Chapter 3 Systems Design: Job-Order Costing Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Chapter 4 Many different products are produced each period. Products are manufactured to order. Cost are traced or allocated to jobs. Cost records must be maintained for each distinct product or job. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Typical job order cost applications: Special-order printing Building construction Also used in the service industry Hospitals Law firms McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Which of the following companies would be likely to use job-order costing rather than process costing? a. Scott Paper Company for kleenex. b. Architects. c. Heinz for ketchup. d. Caterer for a wedding reception. e. Builder of commercial fishing vessels. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing Manufacturing overhead (OH) Applied to each job using a predetermined rate Direct material The Job Direct labor McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Sequence of Events in a JobOrder Costing System Receive orders from customers Schedule jobs McGraw-Hill/Irwin Begin production Order materials © The McGraw-Hill Companies, Inc., 2003 Sequence of Events in a JobOrder Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead McGraw-Hill/Irwin Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed. © The McGraw-Hill Companies, Inc., 2003 Sequence of Events in a JobOrder Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead McGraw-Hill/Irwin Job No. 2 Job No. 3 Apply overhead to each job using a predetermined rate. © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting The primary document for tracking the costs associated with a given job is the job cost sheet. Let’s investigate McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting PearCo Job Cost Sheet Job Number A - 143 Department B3 Item Wooden cargo crate Direct Materials Req. No. Amount Direct Labor Manufacturing Overhead Ticket Hours Amount Hours Rate Amount Cost Summary Direct Materials Direct Labor Manufacturing Overhead Total Cost Unit Product Cost McGraw-Hill/Irwin Date Initiated 3-4-01 Date Completed Units Completed Units Shipped Date Number Balance © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting PearCo Job Cost Sheet Job Number A - 143 Department B3 Item Wooden cargo crate Direct Materials Req. No. Amount A materials requisition is used to Direct Laborform Manufacturing Overhead Ticket Hours Amount Hours Amount authorize the Rate use of materials on a job. Cost Summary Direct Materials Direct Labor Manufacturing Overhead Total Cost Unit Product Cost McGraw-Hill/Irwin Date Initiated 3-4-01 Date Completed Units Completed Units Shipped Date Number Balance Let’s see one © The McGraw-Hill Companies, Inc., 2003 Materials Requisition Form Will E. Delite McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Materials Requisition Form Cost of material is charged to job A-143. Type, quantity, and total cost of material charged to job A-143. Will E. Delite McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting Workers use time tickets to record the time spent on each job. Let’s see one McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Employee Time Ticket McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting Apply manufacturing overhead to jobs using a predetermined overhead rate of $4 per direct labor hour (DLH). Let’s do it McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Cost Accounting McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Application of Manufacturing Overhead The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins. POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period Ideally, the allocation base is a cost driver that causes overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Application of Manufacturing Overhead Based on estimates, and determined before the period begins. Overhead applied = POHR × Actual activity Actual amount of the allocation base such as units produced, direct labor hours, or machine hours incurred during the period. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Application of Manufacturing Overhead Overhead applied = POHR × Actual activity Recall the wooden crate example where: Overhead applied = $4 per DLH × 8 DLH = $32 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 The Need for a Predetermined Manufacturing Overhead Rate Using a predetermined rate makes it possible to estimate total job costs sooner. $ Actual overhead for the period is not known until the end of the period. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example PearCo applies overhead based on direct labor hours. Total estimated overhead for the year is $640,000. Total estimated labor cost is $1,400,000 and total estimated labor hours are 160,000. What is PearCo’s predetermined overhead rate per hour? McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example POHR = POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period $640,000 160,000 direct labor hours (DLH) POHR = $4.00 per DLH For each direct labor hour worked on a job, $4.00 of factory overhead will be applied to the job. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example What amount of overhead will PearCo apply to Job X-32? McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If the number of wooden crates in the order on the previous page is increased or decreased by one unit, what would you expect to happen to the total spending of PearCo? a. Total spending would probably change by less than $105. b. spending Total spending would probably change by Total would change by $105 only if all of about $105. the costs were variable with respect to the c. Total spending would probably change number of units produced. Direct materials is by morebut than $105. variable, much of the overhead and perhaps even direct labor may be fixed. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 20,000. What would be recorded as the cost of job WR53? a. $200. Pred. ovhd. rate $760,000/20,000hours $38 b. $350. Direct materials $200 Direct labor $15 x 10 hours $150 c. $380. Manufacturing overhead $38 x 10 hours $380 Total cost $730 d. $730. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Job WR53 at NW Fab, Inc. required $200 of direct materials and 10 direct labor hours at $15 per hour. Estimated total overhead for the year was $760,000 and estimated direct labor hours were 19,000. What would be recorded as the cost of job WR53? a. $200. Pred. ovhd. rate $760,000/19,000hours $40 b. $350. Direct materials $200 Direct labor $15 x 10 hours $150 c. $750. Manufacturing overhead $40 x 10 hours $400 d. $730. Total cost $750 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If overhead contains fixed costs, what will happen to the predetermined overhead rate if lower unit sales volume is expected? a. The predetermined overhead rate will likely increase. b. The predetermined overhead rate would be unaffected. c. The predetermined overhead rate will likely decrease. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If overhead contains fixed costs, what will happen to product costs computed by the accounting system if lower unit sales volume is expected? a. Product costs will likely increase. b. Product costs would be unaffected. c. Product costs will likely decrease. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check If selling prices increase, what will happen to unit sales volume? a. Unit sales volume will likely increase. b. Unit sales volume would be unaffected. c. Unit sales volume will likely decrease. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing Document Flow Summary Let’s summarize the document flow in a job-order costing system. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing Document Flow Summary Materials used may be either direct or indirect. Direct materials Job Cost Sheets Materials Requisition Indirect materials McGraw-Hill/Irwin Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing Document Flow Summary An employee’s time may be either direct or indirect. Job Cost Sheets Direct Labor Employee Time Ticket Indirect Labor McGraw-Hill/Irwin Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing Document Flow Summary Employee Time Ticket Other Actual OH Charges Materials Requisition McGraw-Hill/Irwin Indirect Labor Manufacturing Applied Overhead Overhead Account Job Cost Sheets Indirect Material © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Let’s examine the cost flows in a job-order costing system.. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Raw Materials Material Direct Purchases Materials Indirect Materials Work in Process (Job Cost Sheet) Direct Materials Mfg. Overhead Actual Applied Indirect Materials McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Next let’s add labor costs and applied manufacturing overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Overhead Materials Applied to Work in Indirect Process Labor McGraw-Hill/Irwin Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Now let’s complete the goods and sell them. Still with me? McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied Finished Goods Cost of Goods Mfd. Cost of Goods Mfd. Cost of Goods Sold Cost of Goods Sold Cost of Goods Sold McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order System Cost Flows Let’s return to PearCo and see what we will do if actual and applied overhead are not equal. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. PearCo has overapplied How much total overhead was applied to PearCo’s overhead for the year jobs during the year? Use PearCo’s by $30,000. What will predetermined overhead rate of $4.00 per direct PearCo do? labor hour. SOLUTION Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overapplied and Underapplied Manufacturing Overhead PearCo’s Method $30,000 may be allocated to these accounts. $30,000 may be closed directly to cost of goods sold. OR Work in Process Finished Goods Cost of Goods Sold McGraw-Hill/Irwin Cost of Goods Sold © The McGraw-Hill Companies, Inc., 2003 Overapplied and Underapplied Manufacturing Overhead PearCo’s Cost of Goods Sold Actual Overhead overhead Applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance McGraw-Hill/Irwin PearCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied © The McGraw-Hill Companies, Inc., 2003 Quick Check What effect will the overapplied overhead have on PearCo’s cost of goods sold? a. Cost of goods sold will increase. b. Cost of goods sold will be unaffected. c. Cost of goods sold will decrease. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check What effect will the overapplied overhead have on PearCo’s net operating income? a. Net operating income will increase. b. Net operating income will be unaffected. c. Net operating income will decrease. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Overapplied and Underapplied Manufacturing Overhead - Summary PearCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) McGraw-Hill/Irwin Allocation © The McGraw-Hill Companies, Inc., 2003 Quick Check Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s Overhead Applied manufacturing overhead is $4.00 per hour × 290,000 hours a. $50,000 overapplied. = $1,160,000 Underapplied Overhead b. $50,000 underapplied. $1,210,000 - $1,160,000 c. $60,000 overapplied. = $50,000 d. $60,000 underapplied. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Job-Order Costing – Typical Accounting Entries Let’s look at summary journal entries for a joborder costing system. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Material Purchases Raw material purchases are recorded in an inventory account. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Material Usage Direct materials issued to a job increase Work in Process and decrease Raw Materials. Indirect materials used are charged to Manufacturing Overhead and also decrease Raw Materials. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Labor The cost of direct labor incurred increases Work in Process and the cost of indirect labor increases Manufacturing Overhead. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Actual Overhead In addition to indirect materials and indirect labor, other manufacturing overhead costs are charged to the Manufacturing Overhead account as they are incurred. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Overhead Applied Work in Process is increased when Manufacturing Overhead is applied to jobs. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Period Expenses Nonmanufacturing costs (period expenses) are charged to expense as they are incurred. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Cost of Goods Manufactured As jobs are completed, the Cost of Goods Manufactured is transferred to Finished Goods from Work in Process. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Cost Flows – Sales When finished goods are sold, two entries are required: (1) to record the sale; & (2) to record COGS and reduce Finished Goods. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 End of Chapter 3 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Appendix 3a The Predetermined Overhead Rate & Capacity Quick Check Crest Winery in Woodinville leases an automatic corking machine for $100,000 per year. If run at full capacity, it can cork 50,000 cases of wine per year. The company has estimated 40,000 cases of wine will be produced and sold next year. What is the predetermined overhead rate if it is based on the estimated number of cases of wine? a. $2.00 per case. b. $2.50 per case. c. $4.00 per case. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Crest Winery in Woodinville leases an automatic corking machine for $100,000 per year. If run at full capacity, it can cork 50,000 cases of wine per year. The company has estimated 40,000 cases of wine will be produced and sold next year. What is the predetermined overhead rate if it is based on the number of cases of wine at capacity? a. $2.00 per case. b. $2.50 per case. c. $4.00 per case. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Crest Winery in Woodinville leases an automatic corking machine for $100,000 per year. If run at full capacity, it can cork 50,000 cases of wine per year. The company has estimated 25,000 cases of wine will be produced and sold next year. What is the predetermined overhead rate if it is based on the estimated number of cases of wine? a. $2.00 per case. b. $2.50 per case. c. $4.00 per case. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check Crest Winery in Woodinville leases an automatic corking machine for $100,000 per year. If run at full capacity, it can cork 50,000 cases of wine per year. The company has estimated 25,000 cases of wine will be produced and sold next year. What is the predetermined overhead rate if it is based on the number of cases of wine at capacity? a. $2.00 per case. b. $2.50 per case. c. $4.00 per case. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check When capacity is used in the denominator in the predetermined rate, what happens to the predetermined overhead rate as estimated activity decreases? a. The predetermined overhead rate goes up when activity goes down. b. The predetermined overhead rate stays the same; it is not affected by changes in activity. c. The predetermined overhead rate goes down when activity goes down. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check When estimated activity is used in the denominator in the predetermined rate, what happens to the predetermined overhead rate as estimated activity decreases? a.The predetermined overhead rate goes up when activity goes down. b.The predetermined overhead rate stays the same; it is not affected by changes in activity. c.The predetermined overhead rate goes down when activity goes down. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Basing the rate on capacity Actual volume Selling price Variable production cost Fixed manufacturing overhead Capacity Predetermined overhead rate Fixed selling and admin. expense Revenue Cost of goods sold Gross margin Cost of idle capacity Selling and admin. expense Net operating income McGraw-Hill/Irwin 40,000 $40.00 $24.00 $100,000 50,000 $2.00 $500,000 cases per case per case per year cases per case per year $ 1,600,000 1,040,000 560,000 20,000 500,000 $ 40,000 © The McGraw-Hill Companies, Inc., 2003 Basing the rate on expected volume Actual volume Selling price Variable production cost Fixed manufacturing overhead Expected volume Predetermined overhead rate Fixed selling and admin. expense Revenue Cost of goods sold Gross margin Cost of idle capacity Selling and admin. expense Net operating income McGraw-Hill/Irwin 40,000 $40.00 $24.00 $100,000 40,000 $2.50 $500,000 cases per case per case per year cases per case per year $ 1,600,000 1,060,000 540,000 500,000 $ 40,000 © The McGraw-Hill Companies, Inc., 2003