibility Stage. This stage of the project development cycle is where the initial feasibility study for a project has been completed and the results support further development. This stage is characterised by further studies being undertaken to finalise project scope, complete engineering designs, assess environmental impacts and develop commercial plans. Projects at the Feasibility Stage are less uncertain than those at the Publicly Announced Stage, but are still 7 not guaranteed to progress further as evaluations of commercial prospects have not yet been finalised and all regulatory approvals are yet to be received. Committed Stage. Projects at this stage of the development cycle have completed all commercial, engineering and environmental studies, received all required regulatory approvals and finalised the financing for the project. Such projects are considered to have received a positive FID from the owner, or owners, and are either under construction or preparing to commence construction. Typically, projects at the Committed Stage have cost estimates, schedules and output that are well defined and often publicly released. Nevertheless, plans are subject to change due to schedule delays, scope changes and cost overruns even after construction has commenced. Completed Stage. The period of time that a project undertakes commissioning or ramps up to full production varies; however, BREE first classifies a project as being at the Completed Stage when they have substantially finished their construction and commissioning activities to the point where initial commercial level production has commenced. Projects remain at the Completed Stage for a period of up to three years after construction so as to provide an on-going record of the investment pipeline. Figure 1: The stages of the investment pipeline Please refer to page 3 of the Resources and Energy Major Projects – April 2013 PDF version. Earlier stages of developing mining and energy projects, such as identifying deposits and exploration activities, are not included in the model. While these activities remain important, it is beyond the scope of this report to assess exploration activities on a project by project basis. Instead, a summary and analysis of aggregate exploration expenditure is provided. 8 Exploration Overview Exploration is an important precursor to the development of projects in the mining investment pipeline. It is an investment in knowledge about the location of deposits and the quantity of resources available to potentially support future development. Thus, exploration activity is a useful indicator of possible future mining activity. Before making the decision to undertake exploration activities, resources and energy companies consider a number of factors to ensure the benefits of exploration activities exceed the costs. These include prevailing and expected commodity prices; regulatory environments; geological prospects and fiscal arrangements. Prevailing market conditions have not been conducive to increased minerals exploration activity. In an environment of lower commodity prices, companies have had limited cash flows to direct to exploration. Reduced exploration may have longer term implications, as known deposits are depleted through mining, identification of new resources is required to sustain future output. Therefore, lower exploration effort today could limit the ability to develop new projects when world demand supports the next wave of project investment. Exploration expenditure In 2012–13 total exploration expenditure, including both minerals and petroleum exploration, increased by 8 per cent relative to 2011–12 to total $8.0 billion* (see Figure 2). However, the increase was not equally distributed with a sharp increase in petroleum exploration expenditure (after several years of declines) more than offsetting a decrease in minerals exploration expenditure. Petroleum exploration expenditure increased by 47 per cent in 2012–13, relative to 2011–12, to total $4.9 billion, the highest on record. By comparison, minerals exploration expenditure declined by 24 per cent in 2012–13 to $3.1 billion, with falls across all mineral commodities. The largest declines were observed in coal and base metals, which declined by 36 per cent to $557 million and 31 per cent to $577 million, respectively. Iron ore exploration expenditure declined by 14 per cent to $1 billion and gold by 16 per cent to $678 million. Historically, the majority of Australia’s exploration expenditure has been directed to identifying petroleum resources. In 2012–13, this trend continued and petroleum exploration accounted for 61 per cent of total exploration expenditure. Petroleum’s share of total exploration expenditure was slightly higher in 2012–13 than the 10 year average (around 55 per cent) as a result of higher petroleum exploration and lower minerals exploration expenditure. * Values in this section are presented in 2013–14 dollars. 9 Figure 2: Australian exploration expenditure 1980–81 to 2012–13 Please refer to page 5 of the Resources and Energy Major Projects – October 2013 PDF version. Greenfield and brownfield minerals exploration Greenfield sites are locations that are not currently being mined and where exploration activities for new potential mineral deposits are undertaken. Brownfield sites already have operating mines in the vicinity with established supporting infrastructure. Exploration in these areas seeks to identify additional resources. Greenfield exploration is typically a greater risk than brownfield exploration because there is greater uncertainty that activity will result in the discovery of an economic deposit. Accordingly, exploration activity is not equally distributed across greenfield and brownfield sites. Over the past few years, a greater proportion of exploration activity has been directed to brownfield sites (see Figure 3). Figure 3: Exploration expenditure on greenfield and brownfield sites Please refer to page 5 of the Resources and Energy Major Projects – October 2013 PDF version. In 2012–13, lower commodity prices and cost cutting initiatives at many mining companies have resulted in a decrease in exploration activities. In both relative and absolute terms, brownfield exploration decreased by more than greenfield exploration in 2012–13. Exploration expenditure at greenfield sites decreased by 20 per cent, relative to 2011–12, to $1.04 billion while brownfield expenditure both declined by 26 per cent to $2.1 billion. The number of metres drilled at both greenfield and brownfield sites decreased by 26 per cent compared with 2011–12 to 2.7 million metres and 5.7 million metres, respectively (see Figure 4). Although there was a drop in activity, the cost per metre drilled at greenfield sites increased by 9 per cent while at brownfield sites it remained broadly unchanged (see Table 1). Figure 4: Exploration—metres drilled Please refer to page 6 of the Resources and Energy Major Projects – October 2013 PDF version. Table 1: Cost per metre drilled, 2003–04 to 2012–13 (in 2013–14 dollars) 2003 –04 2004 –05 2005 –06 2006 –07 2007 –08 2008 –09 2009 –10 2010 –11 2011 –12 2012 –13 Greenfield site 150 183 213 223 295 346 304 321 351 382 Brownfield site 205 196 226 251 283 300 286 324 368 367 Source: ABS. 10 Projects at the Publicly Announced Stage Overview Projects at the Publicly Announced Stage are usually very early in their development and are typically undergoing an initial feasibility study to assess the commercial aspects of developing an identified resource. Projects that have stalled in progressing towards an FID and are investigating alternative development options are also classified as Publicly Announced to reflect their longer planning times. As they are still in early planning stages, projects at the Publicly Announced Stage may not have finalised engineering designs or construction costs. To reflect this uncertainty project costs are quoted as a cost band in the major projects list when project costs have not been announced by the project proponent. In most cases this is based upon an estimate developed by BREE using industry averages for similar construction activities. The cost bands used by BREE in this report for Publicly Announced projects are: $0 – $249m $250m – $499m $500m – $999m $1 000m – $1 499m $1 500m – $2 499m $2 500m – $4 999m $5 000m+ Summary of projects at the Publicly Announced Stage Lower commodity prices and slowing demand growth in key markets are starting to affect the development of projects in Australia and there are an increasing number of projects that are being delayed and cancelled. As at the end of October 2013, BREE has identified 92 projects at the Publicly Announced Stage with a combined value of between $110 billion and $152 billion (see Table 2). The number of projects at the Publicly Announced Stage has decreased by 21 since the end of April 2013 with a corresponding decrease in value of between $12 billion and $19 billion. Of these, fourteen projects progressed to the Feasibility Stage, eighteen were removed from the major projects list, five new projects entered the list at the Publicly Announced Stage and six projects were moved back from the Feasibility Stage. Table 2: Publicly Announced Stage project summary Aluminium, Bauxite, Alumina Number of projects Indicative cost range $m 3 1 000–2 000 11 Coal 19 16 885–19 635+ Copper 5 10 200–11 451+ Gold 9 1 065–1 815 Infrastructure 10 14 750–23 500+ Iron ore 19 35 784–55 784+ Lead, Zinc, Silver 2 65–315 LNG, Gas, Oil 9 24 500–26 750+ Nickel 4 2 000–4 000 Other commodities 7 1 371–2 371 Uranium 5 2 000–4 000 Total 92 109 620–151 621+ Iron ore projects remain one of the largest sources of potential investment in Australia and at the end of October there were 19 projects worth a total of between $35.8 billion and $55.8 billion at the Publicly Announced Stage. The number of iron ore projects at the Publicly Announced Stage has not changed since April 2013, that is, no iron ore projects identified in April 2013 progressed to the Feasibility Stage and none were identified as being cancelled. There is increasing risk that a number of iron ore projects may not progress beyond planning stages (including the Feasibility Stage) and large projects have recently been delayed or put on hold rather than progress to the Committed Stage. For example, high value iron ore projects such as Aquila and AMCI’s $7.4 billion West Pilbara project and Grange Resources’ Southdown Magnetite project ($2.5 billion to $5 billion) have stalled in their development and like most iron ore projects at the Publicly Announced Stage, have an unclear development schedule. While iron ore prices currently support investment, access to export infrastructure remains a challenge for emerging developers of iron ore projects. There are 19 coal projects at the Publicly Announced Stage with a combined value of between $16.9 billion and $19.6 billion. The number of coal projects at the Publicly Announced Stage is also unchanged since April 2013 with three projects removed from the major projects list being offset by two new projects being added at the Publicly Announced Stage and one project moving back from the Feasibility Stage. The total value of coal projects at the Publicly Announced Stage has decreased by more than $7.5 billion, primarily as a result of the removal of Glencore Xstrata’s delayed Wandoan project (valued at over $5 billion). MacMines Austasia’s Project China Stone coal mine in the northern Galilee Basin is the highest value coal project at the Publicly Announced Stage and could increase Queensland’s production of black coal by around 45 Mt per year, if it is developed. Ten infrastructure projects remain at the Publicly Announced Stage with a combined value of between $14.7 billion and $23.5 billion. This is three fewer projects and $4 billion to $7.7 billion less than reported at the end of April 2013. The drop in project value is mainly a result of the removal of the Oakajee Port and Rail and Abbot Point 12 Terminal 2 projects from the major projects list. All of the remaining infrastructure projects at the Publicly Announced Stage are iron ore (seven) or coal (three) related projects. The highest value of these relate to developing new iron ore export infrastructure in the Pilbara region of Western Australia such as the Pilbara Independent Rail joint venture (over $5 billion), Aquila Resources’ Anketell Point port ($2.5 billion to $5 billion) and the South West Creek Development ($2.5 billion to $5 billion). There are nine LNG, gas and oil projects at the Publicly Announced Stage, which is three lower than reported in April 2013. Of the remaining nine projects, five are offshore LNG projects, two are onshore LNG projects and two are domestic gas projects. These nine projects have a combined value of over $24 billion, the largest of which is the Woodside Energy led Browse LNG joint venture off the north-west coast of Western Australia. This project was moved back to the Publicly Announced Stage at the start of 2013 to reflect the likely schedule and planning changes associated with the project proponents switching to a preferred floating LNG development option. Although gold prices have declined significantly over the past six months there continues to be progress on a number of gold projects in Australia. The number of gold projects at the Publicly Announced stage decreased from 12 in April 2013 to nine in October 2013 as a result of three projects progressing to the Feasibility Stage. In addition to these progressed projects, two new gold projects entered the major projects list for the first time, offsetting the removal of two previously listed projects. In total, the nine gold projects at the Publicly Announced Stage are valued at between $1.1 billion and $1.8 billion. Each of these gold projects is estimated to cost less than $500 million as they are generally lower capacity mines than the very large gold projects that have been developed in recent years. There are 14 metals projects, including copper, nickel, zinc, lead and aluminiumrelated projects, at the Publicly Announced Stage. This number has decreased by five projects from April 2013 and is the net effect of four projects progressing to the Feasibility Stage, four projects being removed from the major projects list, one new project being added and two projects moving back from the Feasibility Stage. The 14 metals projects metals at the Publicly Announced Stage as at the end of October 2013 have a combined value of more than $13.3 billion. The largest of these is BHP Billiton’s proposed expansion to its copper-gold-uranium Olympic Dam mine (over $5 billion), followed by Oz Minerals’ proposed Carrapateena copper mine ($1.5 billion to $2.5 billion). Continued weakness in uranium prices has started to affect the development of planned uranium mines in Australia. Cameco’s Kintyre and Yeelirrie projects have been moved back to the Publicly Announced Stage to reflect the estimated longer planning time for these projects. Mega Uranium’s Lake Maitland project has been removed from the major projects list although development of this deposit will now proceed as part of Toro’s Wiluna project which is at a more advanced stage of planning. In total there are five uranium projects at the Publicly Announced Stage with a combined value of between $2 billion and $4 billion. 13 14 Projects at the Feasibility Stage Overview Projects that have progressed to the Feasibility Stage have undertaken initial project definition studies and commenced more detailed planning such as Front-End Engineering Design studies, Bankable Feasible Studies and environmental surveys in support of finalising an Environmental Impact Statement. While there is an opportunity to progress projects at the Feasibility Stage to the Committed Stage, this is not guaranteed to occur. Projects at the Feasibility Stage have not been committed to and are only potential investments that may occur under the appropriate conditions. Therefore, the total value of projects at the Feasibility Stage cannot be directly compared to the value of the projects at the Committed Stage to forecast the future of capital investment in Australia’s resources and energy sectors. Summary of projects at the Feasibility Stage As with projects at the Publicly Announced Stage, progress on projects at the Feasibility Stage over the past six months has been affected by market conditions and lower commodity prices. As at the end of October 2013 there were 162 projects at the Feasibility Stage with a combined value of $208 billion (see Table 3). This is 12 projects and $24 billion less than at the end of April 2013 (see Figure 5). The lower value of projects at the Feasibility Stage in October is primarily due to 19 projects being removed from the major projects list after either announcements from the proponents that their project would not proceed or a period of 12 months or more of insufficient activity on the project to indicate it could progress further. Figure 5: Number of uncommitted projects Please refer to page 10 of the Resources and Energy Major Projects – October 2013 PDF version. 15 Table 3: Summary of projects at the Feasibility Stage NSW Qld No. Valu e $m Aluminium, Bauxite, Alumina Coal 12 4 010 37 Copper 1 420 Gold 1 Infrastructure WA NT No. Valu e $m 1 200 3 49 913 893 2 349 58 1 123 7 925 3 2 277 10 21 620 2 3 600 Iron ore 1 2 900 18 Lead, Zinc, Silver 2 417 1 32 857 70 LNG, Gas, Oil 2 1 500 Nickel Other commodities 3 1 341 No. 3 3 Valu e $m 2 046 2 1 22 000 15 6 26 000 5 868 6 2 570 9 1 963 2 529 Uranium Total 25 12 923 64 99 180 50 72 361 No. SA Valu e $m No. Vic Valu e $m No. Tas Valu e $m No. Other Valu e $m No. Total Valu e $m No. 3 50 2 1 1 1 247 1 291 1 046 267 9 54 123 3 200 10 2 152 28 160 39 614 487 2 663 17 2 3 590 22 3 1 3 5 933 2 246 16 4 6 5 500 6 200 1 117 1 608 1 4 4 645 645 1 2 13 000 1 000 14 000 Valu e $m 2 046 9 7 62 700 5 883 30 9 569 2 529 162 208 463 Projects to develop coal deposits remain the most prevalent at the Feasibility Stage, with 50 projects that have a combined value of $54 billion. In the past six months three coal projects have progressed to the Committed Stage, one new project was added to the major projects list, four were removed and one has been moved back to the Publicly Announced Stage. The net effect of these movements is that there are now seven fewer coal projects at the Feasibility Stage relative to April 2013. Queensland remains the main location for planned coal projects, accounting for 37 of the 50 coal projects at the Feasibility Stage. By value, Queensland accounts for around 90 per cent of planned coal investment at the Feasibility Stage which is attributable to large coal projects located in the greenfield Galilee Basin. These projects include Adani’s Carmichael coal project ($7.1 billion), GVK-Hancock’s Alpha and Kevin’s Corner coal mines ($8.2 billion and $4.2 billion, respectively), Waratah Coal’s China First coal project ($8.8 billion) and Bandanna Energy’s South Galilee coal project ($4.2 billion). New South Wales has 12 coal projects at the Feasibility Stage; however, as these are mainly expansions to existing mines they are generally lower in cost than the greenfield developments in Queensland. There are 22 iron ore projects at the Feasibility Stage that, together, are valued at $39.6 billion. While this is one more project than identified in April, the value is $6.9 billion lower due to the removal of the proposed Gladstone Steel Plant and a revised cost estimate for Rio Tinto’s Koodaideri project in the Pilbara. Two new projects were added to the major projects list, these are Fortescue Metals Group’s Iron Bridge (stage 2) project ($1.3 billion) and Mindax’s Mt Forrest project ($177 million). Atlas Iron’s Mt Webber project has been split into two stages with the first moved to the Committed Stage after receiving a positive FID during the period. Hancock Prospecting’s Roy Hill project ($9.5 billion, including infrastructure) remains the highest value iron ore project at the Feasibility Stage. Although this project is reported to have already signed several contracts for developing the mine, it is understood that full financing had yet to be finalised as at 31 October 2013. The project has therefore remained classified as being at the Feasibility Stage. There are nine LNG, gas and oil projects at the Feasibility Stage, which is two lower than reported in April 2013. This decrease is due to the Tassie Shoal LNG and Tassie Shoal methanol projects being removed from the major projects list. No LNG, gas or oil projects previously on the major projects list progressed to the Committed Stage over the past six months. The value of LNG, gas and oil projects has declined by $9 billion as a result of the two project removals and lower cost estimate for the Arrow LNG project. There are also reports an alternative, less capital intensive, option to build a single LNG train at one of the LNG plant sites already under construction on Curtis Island in Queensland is being considered for the Arrow LNG project. The development of a two train separate LNG plant remains on the major projects list for this report. There is the potential for further floating LNG developments in Australia with the Santos-GDF Suez Bonaparte and Exxon Mobil-BHP Billiton Scarborough projects already at the Feasibility Stage. Although neither project has progressed further in 17 BREE’s pipeline model in the past six months, the Scarborough project received Federal Government environmental approval in October 2013. Ongoing community concerns and political sensitivity towards coal seam gas developments have stalled the progression of domestic gas projects on the east coast. Arrow Energy’s Bowen and Surat gas projects remain at the Feasibility Stage along with AGL’s Gloucester project and Santos’ Narrabri project. The number of gold projects at the Feasibility Stage has decreased reflecting the substantial retreat in the price of gold over the past six months. Through 2013 gold producers have been more focused on controlling costs at existing operations at the expense of planning expansions and new projects. Five gold projects were removed from the major projects list which was only partially offset by three projects moving up from the Publicly Announced Stage. The highest value of these is Vista Gold’s Mt Todd project at around $1 billion. The number of metals projects, including aluminium, copper, lead, zinc, silver and nickel projects, at the Feasibility Stage increased by one in the six months to October 2013. Four metals projects progressed to the Feasibility stage and Sirius Resources’ Nova-Bollinger nickel project was added to the major projects list. Offsetting these were the removal of Alcoa’s Wagerup alumina refinery unit 3 expansion and Proto Resources and Investment’s Barnes Hill nickel project along with two projects being moved back to the Publicly Announced Stage. The value of metals projects at the Feasibility Stage decreased by $1.2 billion, underpinned mainly by the removal of the Wagerup Unit 3 expansion which was valued at around $2 billion. There are 30 projects at the Feasibility Stage that relate to other commodities such as phosphates, rare earth elements, mineral sands and metallic minerals that Australia produces in smaller quantities. These 30 projects have a combined value of $9.6 billion. By comparison, there were 27 projects worth $8.9 billion at the end of April 2013. 18 Projects at the Committed Stage Overview Projects at the Committed Stage have completed their planning activities, received all necessary Government regulatory approvals and finalised the financing of the project to allow construction. In most cases, projects at this stage of development have already started construction as there are typically pre-works undertaken as part of exploration and design activities. Most projects that progress to the Committed Stage will eventually commence production. Post-FID, there are still schedule, technical and financial risks that, if realised, can affect the commercial viability of a project and possibly lead to its cancellation. Projects progressing to the Committed Stage In the six month period from (and including) May 2013 to October 2013, five projects worth a combined $1.7 billion were identified as receiving final approval to commence construction and have been moved to the Committed Stage (see Table 4). By comparison, nine projects worth $3.3 billion were sanctioned and progressed to the Committed Stage in the previous six month period. This is both the lowest number and lowest value of projects moving to the Committed Stage in over a decade. Two of the sanctioned projects, Yancoal Australia’s Ashton South East opencut and Whitehaven’s Maules Creek, have had legal appeals against them that are yet to be ruled on and may prevent the projects from proceeding. Table 4: Projects that progressed to the Committed Stage Project Company State Value ($m) Ashton South East opencut Yancoal Australia NSW 83 Maules Creek Whitehaven NSW 766 Mt Webber (stage 1) Atlas Iron, Altura Mining WA 146 Iron Bridge (stage 1) Fortescue Metals Group / Formosa Plastics Group / Baosteel WA 358 Xena Gas Field (phase 1) Woodside Petroleum WA 370 Total 1 723 Analysis of committed investment The number of projects at the Committed Stage decreased from 73 in April 2013 to 63 in October 2013 (see Table 5). With this decline in project numbers, the value of committed investment has decreased from $268 billion in April 2013 to $240 billion in October 2013 (see Figure 6). There have been insufficient project approvals over the past six months to offset the movement of projects to the completed stage. Many of the projects moving to the Completed Stage in the past six months were 19 also valued at over $1 billion, whereas all new projects at the Committed Stage are less than $1 billion. This has also contributed to the decline in value. Figure 6: Number and nominal value of projects at the Committed Stage Please refer to page 15 of the Resources and Energy Major Projects – October 2013 PDF version. The ‘mega projects’ valued at more than $5 billion continue to represent the highest proportion of investment in Australia (see Figure 7). The proportion of committed investment attributable to ‘mega projects’ has increased from 80 per cent in April 2013 to 82 per cent in October 2013. By comparison in October 2008, mega projects accounted for 34 per cent of committed investment in resources and energy projects. Figure 7: Share of committed investment – October 2008 vs October 2013 Please refer to page 15 of the Resources and Energy Major Projects – October 2013 PDF version. 20 Table 5: Summary of projects at the Committed Stage NSW Qld WA NT 8 5 131 7 6 252 15 Copper 1 93 1 250 2 11 383 343 Gold 3 270 1 246 4 516 Infrastructure 2 814 5 6 600 11 11 974 17 346 1 933 Iron ore Lead, Zinc, Silver 1 58 LNG, Gas, Oil 2 1 515 3 62 500 4 4 560 8 17 166 9 98 542 3 1 495 No. Valu e $m Total Aluminium, Bauxite, Alumina Coal No. Valu e $m Other No. No. Valu e $m Tas No. No. Valu e $m Vic Valu e $m No. Valu e $m SA Valu e $m No. Valu e $m No. 1 180 9 1 360 4 1 33 000 1 1 000 Valu e $m 14 195 042 3 1 495 1 98 63 240 130 Nickel Other commodities Uranium Total 15 6 366 19 77 363 24 121 763 3 33 540 21 1 98 1 98 1 1 000 Summary of projects at the Committed Stage LNG, gas and oil projects account for the majority of investment at the Committed Stage. Although more coal projects are under construction, the 14 LNG, gas and oil projects have a higher combined value of $195 billion because of the very large individual values of several key projects (see Figure 8). For example, Chevron’s $52 billion Gorgon LNG project in Western Australia is almost five times the value of all coal projects at the Committed Stage. The LNG projects under construction in Australia remain a significant source of investment with each project at least double the cost of the Snowy Hydro Scheme in real terms.* The total value of LNG, gas and oil projects has decreased by $9.9 billion over the past six months due to five projects progressing to the Completed Stage including Woodside Energy’s $5 billion North Rankin B project. Woodside also sanctioned the Xena gas field project during the period, which was the only LNG, gas and oil project to progress to the Committed Stage. Figure 8: Value of projects at the Committed Stage by commodity Please refer to page 17 of the Resources and Energy Major Projects – October 2013 PDF version. Two iron ore projects progressed to the Committed Stage during the period, Atlas Iron’s Mt Webber (stage 1) project ($146 million) and stage 1 of the Iron Bridge joint partnership between Fortescue Metals Group, Formosa Plastics Group and Baosteel ($358 million). Although the number of iron ore projects at the Committed Stage increased by one, the value decreased by $4.7 billion due to the completion of BHP Billiton’s $5.2 billion Jimblebar project. Fortescue Metals Group’s Solomon Hub stage 1 ($3.1 billion) has remained on the major projects list as the Kings development was still being commissioned at the end of October with first ore shipments scheduled for December 2013. Similarly, CITIC Pacific’s Sino Iron project ($8.4 billion) remains on the major projects list as it is yet to complete commissioning activities and commence full scale production. In total, nine iron ore projects worth around $17.3 billion remain at the Committed Stage at the end of October 2013. All of these except the recently approved Iron Bridge project are scheduled to start production by the end of 2014. When complete, these projects will increase Australia’s iron ore production capacity by around 120 Mt per year. There are 15 coal projects with a combined value of $11.3 billion at the Committed Stage as at the end of October 2013. This is one project and $2.8 billion less than reported at the end of April 2013. Although two new projects progressed to the Committed Stage, Yancoal Australia’s Ashton Southeast open cut ($83 million) and * Reported (http://www.snowyhydro.com.au/energy/hydro/the-history/) as being completed in 1974 for $820 million and inflated to around $7.5 billion in 2013–14 dollars using the CPI. 22 Whitehaven’s Maules Creek ($767 million), five projects worth a combined $5.1 billion progressed to the Completed Stage. Peabody Energy’s Middlemount (stage 2) and North Goonyella projects have also been moved to the Committed Stage, though these were approved in a previous period. Of the 15 coal projects at the Committed Stage, eight are located in New South Wales and seven in Queensland. Most are expansions to existing mines and only four are developing new mines. BHP Billiton’s Caval Ridge project ($1.9 billion) is the highest value project and is scheduled to start production in 2014. No gold or non-ferrous metals projects progressed to the Committed Stage in the six months to October 2013 which reflected the challenging market conditions facing these types of projects. Two gold projects and one manganese project were completed and progressed to the Committed Stage during the period. There are now four gold projects, four lead-zinc projects, two copper projects, two ammonium nitrate processing projects and one rare earth minerals project under construction in Australia. The number of infrastructure projects at the Committed Stage at the end of October decreased by four, relative to April 2013, to total 11 projects. This was the result of four projects moving to the Completed Stage and no new infrastructure projects approvals in the past six months. Subsequently, the value of committed infrastructure projects decreased by $9.1 billion during the period. There are still several high value infrastructure projects under construction, including BHP Billiton’s Hay Point expansion ($3.1 billion), the Wiggins Island Coal Terminal ($2.4 billion) and Fortescue Metals Group rail expansion. However, most of the infrastructure projects at the Committed Stage are scheduled for completion with the next 18–24 months. Figure 9: Locations of projects at the Committed Stage Please refer to page 19 of the Resources and Energy Major Projects – October 2013 PDF version. 23 Projects at the Completed Stage Overview The Completed Stage includes projects that have completed the majority of their full project scope as well as commissioning activities and can begin commercial scale production. As many projects include multiple stages and scope elements that can be independent of each other, the timing of when a project reaches the Completed Stage is difficult to assess. In the major projects list provided with this report, projects that have progressed to the Completed Stage in the past six months are recorded in the commodity table of the major project list and all projects completed within the past three years shown in a separate table. Summary of projects at the Completed Stage In the six months to October 2013, 18 resources and energy projects progressed to the Completed Stage, this was three less than the previous six month period (see Table 6). Together, these 18 projects have a combined value of $30.3 billion which is the highest value recorded for project completions in a six month period (see Figure 10). The previous record for completed project value was the six months to April 2012 with $23.5 billion. Although 25 projects were completed in the April 2012 period, around $15 billion of the total value is attributable to the completion of Woodside Energy’s Pluto LNG plant. While no $15 billion projects were completed in the past six months, three valued at over $5 billion each were completed along with six projects each valued at over $1 billion. Figure 10: Value of completed projects Please refer to page 20 of the Resources and Energy Major Projects – October 2013 PDF version. Table 6: Projects at the completed stage Project Company Stat e New Capacity Capacity Unit Resource Cost $m Andy Well Doray Minerals WA 74 000 oz Gold 55 Austar underground Yancoal Australia (stage 3) NS W 3.6 Mt Coking coal 250 Broadmeadow BHP Billiton (mine life extension) Mitsubishi Alliance (BMA) QLD 0.4 Mt Coking coal 874 Cape Lambert port and rail expansion Rio Tinto / Hancock Prospecting WA ktpa Iron Ore 5 166 Daunia BHP Billiton Mitsubishi Alliance (BMA) QLD 4.5 Mt Coking coal 1 553 Fletcher-Finucane Santos / KUFPEC / Nippon Oil / Tap Oil WA kbpd Oil 490 60 000 15 24 Stat e New Capacity Capacity Unit NT 600 kt Manganes 270 e Jimblebar mine and BHP Billiton rail (WAIO) WA 35 000 kt Hematite 5 180 Kestrel Rio Tinto, Mitsui QLD 1.4 Mt Coking coal 2 105 Macedon BHP Billiton / Apache Energy WA PJ pa Gas 1 470 Millennium Peabody Energy QLD 1.5 Mt Coking coal 270 Montara-Skua oilfield PTTEP Othe 35 r kbpd Oil 680 NS W 13 000 ktpa Black coal 1 000 967 PJ pa Gas 5 000 Project Company Gemco Phase 2 Expansion BHP Billiton / Samancor Manganese NCIG export NCIG terminal (Newcastle Coal Infrastructure Group) (stage 3) NWS North Rankin B Woodside Petroleum WA / BHP Billiton / BP / Chevron / Shell / Japan Australia LNG 75 Resource Cost $m Port (55 - 155 Mtpa) Fortescue Metals Group WA 100 000 ktpa Iron ore 2 300 Tropicana Joint Venture Project AngloGold Ashanti/ Independence Group WA 480 000 oz Gold 845 Turrum ExxonMobil / BHP Billiton VIC 11, 77 kbpd, PJ pa Oil, Gas 2 600 Whylla Port Expansion Arrium SA 7 000 ktpa Iron ore 200 Total 30 308 Five LNG, gas and oil projects with a combined value of $10.2 billion were completed over the past six months. Woodside Energy’s North Rankin B accounts for around half of this and is valued at about $5 billion. Other LNG, gas and oil projects to be completed included BHP Billiton and Exxon Mobil’s Turrum project ($2.6 billion), BHP Billiton and Apache’s Macedon gas project ($1.5 billion), PTTEP’s Montara-Skua oilfield project ($680 million) and the Santos led joint venture Fletcher-Finucane gas project ($490 million). In total, six coal and coal-related infrastructure projects were completed during the period. These have a combined value of $6.1 billion. This highest value project is Rio Tinto and Mitsui’s Kestrel coking coal project ($2.1 billion) followed by the BHP Billion Mitsubishi Alliance’s Daunia coking coal project ($1.6 billion). All of the coal mining projects completed during the period produce coking coal and will, together, increase Australia’s production capacity by around 10 Mt per year. In addition to these mining projects, stage 3 of the NCIG export terminal was completed during the period. Valued at around $1 billion, this port expansion will provide an additional 13 25 Mt capacity at the Port of Newcastle to support coal exports from the Hunter and Gunnedah regions. There were four iron ore and iron ore-related infrastructure projects with a combined value of $12.8 billion that progressed to the Completed Stage in the period. These included BHP Billiton’s Jimblebar mine and rail project ($5.2 billion), Rio Tinto’s Cape Lambert port and rail expansion ($5.2 billion), Fortescue Metals Group’s 100 Mt port expansion ($2.3 billion) and Arrium’s Whyalla port expansion ($200 million). Together, these projects have added over 150 Mt of export infrastructure capacity to support future growth in Australia’s iron ore exports. Two gold projects progressed to the Completed Stage in the six months to October 2013. Both completed gold projects are located in Western Australia, these are the Tropicana joint venture ($845 million) and Doray Minerals’ Andy Well project ($55 million). BHP Billiton and Samancor Manganese’s Phase 2 expansion at the Gemco manganese mine at Groote Eylandt in the Northern Territory was also completed in the period. Table 7: Summary of projects in the investment pipeline, April 2013 Publicly Announced No. Range* $m Aluminium, Bauxite, Alumina 3 1 000–2 000 Coal 19 Copper Feasibility Stage No. Value $m 3 2 046 16 885–19 635+ 50 5 10 200–11 451+ Gold 9 Infrastructure Iron ore Committed Completed No. Value $m No. Value $m 54 123 15 11 383 5 5 052 9 3 200 2 343 1 065–1 815 10 2 152 4 516 2 900 10 14 750–23 500+ 17 28 160 11 11 974 4 8 666 19 35 784–55 784+ 22 39 614 9 17 346 1 5 180 Lead, Zinc, Silver 2 65–315 3 487 4 1 933 LNG, Gas, Oil 9 24 500–26 750+ 9 62 700 14 195 042 5 Nickel 4 2 000–4 000 7 5 883 Uranium 5 1 371–2 371 2 529 1 98 Other commodities 7 2 000–4 000 30 9 569 3 1 495 Total 92 109 620–151 621+ 162 208 463 63 240 130 18 1 10 240 270 30 308 * Value of Publicly Announced projects given in cost range with projects over $5 billion having no upper bound. 26 Figure 10: Resources and energy projects by stage and region Please refer to page 24 of the Resources and Energy Major Projects – October 2013 PDF version. 27 Outlook for resources and energy investment Overview BREE’s conceptualisation of the investment pipeline is a generic model and in practice resources and energy projects go through tailored development processes that suit their proprietor’s planning requirements. The pipeline model is useful for assessing trends in resources and energy sector investment such as the rate at which projects are progressing or if bottlenecks are emerging at any particular point. Despite the strength of the resources boom over the past decade, it has been clear that not every resources and energy project is developed. As such, the projects still in the Publicly Announced and Feasibility Stages can only be viewed as potential investment and additional analysis is required to produce an outlook for future investment in the resources and energy sectors. BREE’s outlook for resources and energy project investment provides aggregate estimates of investment in two scenarios, a ‘likely’ and a ‘possible’ scenario. The two scenarios model the rate at which projects currently at the Committed Stage are expected to move to the Completed Stage and are subsequently removed from the list, as well as the timing of projects assessed as possible or likely to progress to the Committed Stage. The schedules of planned projects, including both the timing of a FID and start of production, are uncertain and subject to variation. The ‘likely’ scenario is based on the existing projects at the Committed stage and adds projects that BREE assesses as having a higher probability of proceeding based on analysis of a range of internal and external factors that historically helped determine a project’s success in being sanctioned. Where data is available, analysis of the proposed project’s position on the relevant commodity cost curve and an assessment of the internal rate of return are undertaken. As the assessments are probability-based there still remains a degree of uncertainty over projects assessed as likely and their progression to the Committed Stage is far from guaranteed. The ‘possible’ scenario includes projects already at the Committed Stage, projects assessed as likely to proceed and projects assessed as ‘possible’. A possible rating is given to a project that has some positive internal and market factors that suggest it may advance to the Committed Stage, but it also faces greater challenges than a ‘likely’ project that may limit its commercial viability. Projects assessed as unlikely to proceed are not included in the forward projection of the value of committed investment. Although assessments are made at the project level, as some of the information provided to support the assessment is treated as commercial in confidence, individual project assessments are not provided. Outlook for resources and energy investment The stock of committed investment in the Australian resources and energy sectors declined from $268 billion to $240 billion in the six months from April 2013 to October 2013. This large drop in investment is the result of two records being set in 28 the period – a record high for the value of projects being completed ($30 billion) and the lowest value of new projects being sanctioned in the past decade ($1.7 billion). Both measures are initial indicators that the Australian resources boom is now transitioning from the investment phase to the production phase. There remains the potential for further investment in Australia’s resources and energy sectors. However, the latest commodity price cycle has reached its apex and the decline in the prices of most commodities over the past 12–18 months has created more challenging investment conditions. Many (but not all) commodity markets are either already or soon to be oversupplied as the lower demand growth trajectory has undershot the rush of global investment to increase supply over the past five years. Although commodity prices are cyclical, it is unlikely they will rebound to the very high levels observed at the peak of the latest cycle. As such, the prospects for investment at levels comparable to the past five years in Australia are limited. As outlined in the previous Resources and Energy Major Projects a substantial number of the high value projects that would have sustained the record levels of investment in the resources and energy sectors have been either delayed or cancelled. This trend has continued over the past six months and BREE has removed 37 projects from the major projects list. A further 71 projects have been delayed across all stages of the investment pipeline. BREE’s projection for the decline in the existing stock of committed investment remains broadly unchanged. The only notable variation to the projected value of the existing projects relates to the delay to completion of the Sino Iron Project ($8.4 billion) which has resulted in a higher than previously expected end of year value for existing committed investment in 2013. The value of the existing stock of committed projects is still projected to decline rapidly over the next four years in line with the completion schedules of the mega LNG projects. By comparison, the projected value of investment in both the likely and possible scenarios reflects the revisions to project schedules. Since April 2013 there has been a marked move to the right in projected aggregate investment in both scenarios as a result of delays to several high value projects. In the likely scenario, committed investment in 2014 is forecast to increase (potentially) above the 2013 end of year level but still remain well below the peak levels of 2012.* The approval of all projects assessed as possible in 2014 would also not support a return to such investment levels (see Figure 12). * Note that several projects are still expected in November and December of 2013 that are still recorded at the Committed Stage in this report. For example, Fortescue Metals Group’s Solomon Hub Stage 1 is currently at the Committed stage and is expected to be completed in December 2013. This project is removed from the forecast of committed investment shown in Figure 12. 29 Figure 12: Outlook for committed project investment Please refer to page 27t of the Resources and Energy Major Projects – October 2013 PDF version. In 2015 there is the potential for a rebound in resources and energy sector investment as there are a large number of projects that are assessed as requiring a FID in that year in order to meet their current schedule. This rebound would require a substantial portion of projects assessed as possible to be approved as committed investment in the likely scenario is projected to decline in 2015 due to the effect of LNG trains being completed in that year. After 2015, both the likely and possible investment scenarios are projected to decline with further LNG train completions being a primary driver of the decline. Later in the outlook period the committed investment projections become more heavily reliant on projects currently rated as possible. This is mainly because detailed information on projects scheduled for FID after 2015 is still unavailable and limits the prospect of providing higher probabilities of success for those projects. These investment projections are based on projects achieving their current schedules and as previously noted, there has been a high incidence of realised schedule risks in resources and energy projects over the past 12–18 months. Nevertheless, there remains significant opportunity for additional investment in Australia’s resources and energy sectors. While market conditions are expected to remain challenging, in the right commercial and policy environment there is the potential for committed investment to remain at high levels for several more years. In assessing the current downturn in the resources and energy investment cycle it is important to remember that while this signals a potential end to the investment phase of the mining boom, the transition to the production phase is only just beginning. During the 12 months to October 2013 the value of completed projects was a record high $45.7 billion. In the past 12 months there have been production capacity increases of 108 Mt per year of iron ore, 13 Mt per year of coal, 182 PJ per year of gas and 1.2 million ounces per year of gold. With further production capacity of 126 Mt of iron ore, 60 Mt of coal and 61 Mt of LNG still under construction, there is still substantial growth to come in Australia’s output of mineral and energy commodities to come. To put the scale of the transition to the production phase in perspective, the increase in iron ore production capacity achieved by Fortescue Metals Group completing its expansion projects over the past 12 months is, by itself, larger than the annual iron ore exports of any country other than Australia and Brazil in 2012. Like many mining projects undertaken in the past five years, the output from Fortescue’s expansions is scheduled to continue for many years. While the capital inflows associated with investment phase of the mining boom have brought substantial economic benefits to Australia they are realised over a relatively short period of time. The economic benefits of the production phase may not be as large as the investment phase per year, but they are expected to last for considerably longer. 30