Fox Blocks Airlite Plastics Co. 6110 Abbott Street Omaha, NE 68110 877.369.2562 www.FoxBlocks.com Cabinet Attachment Fox Blocks stay-in-place insulating concrete forms (ICFs) are used in all types of residential and commercial applications. Fox ICF walls provide unparalleled energy efficiency, safety, durability and comfort. Fox Blocks ICFs features a flat interior configuration. It contains plastic polypropylene ties or studs that hold the form together during concrete placement and later serve as the furring strips for fastening interior and exterior finishes. The Fox Blocks studs are spaced vertically 8" (203.2 mm) on center and are 1 1/2” (38.1 mm) wide and 0.23" (5.8 mm) thick. The studs are recessed 5/8" (15.9 mm), but are clearly marked with a raised expanded polystyrene (EPS) bead on both sides of the stud. This makes it easy for the baseboard installer to find the studs to fasten to. The Fox Block installer stacks the forms in a running bond pattern aligning the studs so that they create a continuous vertical furring strip. On the Fox 45 and 90º corner forms, the closest studs to the apex of the corner on each return are centered at the following distances from the corners: 90-Degree Inside Return 90-Degree Outside Return 45-Degree Inside Return 45-Degree Outside Return 9 1/4" 11 1/4" 13 1/4" 15 1/4" 17 1/4" (235 mm) (286 mm) (336 mm) (387 mm) (438 mm) 1" and 9” 1" and 9” 1" and 9” 1” and 7” 1" and 9” (25.4 and 228.6 mm) (25.4 and 228.6 mm) (25.4 and 228.6 mm) (25.4 and 177.8 mm) (25.4 and 228.6 mm) 10", 6”, 2 ½” 12", 6”, 2 ½” 14", 6”, 2 ½” 16", 6”, 2 ½” 18", 6”, 2 ½” (254, 152, 63.5 mm) (305, 152, 63.5 mm) (356, 152, 63.5 mm) (406, 152, 63.5 mm) (457, 152, 63.5 mm) N/A N/A N/A N/A 2” and 10” 2" and 9” 2" and 10” (51 and 254mm) (51 and 229 mm) (51 and 254mm) 2” and 6" 2” and 6" 2” and 8" (51and 152 mm) (51 and 152 mm) (51 and 203mm) All of the 45 and 90 degree corner forms have a corner bracket molded into the 90-degree corner forms. This corner bracket provides a 1 1/2" (38.1 mm) wide continuous fastening strip right in the apex of the corner. There is another 1 1/2" (38.1 mm) wide continuous vertical furring strip that is centered 6 inches (152.4 mm) from the corner’s apex. Additionally there is a 1 1/2" (38.1 mm) wide fastening strip running perpendicular to these two vertical strips. This horizontal strip will be staggered vertically and located approximately every 7 to 9 inches (177.8 to 228.6 mm). All of the fastening strips are recessed 5/8" (15.9 mm) beneath the face of the EPS foam face. Therefore, the 9 ¼” will have Fox Blocks Airlite Plastics Co. 6110 Abbott Street Omaha, NE 68110 877.369.2562 www.FoxBlocks.com continuous fastening strips located 2 1/2 inches, 6 inches and 10 inches (63.5, 152.4, and 254 mm) from the outside corner, the 11 1/4" will have continuous vertical fastening located 2 ½” inch, 6 inches and 12 inches (63.5, 152.4. and 305 mm) from the outside corner, the 13 1/4" iForm will have a fastening strip located 2 ½” inch, 6 inches and 14 inches (63.5, 152.4. and 356 mm) from the outside corner, the 15 1/4” will have a fastening strip located 2 ½” inch, 6 inches, and 16 inches (63.5, 152.4, and 406.4 mm), and the 17 1/4” will have a fastening strip located 2 ½” inch, 6 inches, and 18 inches (63.5, 152.4. and 431.8 mm). 15-Minute Thermal Barrier Requirement. All model building codes require that the interior face of the foam insulated wall for all buildings be finished with an approved 15-minute thermal (fire) barrier, such as minimum ½" (12.7 mm) thick regular gypsum wallboard attached to the plastic studs. This requirement includes unfinished basement areas and some crawl spaces. Other building materials documenting the ASTM E-119 fire index rating of 15 would be acceptable. Hanging Cabinets Planning for attaching cabinets to Fox Block walls should begin as soon as the walls are installed and before the drywall is attached. Always consider the length, type, size, weight of the cabinets, and weight of the contents during the planning phase. Begin by laying out the cabinet area and marking it on the ICF wall. Next, install the plywood ½" to 1" (12.7 to 25.4 mm) short of the perimeter of the cabinet area, so that the drywall will inset behind the cabinet. The thickness of the plywood must be the same as the thickness of the drywall. Instead of fastening the plywood backer directly overtop the ICF wall surface, an optional method would be to remove the EPS foam to the thickness of the plywood so that it is flush with the EPS surface. With this method the drywall can be installed behind the cabinets. Do not use OSB. Once the area where the plywood is going to be fastened is laid out, you can fasten it to the wall by using any combination of compatible construction adhesive, course threaded drywall screws and concrete fasteners (tapcons). The combination chosen should include a minimum number of concrete fasteners. Finally, fasten the cabinet directly to the plywood backing. Again, the fastening and installation method decision should be based on the size and weight of the cabinet and contents. An alternative method is to fasten a 2x material horizontally or vertically to the concrete wall using tapcons after removing the EPS foam so that the 2x material is flush with the EPS surface. Lighter and smaller cabinets can be fastened directly to the plastic stud and concrete in the Fox Blocks wall. Use a course threaded screw every 6 inches (152.4 mm) on center both above and below the cabinet in addition to a minimum number of concrete fasteners. Screws Fox Blocks recommends course sharp point thread drywall screws for fastening the wood backing to the Reward wall because of their greater pullout strength. The screws are fastened to the plastic studs molded into the forms. Drive the screw into the plastic stud to snug tight and then stop to prevent stripping out the plastic stud. Use a cordless drill Fox Blocks Airlite Plastics Co. 6110 Abbott Street Omaha, NE 68110 877.369.2562 www.FoxBlocks.com instead of an electric drill, and keep it at the lowest power setting. Follow the local building code jurisdiction regarding the fastener schedule. Adhesives Some drywall contractors may decide to use a combination of screws and adhesive when installing the cabinets. This method is acceptable as long as they are compatible and approved for use on EPS foam materials. Petroleum or solvent-based products will deteriorate the foam.