ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Most Hazardous Materials under the Hazard Communication Standards are mixtures Evaluate the material based on either the most hazardous ingredient or the ingredient that represents the largest percentage of the mixture ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Material Safety Data Sheets (MSDS) are one of the most important tools available to employers for providing information and protection to workers from hazardous chemicals which are used in the workplace. ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Identity of the chemical Control measures Physical and chemical characteristics Emergency procedures Physical hazards Whether the hazardous chemical is listed in the National Toxicology Program Annual Report on Carcinogens Chemical hazards Precautions for safe handling and use Primary routes of entry Date of preparation PEL’s or other exposure limits Name, address and telephone of the manufacturer ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Most Hazardous Ingredient Permissible Exposure Limit (PEL): Lower the PEL, the more hazardous the material Carcinogens: Materials containing >1.0% carcinogens should be replaced vs. Largest Percentage Solutes or propellants like CO2, or H20 or N2, represent less hazard Hazardous ingredients in minimal percentage: may wish to use a less hazardous ingredient in a larger percentage instead ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Rate of Exposure vs. How much material is processed over what time period? Environmental Conditions Natural and forced ventilation, temperature, humidity The greater the rate of These conditions effect a exposure, the greater the materials ability to disperse effects related to the chemical ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Specific Gravity (SG) is a ratio of the density of a material to the density of water at 4 o C If this ratio is <1, the substance floats The human body is 70% water SG>1 are detected more quickly by the body than SG<1 ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES If the material is a carcinogen, which is more hazardous? SG < 1or > 1? SG>1 because it usually enters the body more deeply and can reside there ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Density is the amount of substance per unit volume. Vapor Density is the ratio of a volume of gas (vapor) to an equal volume of air If VDchem/VDair < 1 , then the substance displaces air ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Nitrogen has a vapor density of 0.967, yet we breathe it every day. Under what conditions would it be hazardous? Nitrogen is not a toxic gas, but it displaces air and is a simple asphyxiate. If the product is used in a confined space where it will displace the consumer’s oxygen, then it is very hazardous. ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Flash point: the point at which liquid gives off vapors that can ignite Boiling point: the point at which liquid gives off vapors Flash point must be interpreted with respect to boiling point--A material must boil and release vapors before it can ignite ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES MSDS assumes worst case scenario For example: overexposure to water cause drowning If any sign or symptom of overexposure is experienced, then the exposure is approaching the PEL The situation must be reconsidered PPE must be identified and applied ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES MSDS assumes worst case scenario May not apply to the intended exposure under the normal operating conditions Example: A popular brand of rubber cement specifies an impervious apron and goggles as the required PPE When identifying PPE, must consider intended exposure and normal operating conditions Any questions, call the manufacturer for guidance ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Example of PPE Codes: A Safety Glasses B Safety Glasses and Gloves C Safety Glasses, Gloves, and Apron D Face Shield, Gloves and Aprons Many MSDS use the HMIG system to identify required PPE. It is based on system developed by the US Army ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Commonly observed Precautions: Storage Keep dry Emergency Conditions Assume that ingredients will emit toxic smoke Standard Operating Conditions Ventilation ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES The introduction of a new chemical must be assessed with respect to present chemicals: 1. EPA Compatibility Chart 2. Internet Resources 3. The Manufacturer ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES The Toxic Substance Control Act (TSCA) is a law intended to evaluate all materials before the public encounters them TSCA includes a list of all materials already evaluated. In the MSDS, under Regulatory Information, the chemical should be on the TSCA list ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES If a material is regulated by several laws, like: Clean Water Act Resource Conservation & Recovery Act Superfund Amendment Reauthorization Act Safe Drinking Water Act then it probably is hazardous and an alternative should be identified ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES In the MSDS, the most common disposal method is to “Dispose of in accordance with local ordinances” This means the material or substance can be disposed of in municipal garbage Remember: If it is a liquid, pour it down the appropriate drain to the waste treatment plant If it is a solid, put it in the dumpster ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES Carbonated soft drinks, like Mountain Dew and Coca Cola, are very acidic and create the release of contaminants in landfills. For evidence, just look around the base of a dumpster or roll off in a public parking lot. NEVER DISPOSE OF LIQUIDS IN THE SOLID WASTE! A liquid will promote the leaching (release) of toxic materials from the solid waste stream. ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES There is no uniform or single form for MSDS It seems that every manufacturer has its own format As long as the MSDS addresses the required information, it is legal When information is missing, use the non emergency phone contact number to ask for the data ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES The Internet Call the vendor who sold the material Call the manufacturer On labeling of most consumer products, there is a phone number for questions about the product. If no number, the label must give the manufacturer’s name and address; search for the manufacturer’s contact information on the website Employer probably has the MSDS on file. ENERGY INDUSTRY FUNDAMENTALS: MODULE 2, UNIT C — HAZARDS AND RESPONSES